CD changer BMW 325i 1994 E36 Workshop Manual

170
Radiator
and
Cooling
System

GENERAL
.
.
.....
.
...
.
.
.
.
.
....
.
.
.
.
.
.
.
.170-1

Coolant
Pump
and
Thermostat
........
.
.
.
.
170-1

Radiator
and
Expansion
Tank
.........
.
...
170-1

Cooling
Fans
.
....
.
.
.
.
.
.
.
.
.
.....
.
......
170-2

Warnings
and
Cautions
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.
.
170-2

TROUBLESHOOTING
...
.
.
.
...
.
.
.
.
.
.
.
.
.170-2

Cooling
System
Pressure
Test
...
.
.
.
.
.
.
.
.
.
170-3

Thermostat
Quick
Check
.
.
.
.
...
.
.
.
.
.
.
.
.
.
170-3

Temperature
Gauge
Quick
Check
.
.
.
.
.
.
.
.
.
170-3

Cooling
fan,
testing
.
.
.
.
........
.
.
.
.
.
.
.
.
.
170-4

COOLING
SYSTEM
SERVICE
.
.
.
.
.
.
.
.
.
.
170-5

Coolant,draining
and
filling
.
.
......
.
.
.
.
.
..
170-5

Cooling
system,
bleeding

(radiator
with
integral
expansion
tank)
.....
170-6

GENERAL

This
section
covers
repair
and
troubleshooting
information
for
the
engine
cooling
system
.
For
heater
core
and
related
heating
and
air
conditioning
components,
see640
Heating
and
Air
Conditioning
.

Coolant
Pump
and
Thermostat

A
centrifuga¡-type
coolant
pump
is
mounted
to
the
front
of

the
engíne
.
The
belt-driven
pump
circulates
coolant
through

the
system
whenever
the
engíne
is
running
.
A
thermostat
con-

trols
the
flow
of
coolant
into
the
radiator
.

When
the
engíne
is
cold
the
thermostat
is
closed
so
coolant

bypasses
the
radiator,
recirculating
from
the
engíne
directly

back
to
the
pump
.
When
the
engíne
reaches
operating
tem-

perature,
the
thermostat
opens
and
coolant
circulates
through

the
whole
system
including
the
radiator
.

Radiator
and
Expansion
Tank

The
radiator
is
a
crossflow
design
.
A
translucent
expansion

tank
provides
for
coolant
expansion
at
higher
temperatures
and

easy
monitoringof
the
coolant
leve¡
.

On
4-cylinder
modeis,
the
radiator
expansion
tank
is
integral

with
the
radiator
.
See
Fig
.
1
.

RADIATOR
AND
COOLING
SYSTEM



170-1

Belt-driven
cooling
fan,
replacing
.
.......
.
.
.
170-7

Electric
cooling
fan,
replacing
.
.
.
.....
.
.
.
.
.
170-8

Auxiliary
cooling
fan,
replacing
.
.
.....
.
.
.
.
.
170-8

Thermostat,
replacing
.
.
.
.
.
.
.
.
.
.....
.
.
.
.
.
170-9
Coolant
pump,
replacing
..........
.
.
.
.
.
.
170-10

RADIATOR
SERVICE
.....
.
......
.
.
.
.
.
.
170-11

Radiator,
removing
and
installing
....
.
.
.
.
.
.
170-11

TABLES

a
.
Coolant
Temperature
Sensor
Wire
Colors
...
.
..
.
.
170-3b
.
Auxiliary
Cooling
Fan
Switching
Temperatures
.:.
.170-4
c
.
Auxiliary
Cooling
Fan
Temperature
Switch
Tests
..
..
.
...
...
.
.............
.
..
.
.
170-5d
.
Cooling
System
Capacities
..............
..
.
.
.
170-6

A
.
Expansion
tank



C
.
Dualtemperature
fan
switch
B
.
Radiator
drain
screw

Fig
.
1
.
Radiator
assembly
with
integral
expansion
tank
(4-cylinder
engine)
.

On
6-cylinder
models,
a
standalone
expansion
tank
is
used
.

On
cars
with
automatic
transmission,
ATF
is
circulated
through
an
additional
heat
exchanger
(ATF
cooler)
.

