train BMW 323i 1995 E36 Repair Manual

640-14



HEATING
AND
AIR
CONDITIONING

7
Fig
.
39
.
A/
C
compressorand
clutch
components
.

8
00871208

1.
Clutch
plate
retaining
bolt



5
.
A/C
compressor
pulley
2
.
Clutch
plate



6
.
Clutch
retaining
circlip
3
.
Pulley
retaining
circlip



7
.
Clutch
(magnetic
winding)
4
.
Clutch
bearing



8
.
Compressor

00870082

Fig
.
40
.
A/
C
compressor
driveplate
canbe
held
stationary
with
strap
toolto
allow
removal
of
retaining
bolt
.

NOTE-

BMWs
are
equipped
with
compressors
from
various
manufacturers
.
Special
tools
may
be
required
tore-
move
driveplate
orpulley
.

AIR
CONDITIONING

Tightening
Torque

"
Compressor
clutch
bolt

to
compressor
shaft
.....
.
....
..
.
.
20
Nm
(15
ft-Ib)

A/C
condenser,
replacing

1
.
Following
manufacturer's
instructions,
connect
an
ap-

proved
refrigerant
recovery/recycling/recharging
unitto

A/Csystemand
discharge
system
.

WARNING
-

Do
not
dischargelcharge
the
AIC
system
without
proper
equipment
and
training
.
Damage
to
the
vehi-
cle
and
personal
injury
may
result
.

2
.
Remove
front
bumper
and
radiator
grilles
.
See510
Ex-

terior
Trim,
Bumpers
.

3
.
Remove
auxiliary
electric
radiator
fan
.
See
170
Cool-
ing
System
.

4
.
DetachA/C
lines
from
lower
right
corner
of
condenser
.

Plug
lines
immediately
.
See
Fig
.
41
.

Fig
.
41
.
A/
C
flange
bolts
at
condenser
(arrows)
.

5
.
Remove
condenser
mounting
bolts
from
frontradiator

support
.
See
Fig
.
42
.

6
.
Lift
up
condenser
to
disengage
from
lower
mounts
and

remove
from
below
.

7
.
Installation
is
reverse
of
removal
.

CA
UTION-

"
Always
replace
O-rings
when
reconnecting
re-
frigerant
fines
.

"
When
installing
a
new
condenser
always
replace
receiverldrier
unit
.

640-16



HEATING
AND
AIR
CONDITIONING

A/C
expansion
valve,

removing
and
installing

Fig
.
45
.
Control
module
carrier
retaining
screws
(arrows)
.

1
.
Following
manufacturers
instructions,
connectanap-

proved
refrigerant
recovery/recycling/recharging
unit
to

A/C
system
and
discharge
system
.

WARNING
-

Do
not
discharge%harge
the
WC
system
without
properequipmentand
training
.
Damage
to
the
vehi-

cle
and
personal
injury
may
result
.

2
.
Remove
glove
compartment
and
glove
compartment

support
frame
.
See513
Interior
Trim
.

3
.
Remove
right
side
footwell
vents
.

4
.
Remove
right
side
control
module
carrier
screws
and
tilt

carrier
down
.
See
Fig
.
46
.

5
.
Remove
expansion
valve
cover
.
See
Fig
.
46
.

Fig
.
46
.
Four
screws
retain
expansion
valve
cover
(arrows)
.

AIR
CONDITIONING

0012666
0012663

6
.
Remove
A/C
refrigerant
line
fiange
bolt(s)
from
expan-

sion
valve
.
Plug
lines
immediately
.
See
Fig
.
47
.

NOTE
-

If
necessary,
remove
air
plenum
grille
fromrear
of
en-

gine
compartment
as
described
earlier
in
Blower
mo-

tor,
removing
and
installing
.
Remove
wiring
hamess

cover
screws
and
then
remove
right
side
plenum
screws
.
Reaching
finto
the
plenum
chamber,
remove
AIC
fine
flange
bolt
to
allow
expansion
valve
room
for
removal
.

Fig
.
47
.
Refrigerant
line
fiange
mounting
boltat
expansion
valve(arrow)
.

7
.
Remove
screws
from
top
of
expansion
valve
and
re-

move
expansion
valve
from
evaporator
.
See
Fig
.
48
.

Fig
.
48
.
Expansion
valve
mountingscrews
(A)
.

