high beam BMW 323i 1999 E36 Electrical Troubleshooting Manual




INDEX








FUEL TANK PRESSURE SENSOR, B72 1210.17-10. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-05. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-00. . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/
CHARGING SOCKET/CIGAR LIGHTER 6332.1. . . . . . . . . . . . . . . .
GLOVE BOX LOCK MOTOR, M107 5126.0-00. . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 5430.1-00. . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 2, E100y 6330.3-03. . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1. . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6410.5-01
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6450.7-02
HEAT EXCHANGER TEMPERATURE SENSOR, RH, B126450.7-02HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT/REAR SPOILER, H34z 6325.0. . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1. . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1. . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-05. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-06. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY (ALPINE), K108 6575.2-02. . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-06. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.. . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .

23
K48
LOW BEAM LIGHT
RELAY 11 12 13456789
38
37
35
34
33
32
31 42
41
40
39 43 44

0670.0 POWER DISTRIBUTION CHART
FRONT POWER DISTRIBUTION BOX










K2
HORN RELAYK47
FRONT FOG LIGHT
RELAYK16
HAZARD FLASHER
RELAYK4
BLOWER RELAY
K13
REAR DEFOGGER
RELAYK10
ABS RELAYK22
HIGH SPEED
RELAYK19
COMPRESSOR
CONTROL RELAYK21
NORMAL SPEED
RELAY K6300
ENGINE CONTROL
MODULE RELAYK6301w
FUEL PUMP RELAY
X56X44X45X64X58
X292X54
X53X51X52
X6300X630146
45
36110
14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
FUSES FUSES
X0
K6304
SECONDARY AIR
PUMP RELAYX6304
X11393K125
ABS PUMP MOTOR
RELAY, TIMEDK6301
CYL. 1–6 FUEL
PUMP RELAY

POWER DISTRIBUTION CHART
RELAY PANEL UNDER LH SIDE OF DASHBOARD









N17
CRASH CONTROL
MODULEF48K46
HIGH BEAM LIGHT
RELAYX1588X65X10262
F50X10273
K450
PARK VENTILATION
RELAYX607
K46z
DAY LIGHT RELAY
MODULE

K46z
DAY LIGHT
RELAY MODULE
POWER DISTRIBUTION
WITH CCM 1 GE/RT





0670.2-02
6 RT
X1001510








P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 1 X10035
F117.5A
6 5 9 X10015
F330AF530A
6 X10262
K46
HIGH BEAM LIGHT
RELAY
X102622
4F12
7.5A
18 X10182A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
1 GE/GN 1 GE/BL2.5 RT/BR/GE 2.5 RT/SW 2.5 WS/BL2.5 RT 2.5 RT.75 RT X1073
109
F15
15A 1 RT/GE
30 30 NSW
56b 56b
K47
FRONT FOG LIGHT
RELAY
X44
4 8 X44
86
87
2
6
30
851.5 RT
X10016
X10016
.35 RT/WS
HEADLIGHTS/
FOG LIGHTS
6312.0
1 GE/BR6100.0 .5 GE/GR 1 RT
WITHOUT CCM30
87
1 GE/GR
K48
LOW BEAM LIGHT
RELAY
X452
6 X45
1.5 RT
30
87
87b
NOT USED5
1 WS/GN
181 X10036
F297.5A
X1001720F30
7.5A
1 WS/BL
56a 56a 2.5 RT/WS
20 19
F40
30A
2.5 RT/GE2.5 RT
30
X10018
X10018
5
2 1
F47
15AX10250
X10250
1 RT/GR/
GE 1 RT
P95
AUXILIARY FUSE
BOX
NOT USED
7
7.5AWITH CCM
CDN

2
1X19561M3
S8503
PROGRAM SWITCH
D100
DATA LINK
CONNECTOR
16
FUSES 26, 27, 28, 29, AND 30





\b\b\b

\f
FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
F30
7.5A
X10017





X2022 F26
10A
X8511S8511
REVERSING LIGHT
SWITCH
2D100
DATA LINK
CONNECTOR
X511S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
2X85035
1210.20
1240.0
2460.2 X511
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
5
6571.0
F297.5A
E11
LEFT HIGH BEAM
LIGHT
F285A E12
RIGHT HIGH BEAM
LIGHT
X100712
X100742
2460.2
6322.0 2460.2
0670.5
6322.0 X6002
16 X6002
201816
12
1.5 GN/WS .5 GN/GR 1 WS/GN 1 WS/BL
6312.06312.0
.35 GN/WS
1 GN/WS
1.5 GN/WS
1.5 GN/WS
1 GN/WS
1.5 GN/WS
1.5 GN/WS 1.5 GN/WS
WITHOUT EGS
WITH EGS
X1168
X6835
0670.5
1.5 GN/WS
X6835
56a 56a
WITH EGS
2460.4 2460.4
2460.4 1210.176211.0
F275A
X16
A2w
INSTRUMENT
CLUSTER
23
6581.2
14
.5 GN/VI
.35 GN/WS
3450.1
M3

S36y
DOUBLE
TEMPERATURE
SWITCH
X113792

0670.4 GROUND DISTRIBUTION
.5 BRX10261
3B9
INTERMEDIATE
PRESSURE
SWITCH
GROUND X165



X872
X7691
1 BR X109
1E27
RIGHT FOG LIGHT S64
WASHER FLUID
LEVEL SWITCH
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
.5 BR 2.5 BR
1 BR E12
RIGHT HIGH BEAM
LIGHT
E14
RIGHT LOW BEAM
LIGHT
S36
TEMPERATURE
SWITCH
.5 BR
4 BRX216






