brake BMW 325I WAGON 2002 Owner's Manual

104n
To ensure that your vehicle provides
maximum economy throughout a long
service life, we request that you
observe the following information.
Engine and differentialUp to 1,200 miles (2,000 km):
Constantly vary both engine and vehicle
speed, remembering not to exceed
4,500 rpm or 100 mph (160 km/h)
during this period.
Always obey all official speed limits.
Do not use full throttle, and avoid
pressing the accelerator beyond the
kickdown point during these initial
miles.
You can then proceed to increase both
engine and vehicle speed once the
initial 1,200 miles (2,000 km) have
elapsed.
You should also observe the same
break-in procedures if the engine or
differential is replaced later in the
course of the vehicle's life.
TiresDue to technical factors associated
with their manufacture, tires do not
achieve their full traction potential until
after an initial break-in period. We thus
ask you to drive with extra care during
the first 200 miles (300 km).
Always obey all official speed limits.
When the vehicle is operated on
wet or slushy roads, a wedge of
water may form between the tire and
the road surface. This phenomenon is
referred to as aquaplaning, or hydro-
planing, and can lead to partial or
complete loss of traction, vehicle
control and braking effectiveness.
Reduce your speed on wet roads. elapse before the brake pads and
rotors achieve the optimal pad-surface
and wear patterns required for trouble-
free operation and an extended service
life later on.
To break-in the separate parking brake
drums, apply the parking brake lightly
when coasting to a standstill (at a traffic
signal, for instance), provided that
traffic conditions allow you to do so.
To avoid corrosion, repeat this proce-
dure from time to time.
The brake lamps do not come on
when the parking brake is
engaged.
Vacuum for the brake system servo unit
on your BMW is available only when the
engine is running. When you move the
vehicle with the engine switched off Ð
when towing, for example Ð substan-
tially higher levels of pedal force will be
required to brake the vehicle. elapse before the clutch starts to
operate at optimum efficiency.
Remember to engage the clutch care-
fully during this initial period.
Break-in procedures

105n
OverviewControlsMaintenanceRepairsDataIndex
Driving notes Antilock Brake System
Brakes: do not drive with your foot
resting on the brake pedal. Even
light but consistent pressure on the
brake pedal can lead to high tempera-
tures, accelerated brake wear and
possibly even brake failure.
Aquaplaning: when driving on wet or
slushy roads, reduce your speed. If you
do not, a wedge of water may form
between tires and road surface. This
phenomenon can lead to partial or
complete loss of contact between the
tires and road surface, vehicle control
and braking ability.
Driving through water: do not drive
through water on the road if it is deeper
than 1 ft (30 cm), and then only at
walking speed. Otherwise, the vehicle's
engine, the electrical systems and the
transmission may be damaged.
Cargo area cover: never use it to store
heavy or hard objects, as otherwise
occupants could be injured during
braking maneuvers.
Clothes hooks: when hanging clothing
from the hooks, be sure that they will
not obstruct the driver's vision. Do not
hang heavy objects on the hooks. If you
do so, they could cause personal injury
during braking or evasive maneuvers.<
The conceptThe Antilock Brake System (ABS) keeps
the wheels from locking during braking,
thereby enhancing active driving safety.Braking with ABSIf you are in a situation that requires full
braking, you will exploit the full benefits
of the ABS system if you apply
maximum pedal pressure ("panic stop").
Since the vehicle maintains steering
responsiveness, you can avoid possible
obstacles with a minimum of steering
effort, despite the full brake application.
Pulsation at the brake pedal combined
with sounds from the hydraulic circuits
indicates to the driver that ABS is in its
active mode.