GENERAL

610-14



ELECTRICAL
COMPONENT
LOCATIONS

Component



Model
Year



Location



Refer
to

G
102



1992-1998



Left
front
strut
tower

G
103



1992-1998



Right
front
strut
tower

G
110



1992-1998



Left
front
of
engine

G
111



1992-1998



Near
battery

G
117



1992-1998



Right
rearof
engine

G
119



1992-
1998



Right
front
of
engine

G
123



1992-1998



Right
side
of
safety
wall

G
200



1992-1998



Left
kick
panel

G
201



1992-1998



Right
side
ofI/P

G
202



1992-1998



Left
side
ofI/P

G
203



1992-1998



Right
kick
panel

G
230



1992-1998



Right
kick
panel

G
301



1992-1998



Below
rightfront
seat

G
302



1992-1998



Below
center
console

G
303



1992-1998



Below
right
rear
seat

G
310



1992-1998



Behind
right
rear
seat

G
312



1992-1998



Behind
left
rear
seat

G
313



1992-1998



Right
side
of
rear
shelf

G
314



1992-1998



Left
side
of
rear
shelf

G
400



1992-1998



Left
front
side
of
trunk

G
404



1992-1998



Left
rearside
of
trunk

Camshaft
Position
Sensor



1992-1998



Front
of
engine



Fig
.
7
.

Hard
Top,
Connector
1



1994-1998



In
convertible
top
compartment
left
side

Hard
Top,
Connector
II



1994-1998



In
convertible
top
compartment
left
side

Hazard
Flasher
Relay



1992-1998



Power
distribution
box



Fig
.
2
.

Headlight
High
Beam
Relay



1998



Left
hand
side
of
dash
behind
instrument
cluster

Headlight
High
Beam
Relay



1992-1997



Power
distribution
box

Headlight
Low
Beam
Relay



1992-1998



Power
distribution
box

Heat
ExchangerTemperature



1993-1998



Center
console
Sensors
(left
and
right)

HeaterBlower
Motor



1992-1998



Behind
fresh
air
cowl
HeaterBlower
Motor
Relay



1992-1998



Power
distribution
box



Fig
.
2
.

Heat
Rear
Recirculation
Flap



1997-1998



Right
sideof
heater
box
Actuator

COMPONENTLOCATIONS

Tablea
.
E36
Component
Locations

Continued

GENERAL
.........
.
.......
.
.
.
.
.
.
.
.
.
..
650-1



Rear
speaker,
removing
and
installing
.
.
.
.
.
.650-5

Door
panel
speaker,

AUDIO
SYSTEM
............
.
.
.
.
.
.
.
.
.
..
650-1



removing
and
installing
.
.
.
.
.....
.
.
.
.
.
.
.
.650-5

Radio
connector
..
.
.
.
.
.
.
.
.
.
.......
.
.
.
.
.
.
650-6

RADIO
AND
SPEAKER
SERVICE
.
.
.
.
.
..
650-2

Radio,
removingand
installing
.
.
.
.
.
.
...
.
..
650-2

Left
footwell
speaker,

removing
and
installing
.
....
.
.
.
.....
.
.
.
650-3

Right
footwell
speaker,

removing
and
installing
.
....
.
.
.
.....
.
..
650-4

GENERAL



AUDIO
SYSTEM

Thissection
coversthe
BMW
factory-installed
sound
sys-



The
BMW
E36
is
equipped
with
a
three
band
radio/cassette

tem,
including
radio
and
speaker
removal,
radio
connectors



player
unit
mounted
in
the
middle
of
thecenter
console
.
In
ad

and
terminal
designations
.



dítion
to
AM
and
FM
bands,
the
radio
will
receive
broadcasts
from
theNational
Weather
Service
.

The
antenna
is
incorporated
into
the
rear
window
defogger
.

650
Radio

Fig
.
1
.



Radio
amplifier
(premiumpackage)
in
luggage
compartment
behind
left
panel
.

RADIO
650-1

TABLE

a
.
Radio
Connector
Terminal
Designation
...
.
......
650-6

The
cassette
deck
is
equipped
with
the
Do1byTM
C
noise
re-
ductionsystem,
for
improved
tape
performance
with
reduced

background
tape
noise
.

A
6-speaker
audio
system
was
standard
in
the
early
years

ofthe
model
line
.
Many
additional
features
have
been
in-
stalled
as
optional
or
standard
equipment
duringthevehicle
production
run
.

"
A
200-watt
power
amplifier
with
custom-contoured

equalization
and
ten
speaker
output
.
See
Fig
.
1
.

"
A
multi-disc
compact
disc
changer,
for
which
the
vehicle

and
the
radio
are
prewired
.
See
Fig
.
2
.

Fig
.
2
.



Optional
multi-disc
compact
disc
changerand
disc
cartridge
.

AUDIO
SYSTEM

CALWIRING
DIAGF
Power
Di
:

1992-93

RED
FROMFRONTPOWER
DISTRIBUTION
BOX
(DIAGRAM
1
620F7)
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DISTRIBUTION
BOX

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ELE-12
ELECTRICAL
WIRING
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1994-95
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