0670.4-01 .5 BR
H4
RIGHT FRONT
TURN LIGHT X1231


E19
RIGHT PARK LIGHT
X1371
X100741
X10075
1
1 BR
E8
RIGHT HEADLIGHT
ENGINE
H1w
ANTI–THEFT HORN
(ALPINE)
X3721
1 BR
4–CYLINDER

E11
LEFT HIGH BEAM
LIGHT
X100711

GROUND DISTRIBUTION
X1321H2
LEFT HORN
GROUND X165


X1331
X7681
1 BR X112
1E26
LEFT FOG LIGHT S63
ENGINE COOLANT
LEVEL SWITCH
X821M9
AUXILIARY FAN
MOTOR
1 BR 2.5 BR1 BR
E13
LEFT LOW BEAM
LIGHT
H3
RIGHT HORN
1 BR
4 BR






0670.4-00
X165


X215
X100701
1 BR
4 BR
.5 BR
H7
LEFT FRONT TURN
LIGHT
E15
LEFT PARK LIGHT
X1281
E7
LEFT HEADLIGHT
.5 BR
X189014–CYLINDER
X102131.5 BR
M3

X1061E52
RIGHT WASHER
JET HEATER

GROUND DISTRIBUTION
GROUND X173








X1112B18
BRAKE FLUID
LEVEL SWITCH
X2857
X1051E51
LEFT WASHER JET
HEATER
X10007
K48
LOW BEAM LIGHT
RELAY
4 BR
A64
WIPER/WASHER
MODULE (LOW II)1


M3
WIPER MOTOR
X333

X454 .75 BR2.5 BR .35 BR 2.5 BR
.35 BR4K46
HIGH BEAM LIGHT
RELAY
.35 BRX648K16
HAZARD FLASHER
RELAY
.75 BR
.75 BR
0670.4-04
H9
LEFT FRONT
AUXILIARY TURN
LIGHT X389
1
.5 BR
X444K47
FRONT FOG LIGHT
RELAY
.5 BR
X584K4
BLOWER RELAY
.5 BR
S235
STARTER
IMMOBILIZATION
SWITCH
.35 BR1 X18994
X10262
K46z
DAY LIGHT RELAY
MODULE
WITHOUT EGS



 


Pin Assignments


E = Input, A = Output, M = Ground
X16
Pin Type Description/Function Connection
1
EHigh beam indicator controlCombination switch
2ETerminal 58g, instrument illumination powerDimmer
3ERight turn signal indicator controlHazard flasher relay
4ELeft turn signal indicator controlHazard flasher relay
5EWarning lamp for EGS fault (information
signal transmission oil temperature)Transmission control module (EGS)
6Not used
7Not used
8Not used
9Not used
10EConvertible: Rollover signalRollover sensor
11ARxD diagnostic data linkData link connector
12E/ATxD diagnostic data linkData link connector
13EOil temperatureEngine oil temperature sensor
14EAirbag warning lamp (SRS) controlSupplemental restraint system control
module
15Not used
16E“Check engine” indicator controlEngine control module (DME)
17EPark brake warning lamp controlPark brake switch
18EBrake fluid warning lamp controlBrake fluid level switch
19EBrake pad wear warning lamp controlBrake pad sensors
20ECrankshaft RPM speed signal TDEngine control module (DME)
21EFuel consumption signal + KVAEngine control module (DME)
22EVoltage supply, terminal 30Front power distribution box, fuse 31
23EVoltage supply, terminal 15 for indicator and
warning lampsFront power distribution box, fuse 27
24MGround supply, terminal 31 for instrument
cluster electronicsGround point
25Not used
26Not used








6312.0 HEADLIGHTS/FOG LIGHTS
4S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
P90
FRONT POWER
DISTRIBUTION BOX
0
2
1
F235AF255A
X10017106
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
12
X503
.35 GE
.35 GEX1029.35 GE
897
5 X32.5 WSS7
COMBINATION
SWITCH
7) NORMAL
8) FLASH
9) HIGH BEAM
.35 WS
X503
8
2
4
1
X44
E26
LEFT FOG LIGHT6X44
8
K47
FRONT FOG LIGHT
RELAY 30
86
85
E27
RIGHT FOG LIGHTA2w
INSTRUMENT
CLUSTER
GROUND
DISTRIBUTION
0670.4 POWER
DISTRIBUTION
0670.2
X768
1
P90
FRONT POWER
DISTRIBUTION BOX F15
15A
X504
S10
FOG LIGHT
SWITCH
0) OFF
1) FRONT FOG
LIGHTS ON .5 GE/VI
01X504
1 RT/GE
X7682
X769
1X769
X1001610287b
X165
X173
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
X100169
X17
3X17
.5 GE/GR
1 GE/BR 1 GE/BR .75 GE/BR
X2
.35 RT/WS
2
1 GE/BR
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON 0
2
1
9 X503
587
X1152NOT USED.35 GE
6312.0-01
.35 WS
X1028
1
CDN
X16
.35 WS
A2w
INSTRUMENT
CLUSTER7.5A
4 X32
.5 GE.5 GN/GE
9
WITH CCM*
*