0011667

721
Airbag
System
(SRS)

Airbag
Systems
.......
.
...
.
.
.
.
.
....
.
.
.
.
721-1

AIRBAG
SENSORS
AND
ELECTRONICS
721-2

SRS
Warning
Light
and
Fault
Display
.
.
.
.
.
..
721-2

Airbagcontact
ring,
replacing
........
.
.
.
.
.
721-3

Airbag
crash
sensor,replacing
..
.
....
.
...
.
721-4

ZAE
control
module,
replacing
.
.
.
.........
721-5

GENERAL

This
repair
group
covers
only
removal
and
installation
of
air-
bag
components
.
Airbag
system
repair
and
fault
diagnosis
is
not
covered
here
.
Diagnostics,
component
testing,
and
airbag
system
repair
should
be
carried
out
by
trained
BMW
service
technicians
.

NOTE-

Special
test
equipment
is
required
to
retrieve
SRS
fault
codes,
diagnose
system
faults,
and
resetltum
off
the
SRS
indicator
light
.
The
SRS
indicator
light
will
remain
on
until
any
problem
has
been
corrected
and
the
fault
memory
has
been
cleared
.

When
servicing
cars
equipped
with
SRS,
the
precautions

on
this
page
mustbeobserved
to
prevent
personal
injury
.

Airbag
Systems

The
airbag
system
installed
on
E36
cars
through
the
1993
model
year
consisted
of
a
single
airbag
in
the
steering
wheel
.
This
systemcan
be
identified
by
the
orange
crash
sensors
lo-
cated
on
the
front
wheel
wells
and
the
absence
of
a
passenger
side
airbag
.

The
ZAE
airbag
system,
starting
in
model
year
1994
(pro-
duction
date9/93
and
later),
provides
both
a
driver
side
and
a
passenger
sideairbag
.
On
ZAE
vehicles,
the
crash
sensorsare
integrated
into
the
airbag
control
module,
located
under
thecenter
of
the
rear
seat
.
The
ZAE
control
module
triggers

deployment
of
the
airbags
When
it
sensos
the
vehicle
deceler-
ating
at
a
rate
equivalent
to
a
head-on
collisionof
at
least
13
mph
(18
km/h)
.

In
some
1997
4-door
models
and
all
1998
models,
side-impact
airbags
were
installed
in
the
front
doors
.
The
airbag
units
are

mounted
behindthe
door
trim
panels
.
Caution
mustbeused

when
working
on
vehicle
systems
in
the
proximity
of
air
bags,
such
as
the
steering
column,
the
dashboard,
or
the
doors
.

AIRBAG
SYSTEM
(SRS)



721-1

GENERAL
.
.
.
.
.
.
.
.
.
.
.......
.
......
.
.
.
.
721-1



Front
side-impact
airbag
crash
sensor,
removing
and
installing
....
.
.....
.
.....
.
721-5

AIRBAGS



..............
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
721-5

Driver
side
airbag,
removing
and
installing
.
.
.
721-5

Passenger
side
airbag,

removing
and
installing
..............
.
.
.721-6

Front
side-impact
airbag,
removing
and
installing
.
.
.
.
.
.
.
.
.
.
......
.721-7

WARNING
-

"
Airbag(s)
are
inflated
byan
explosive
device
.
Handled
improperly
or
without
adequate
safe-
guards,
the
System
can
be
very
dangerous
.
Spe-
cial
precautions
must
be
observed
prior
to
any
work
ator
near
the
driverside
airbag,
the
passen-
ger
side
airbag
(where
applicable)
or
the
side-im-
pact
airbags
(where
applicable)
.

"
The
airbag
is
a
vehicle
safety
system
.
Serious
in-
jury
may
result
if
System
service
is
attempted
by
persons
unfamiliar
with
the
BMW
SRS
and
its
ap-
proved
service
procedures
.
BMW
advises
that
all
inspection
and
service
be
performed
by
an
autho-
rized
BMW
dealer
.

"
Always
disconnect
the
battery
and
cover
the
neg-
ative
()
battery
terminal
with
an
insulator
before
startingdiagnostic,
troubleshooting
or
service
worknot
associated
with
SRS,
and
before
doing
any
welding
on
the
car
.

"
If
an
airbag
has
been
activated
due
to
an
acci-dent,
BMW
specifies
that
SRS
components
be
replaced
.
For
more
information
on
post-collision
SRS
service,
see
an
authorized
BMW
dealer
.

"
Do
not
allow
the
airbag
unit
to
come
in
contact
with
cleaning
solutions
orgrease
.
Never
subject
an
airbag
unit
to
temperatures
aboye
212°F
(100°C)
.
When
reconnecting
the
battery,
no
per-
son
should
be
inside
the
vehicle
.

