light BMW 325I 2005 Workshop Manual

Refueling
106
Refueling
Always switch off the engine before refu-
eling, otherwise, fuel cannot be added to
the tank and a message will be displayed.<
Take all precautionary measures and
observe all applicable regulations when
handling fuel. Do not carry any spare fuel con-
tainers in your vehicle. They can develop a leak
and cause an explosion or cause a fire in the
event of an accident.<
Gas cap
Opening
1.Open fuel filler door. To do so, lightly press
the rear edge.
2.Turn the gas cap counterclockwise.
3.Place the gas cap in the bracket attached to
the fuel filler door.
Closing
Fit the cap and turn it clockwise until you clearly
hear a click.
Do not jam the strap attached to the gas
cap between the gas cap and the vehicle.
A message will be displayed if the gas cap is
loose or missing.<
Manually releasing the fuel filler door
In the event of an electrical malfunction, you can
release the fuel filler door manually:1.Remove the cover from the right-hand side
panel of the luggage compartment.
2.Pull the knob with the fuel pump symbol.
The fuel filler door is released.
Observe the following when refueling
When handling fuels always observe any
safety guidelines posted at the service
station.<
When refueling, insert the filler nozzle com-
pletely into the filler pipe. Lifting the filler nozzle
during refueling leads to
>premature pump shutoff
>a reduced efficiency of the fuel-vapor
recovery system.
The fuel tank is full when the filler nozzle clicks
off the first time.
Fuel tank capacity
Approx. 16.1 US gallons/61 liters, including the
reserve capacity of 2.1 US gallons/8 liters.
Refuel as soon as possible once your
cruising range falls below 30 miles/
50 km, otherwise engine functions are not
ensured and damage can occur.<
Fuel specifications
Do not fill the tank with leaded fuel, as this
would cause permanent damage to the
catalytic converter.<

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117
Run-Flat Tires
When mounting new tires or changing over
from summer to winter tires and vice versa,
mount Run-Flat Tires for your own safety. In the
event of a flat, moreover, no spare wheel is
available. Your BMW Center will be glad to
advise you.
For safety reasons, BMW recommends
that damaged Run-Flat Tires be replaced
rather than repaired.<
Special characteristics of winter tires
BMW recommends winter tires for use in cold
winter driving conditions. Although all-season
M+S tires provide better winter traction than
summer tires, they generally fail to provide the
same levels of cold-weather performance as
winter tires.
Pay attention to speed
Always comply with the speed limit for the
winter tires mounted on your car; failure
to do so could result in tire damage and acci-
dents.<
If the car is capable of speeds higher than that
permitted for the winter tires, a label stating the
maximum permitted speed for the mounted
tires must be displayed in your field of view.
Specialist tire dealers and your BMW Center
can supply these labels.
Storage
Always store wheels and tires in a cool, dry
place with as little exposure to light as possible.
Always protect tires against all contact with oil,
grease and fuels. Do not exceed the maximum
tire inflation pressure indicated on the sidewall
of the tire.
Snow chains*
Only certain fine-link snow chains have been
tested by BMW, classified as safe for use and
recommended. Consult your BMW Center for
more information. Attach snow chains in pairs
and only to the rear wheels. Observe the manu-facturer's instructions when mounting snow
chains. Do not exceed a speed of 30 mph or
50 km/h.
You are not permitted to mount snow chains to
tires of the following sizes:
>255/40 R 17
>255/35 R 18
>255/30 R 19
Do not initialize the Flat Tire Monitor if
snow chains are mounted, otherwise the
instrument might issue an incorrect reading.
When driving with snow chains, you may find it
helpful to activate DTC temporarily, refer to
page68.<

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119
Important parts of the engine compartment
1Expansion tank for coolant, refer to
page121
2Washer fluid reservoir for headlamp clean-
ing system and window washer system,
refer to page503Jump-starting connection, refer to
page132
4Filler neck for engine oil, refer to Adding
engine oil
5Reservoir for brake fluid, under the cover of
the microfilter
Engine oil
The engine oil consumption is dependent on
driving style and driving conditions.
Checking oil level
Your car is equipped with an electronic oil-level
monitor.
For a precise measurement and display of the
oil level, it is necessary that the engine be at
operating temperature, e.g. after uninterrupted
driving for at least approx. 6.5 miles/10 km. You
can have the oil level displayed while you are
driving, or while the vehicle is at a standstill on a
level surface and the engine is running.
You can have the oil level reading displayed in
the instrument cluster.1.Lightly push button 1 in the turn indicator
stalk up or down repeatedly until the appro-
priate symbol is shown in the display,
accompanied by the word "OIL".
2.Press button 2 in the turn indicator stalk.
The oil level is checked and the reading dis-
played.