"
Always
place
an
airbag
unitthat
has
been
re-
moved
from
its
packaging
with
the
padded
sidefacing
upward
.
Do
not
leave
an
airbag
unlt
unat-
tended
.

"
!f
the
airbag
unit
or
airbag
control
modulehas
been
dropped
froma
height
of
!
1
2
meter
(1
Y2
ft.)
ormore,
theairbag
unit
should
not
be
installed
.

Aírbag
system
components
are
shown
in
Fig
.
1.

GENERAL

GENERAL

This
section
contains
wiring
diagrams
for
1992
through

1998
BMW
3
Series
models
.

WARNING
-

On
cars
equipped
with
airbags,
special
precautions
apply
to
any
electrical
testing
or
repair
.
The
airbag
unit
is
an
explosive
device
and
must
be
handled
with
exterme
care
.
Before
starting
any
work
onan
airbag
equipped
car,
refer
to
the
warnings
and
cau-
tions
in
720
Seatbelts
and
721
Airbag
Systems
(SRS)
.

NOTE-

The
"



gear
position/neutral
safetyswitch
is
also
some-
timesreferred
to
as
the
automatic
transmission
range
switch
.

"
The
EWS
11
system
is
also
sometimes
referred
to
as
the
Driveaway
Protection
System
or
the
electronic
im-
mobilization
system
.

ELECTRICAL
WIRING
DIAGRAMS



ELE-1

Electrical
Wiring
Diagrams

GENERAL
.
.
.
.
.
.
.
.
.
................
.
.
.
ELE-1



Horns



.....
.
.....
.
.
.
....
.
.
.
.
.
...
.
.
ELE-153

Instrument
Panel
.
.
.
.
.
.
..............
ELE-165

ELECTRICAL
WIRING
DIAGRAMS
...
.
.
.
ELE-2



Interior
Lights/Illumination
.............
ELE-211

ABS



..............
.
.
.
.....
.
.....
ELE-117



Lumbar
Control
.
....................
ELE-247

ABS/AST
.............
.
.
.
...
.
.
.
.....
ELE-120



On-Board
Computer
..................
ELE-173

Airbag
(Supplemental
Restraint
System)
..
ELE-140



Park
Ventilation
.
.
.
...........
.
...
.
..
ELE-139

Air
Conditioning
and
Heating
.
.
.
.
.
.
.....
ELE-129



Power
Distribution
......
.
...
.
.
.
.
.
.
.
...
.
ELE-2

Anti-Theft
(Alpine)
..........
.
.
.
...
.
...
ELE-144



Power
Door
Locks
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-226

Anti-Theft
(EWS
II)
.
........
.
.
.
...
.
...
ELE-150



Power
Mirrors
...
.
.
.
......
.
.
.
.
.
.
.
.
.
..
ELE-241

Body
Computer
Module
.....
.
.....
.
...
ELE-176



Power
Seats
......
.
......
.
.
.
...
.
.
.
..
ELE-243

Charging
System



.
.
................
.
.
.
ELE-67



Power
Sunroof
.
.
.
.
.
.
.
...............
ELE-248

Convertible
Top
.
.
.
.
................
.
.
ELE-253



Power
Windows
.
.
.
.
.
.
.....
.
.........
ELE-231

Cruise
Control
..
.
.
.
...........
.
....
.
.
ELE-112



Radio/Cassette/CD/Speakers
..........
ELE-255

Data
Link
Connector
................
.
.
.
ELE-86



Rear
Window
Defogger
...............
ELE-160

Engine
Cooling
.......
.
.......
.
....
.
.
.
ELE-94



Shift
Interlock
.
.
.
.
.
.
.
.
...............
ELE-110

Engine
Management
...
.
.......
.
....
.
.
.
ELE-70



Starting
....
.
.
.
.
.
...
.
................
ELE-63

Exterior
Lights
........
.
.
.
.
.
.
.
.
.
......
ELE-194



Transmission
Electronics
.
..............
ELE-96
Ground
Distribution
....
.
.
.
.
.
.
.
.
.
.......
ELE-35



Warning
System
:
Chimes
.............
ELE-178

Headlights/Foglights
...
.
.
.
.
.
.
.
.
.
......
ELE-180



Wiper/Washer
.
.....
.
...............
ELE-155

Heated
Seats
........
.
.
.
.
.
.
.
.
.
......
ELE-245

ELECTRICAL
COMPONENT
LOCATIONS

Relayand
fuse
positions,
ground
locations
...........
.
.
.
.
.
.
.
.
.
................
seeRepair
Group
610

CAUTION-

Always
switchthe
ignition
off
and
disconnect
the
negative
(-)
battery
cablebefore
removing
any
electrical
components
.