Under the hood
120
Possible displays
1Oil level OK
2Oil level is being checked.
This can take about 3 minutes if the car is at
a standstill on a level surface, or about
5 minutes while the car is on the move.
3Oil level down to minimum:
Add 1US quart/1liter of engine oil as soon
as possible, refer also to Adding engine oil.
4Oil level is too high.
Too much oil will harm the engine.
Have the vehicle checked without
delay.<
5The oil level sensor is defective.
Do not add engine oil. You can continue
your journey. Note the newly calculated dis-
tance remaining to the next oil service, refer
to page123. Have the system checked as
soon as possible.
Adding engine oil
Do not add the maximum amount of 1 US quart/
1 liter of engine oil until the following warning
lamp lights up in the instrument cluster, or in
cars with gasoline engines until the oil level
monitor shows "+1qts" or "+1l".
Add oil within the next 125 miles/200 km,
otherwise the engine could be dam-
aged.<
Keep oils, greases, etc. out of the reach of
children and comply with the warnings on
the containers. Otherwise, health hazards may
result.<
Oil change
Have oil changed only at your BMW Center or at
a workshop that works according to BMW
repair procedures with correspondingly trained
personnel.
Specified engine oils
The quality of the engine oil selected has critical
significance for the operation and service life of
an engine. BMW continuously approves spe-
cific oils after confirming their suitability for use
in its vehicles with extensive testing.
Only use approved BMW High Performance
Synthetic Oil.

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If BMW High Performance Synthetic Oil is not
available, you can add small quantities of other
synthetic oils in between oil changes. Only use
oils with the API SH specification or higher.
Your BMW Center will be glad to answer
any questions regarding BMW High Per-
formance Synthetic Oil or approved synthetic
oils.<
You can also call BMW of North America at
1-800-831-1117 or visit the website
www.bmwusa.com to obtain this information.
Viscosity ratings
Viscosity is a measure of an oil's flow rating and
is categorized in SAE classes.
Selecting the appropriate SAE class depends
on the regional climatic conditions in which you
normally drive your BMW.
Approved oils belong to the 5W-40 and
5W-30 classes.<
These oils can be used for driving at all outside
temperatures.
Coolant
Do not add coolant to the cooling system
when the engine is hot. Escaping coolant
can cause burns.<
Coolant is a mixture of water and an additive.
Not all commercially available additives are suit-
able for your BMW. Ask your BMW Center for
suitable additives.
Only use suitable additives, otherwise
engine damage may result. The additives
are hazardous to your health.<
Comply with the appropriate environ-
mental protection regulations when dis-
posing of coolant additives.<
Checking coolant level
1.The engine must be at ambient tempera-
ture.
2.Turn the cap of the expansion tank a little
counterclockwise to allow any accumulated pressure to escape, then continue turning
to open.
3.The coolant level is correct if it is between
the maximum and minimum marks in the
filler neck, refer also to the diagram next to
the filler neck.
4.If the coolant is low, slowly add coolant up to
the specified level; do not overfill.
5.Turn the cap until there is an audible click.
6.Have the reason for the coolant loss elimi-
nated as soon as possible.
Brake system
Malfunctions
Brake fluid
The warning lamps light up in red
even though the handbrake has been
released. Stop immediately.
The brake fluid in the reservoir has fallen to
below the minimum level. At the same time, a
considerably longer brake pedal travel may be
noticeable. Have the system checked without
delay.
Display of this malfunction on Cana-
dian models.
If you continue to drive the car, you may
have to depress the brake more and brak-
ing distances may be significantly longer.
Please adapt your driving style accordingly.<

Under the hood
122
Brake pads
The warning lamps light up in red
even though the handbrake has been
released. The brake pads have
reached the safe limit for pad wear.
Have brake pads replaced immediately.
Display of this malfunction on Cana-
dian models.
For your own safety: use only brake pads
that BMW has approved for the corre-
sponding vehicle model. BMW is unable to
assess the suitability of brake pads it has not
approved and therefore cannot guarantee their
safety.<

Maintenance
124
Socket for On-Board
Diagnosis OBD
Primary components that make up exhaust
emissions can be checked by a device via the
OBD socket.
This socket is located on the driver's side to the
left, on the bottom of the instrument panel
underneath a cover.
Exhaust emission values
The warning lamps come on. The
exhaust emission values have wors-
ened. Have the car checked as soon
as possible.
Canadian models display these warn-
ing lamps.
The lamps flash under certain condi-
tions. This indicates excessive misfiring in the
engine. If this happens, you should reduce your
speed and visit your nearest BMW Center as
soon as possible. Severe engine misfiring can
quickly lead to serious damage of emissions-
related components, especially the catalytic
converter.
If the gas cap is not properly tightened, the OBD
system will assume that fuel vapor is escaping.
An indicator will then light up. If the gas cap is
then tightened, the indicator will go out within a
few days.
Event data recorders
Your vehicle may be equipped with one or sev-
eral measuring or diagnostic modules or a
device for recording or sending certain vehicle data or information. In addition, if you have
signed a subscription contract for BMW Assist,
certain vehicle data may be transmitted or
recorded in order to facilitate the corresponding
services.
Care
Important information on the care and mainte-
nance of your BMW is contained in the Caring
for your vehicle brochure.

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Replacing components
Onboard tool kit
The onboard tool kit is stored in a compartment
on the right-hand side of the luggage compart-
ment. Remove the cover.
Wiper blades
1.Fold up the wiper arm.
2.Remove the cover. To do so, press the hook
on the bottom, see arrow.
3.Fold the wiper blade upwards.
4.Remove the wiper blade in the direction of
the windshield, see arrow.In order to avoid damage, make sure that
the wiper arms are against the windshield
before you open the engine compartment.<
Lamps and bulbs
Lamps and bulbs make an essential contribu-
tion to vehicle safety. They should, therefore,
be handled carefully. BMW recommends hav-
ing your BMW Center perform any work that
you do not feel competent to perform yourself
or that is not described here.
Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contamination will burn into the
bulb's surface and reduce its service life. Use a
clean tissue, cloth or something similar, or hold
the bulb by its base.<
You can obtain a selection of replacement bulbs
at your BMW Center.
When working on electrical systems,
always begin by switching off the con-
sumer in question, otherwise short-circuits
could result. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
For care and maintenance of the headlamps,
please follow the instructions in the separate
Caring for your vehicle brochure.
If the routine for changing a particular
bulb is not described here, please contact
your BMW Center or a workshop that works
according to BMW repair procedures with cor-
respondingly trained personnel.<
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light source for many of
the controls and displays in your vehicle. These
light-emitting diodes, which operate using a
concept similar to that applied in conventional

Replacing components
126 lasers, are officially designated as Class 1 light-
emitting diodes.
Do not remove the covers or expose the
eyes directly to the unfiltered light source
for several hours at a time, otherwise this could
cause irritation to the retina.<
Xenon lamps*
The service life of these bulbs is very long and
the probability of a failure is very low, provided
that they are not switched on and off an unusual
number of times. If a xenon lamp fails neverthe-
less, switch on the fog lamps and continue the
journey with great care, provided that local leg-
islation does not prohibit this.
Have work on the xenon lighting system
performed only by your BMW Center or a
workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel. Due to the high electrical voltages
present, there is a risk of potentially fatal acci-
dents if work is performed inappropriate.<
Parking lamps, roadside parking lamps
In the event of a malfunction, please contact
your BMW Center or a workshop that works
according to BMW repair procedures with cor-
respondingly trained personnel.
Halogen lamps
H7 bulb, 55 watts
Always wear gloves and eye protection;
the atmosphere within the H7 bulb is
pressurized. Otherwise there is a risk of injury if
the bulb is damaged.<
There are separate headlamp covers for low-
beam headlamps and high-beam headlamps.
Be careful when installing the covers, oth-
erwise leaks could occur and cause dam-
age to the headlamp system.<
For checking and adjusting headlamp
aim, please contact your BMW Center.<
Access to the lamps
The high-beam headlamp can be accessed
from the engine compartment, whereas the low-beam headlamp is accessed through a flap
in the wheel well.
1Cover for high-beam headlamp
2Cover for low-beam headlamp
3Turn signal bulb socket
To remove the covers:
1.Fold the respective wire bracket to the side,
see arrows.
2.Flip open the cover and take it out of the
guide.
Follow the same steps in reverse order to reat-
tach the covers.
Access through the wheel well
Only for low-beam headlamps and turn signals:
1.Turn the wheel inwards.
2.Open the flap in the wheel well. To do so,
turn the fastener counterclockwise using a
coin, for example.
Changing low-beam and high-beam
bulbs
1.Remove the relevant cover for the head-
lamp.
2.Disconnect the plug from the lamp.

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Giving and receiving assistance
Emergency calling*
Conditions for an emergency call:
>Full preparation package mobile phone
>BMW Assist is enabled. Enabling
BMW Assist, refer to separate Owner's
Manual.
>Radio readiness is on.
>The car phone is logged on to a mobile tele-
phone network.
>The emergency call system is operable.
If your subscription contract with BMW Assist
expires, the car phone can be deactivated by a
BMW Center without having to schedule an
appointment at a workshop. Once the car
phone has been deactivated, emergency calls
are not possible. The car phone can be reacti-
vated by a BMW Center after signing a new
contract.
Initiating an emergency call
1.Briefly press the cover flap to open.
2.Press the button for at least 2 seconds.
The LED in the button lights up. As soon as the
voice connection to the BMW Assist response
center has been established, the LED flashes.
If the circumstances allow this, remain in the
vehicle until the connection has been estab-
lished. You will then be able to provide a
detailed description of the situation.If the current location of your vehicle can be
determined, it will be transmitted to the BMW
Assist response center.
If the LED is flashing but the emergency
response center cannot be heard over the
hands-free system, it is possible that the
hands-free system is malfunctioning. The
emergency response center may still be able to
hear you, however.
Under certain conditions, an emergency call is
automatically initiated immediately after a
severe accident. The automatic emergency call
is not affected by the button being pressed.
For technical reasons, the emergency call
cannot be guaranteed under unfavorable
conditions.<
Roadside Assistance
The BMW Group's Roadside Assistance ser-
vice is there to assist you around the clock in
the event of a breakdown, including on week-
ends and public holidays.
The phone numbers of the Roadside Assis-
tance in your home country can be found in the
Contact brochure.
First aid pouch*
The first aid pouch is located on the right-hand
side of the luggage compartment in a storage
area.