"
Prior
to
disconnecting
the
battery,
read
the
bat-tery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors
and
ignition
test
equipment
leads
only
while
ignition
is
switched
off
.

-Always
switch
a
test
meter
to
the
appropiate
func-
tion
and
range
before
making
test
connections
.

"
All-Season
Traction
(AST)
is
also
referred
to
as
ASC
or
ASC+T
.

GENERAL

TOFUSEF16
GGRN
(DIAGRAM
4
OF
5)
TOFUSEF28
HGRN
(DIAL
RAM
4
OF
5)
TOFUSEF24
GRN
(DIAGRAM
4
OF
5)

10437
2

F
-
1I



I



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I



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_I



L-1



L
I



D



I



_I
ENGINECONTROL
UNLOADER
INSTRUMENTUNCOUPLING
BLOWERNo
DULE(DME)



RELAY



CLUSTER



DIODE



RELAY
1

I
FUSE
I
F44
I
154
v__-----__---------
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_
---____--aaa-r
====
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.

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I-
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I,\



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CONSOLE
I
I
_'



II
I
III



TELEPHONE
I1
GLOVEBOX
I



I



I



CONNECTOR
I
LIGHT
LEFT



RIGHT



SEAT



FIGHT



LEFT
ROLLOVER
SUPPLEMENTAL
FRONTFRONT
OCCUPANCY
SIDESIDE
SENSOR
RESTRAINT
SEATBELT
SEATBELTDETECTOR
IMPACTIMPACT



SYSTEM
SWITCH
SWITCH



SENSOR
SENSOR



CONTROL
MODULE

I
IGNITION
SWITCH

I
OFF



START



OFF



START



OFF



START



OFF
/



START

ACC-__U-
_____________
_
ACC
"
__U_
_____
AC
_-
_____
A
C
____
,

a
FROMFRONTPOWER
DISTRIBUTION
BOX
(DIAGRAM
2
OF
5)

56



ELECTRONICIMMOBLIZER
((
1
.
2
.8
L
(
L)



8



5O



1



8
~



CONTROL
9



MODULE
I
_
_



IF-")
I



1



I



I



I



I



I



I

WIPERI
RADIO
WASHER



BODYELECTRONICS
WASHER



Pump



CONTROL
MODULEMODULE



(ZKE
IV)

61



31



5'

I



I



I



I



I



I



I



II



I



I



I



I



I



I



I

LEFT
MAKEUP



CONVERTIBLETOP



TOP



SPATIAL



FRONTDOME/



ANTITHEFT
T



RIGHT
MAKEUP



LEFT



RIGHT
MIPROFLIGHT
CONTROLMODULEH
I
FI



SOUND
MAPLIGHT
CONTROLMODULE
MIRRORLIGHT
REAR



FEAR
SWTCH
RELAY
ASSEMBLY



INTERIOR
INTERIOR

______
-
-
-
-
-



_____________________________

-_



FRONTPOWER
FROMFUSE
F43
---



I
DISTRIBUTION
BOX
(OIAGRAM30F5)
J
II



FUSE



FUSE
I
F45



146
7
.5
-_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_
_

ELECTRICAL
WIRING
DIAGRAMS
ELE-21

Power
Distribution

1998Except
318ti
(3
of
5)

2B

NOTUSED

0259



231X
7Oat8

5I



4151



51



5
;
4



4



1



2

O

16

I



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f



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ON-BOARD



CHECK



STARTER



TRANSMITTER



INSTRUMENT



BRAKE
LISHT
COMPUTERCONTROL
IMMOBILIZATION
MODULE



CLUSTER
SWITCH
MODULE
MODULE
SWITCH

---
-
-
------



--



FRONT
POWER
TOFUSEF45



I
DISTRIBUTION
BOX
'DIAGRAM
S
CPS)
FUSE



"
FUSE

HORN
RELAY

CRUISECRUISE
CONTROLCONTROL
MODULE
SWITCH

I



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II
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II



LUGGAGECOMPARTMENT
II



II



II
TELEPHONE
CONNECTOR

DATALINK
CONNECTOR

10442
9

II
OFF

TO
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