106n
Brake systemBrake fluid level If the brake fluid level is too low and
brake pedal travel has become longer,
there may be a defect in one of the two
brake system's hydraulic circuits.
Proceed to the nearest BMW
center. It may be necessary to
apply higher levels of pressure to the
pedal when stopping and braking
distances may also be longer. Please
remember to adapt your driving style
accordingly. with the vehicle parked or in storage,
and operating conditions in which
braking is restricted to gentle, low-
pressure applications will all increase
the tendency for corrosion to form on
the rotors; this is often accompanied by
a simultaneous accumulation of
contamination on the brake pads. The
pads must exert a certain minimal level
of pressure against the rotors for the
disc brakes' inherent self-cleaning
effect to remain effective; the pressure
available under the above conditions
may not provide adequate cleansing.
If the brake rotors are corroded, they
will tend to respond to braking with a
pulsating effect that even extended
brake applications will fail to cure.
When driving in heavy rain and on wet
roads it is useful to apply light pressure
to the brake pedal every few miles.
Monitor traffic conditions to ensure that
this maneuver does not pose a hazard
to you or to other road users. The heat
generated in this process helps dry the
pads and rotors to ensure that your
brake system will respond with undi-
minished efficiency when you need it.
When descending steep hills and
extended grades, downshift to a gear
that will allow you to continue safely
with only a minimal amount of braking.
By minimizing the loads placed on the
brake system, this strategy helps
ensure that optimal brake system
response will remain available at all
times. Use care to avoid exceeding the
approved engine-speed range, refer to
page 65.Do not coast with the clutch
depressed or with the transmis-
sion or selector lever in neutral. Do not
coast with the engine switched off. The
engine provides no braking effect when
the clutch is depressed and there is no
power-assist for braking or steering
when the engine is not running.
BMW 325xi: always refer all brake
inspection and service work to your
BMW center, as failure to observe the
special procedures could result in
damage to brake system components.
Never allow floor mats, carpets or any
other objects to protrude into the area
around the accelerator, clutch and
brake pedals and obstruct their move-
ment.<
Brake pads
For your own safety: use only
brake pads that the manufacturer
has released for your particular vehicle
model. The manufacturer cannot eval-
uate non-approved brake pads to
determine if they are suited for use, and
therefore cannot ensure the operating
safety of the vehicle if they are
installed.<

113n
OverviewControlsMaintenanceRepairsDataIndex
Engine compartment essentials1 Brake fluid reservoir118
2 Engine oil dipstick1153 Coolant expansion tank117
4 Reservoir for the headlamp and
windshield washer system1145 Engine oil filler neck115
6 Auxiliary terminal for
jump-starting134

118n
Brake fluidIndicator lamp
The brake warning lamp comes
on when the parking brake is
not engaged: the brake fluid
level is too low, refer to page 17.
Brake warning lamp for Cana-
dian models.
Adding brake fluidFor adding brake fluid or for deter-
mining and correcting the cause of
brake fluid loss, consult your BMW
center. Your BMW center is familiar
with the specifications for factory-
approved brake fluids (DOT 4).
Brake fluid loss results in extended
brake pedal travel. Refer to the informa-
tion on page 106.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the brake system's
safety and reliability, have the brake
fluid changed every two years by a
BMW center, refer to page 66 or to the
Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).
Brake fluid is toxic and damages the
vehicle's paint. You should always store
it in its original container and in a loca-
tion which is out of reach of children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the MAX
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating
the disposal of brake fluid.<

127n
OverviewControlsMaintenanceRepairsDataIndex
Lamps and bulbsSide turn signals5 watt bulb
1. Use finger pressure against the rear
end of the lens (arrow) to press it
forward for removal
2. Apply gentle pressure to the bulb
while turning it to the left to remove.
Tail lampsTail lamp (4): 21/4 watt bulb
Other bulbs: 21 watts
1 Turn signal yellow
2 Backup lamps white
3 Tail lamp red
4 Tail lamp/brake lamp red
Section of the left cargo area:
Bulbs in the fender:
All of the bulbs are integrated in a
central bulb holder.
1. Release and remove the cargo area
cover panel
2. Release and remove the bulb holder
(arrow)
3. Remove the power plug and lay the
bulb holder to one side, for instance ,
on the floor of the cargo area
4. Applying light pressure, turn the bulb
to the left. Remove and replace the
bulb
5. Plug in the power supply fitting
6. Press the bulb holder into position
until you hear it engage.

128n
Lamps and bulbsBulbs in tailgate:
1. Insert a screwdriver in the recess
(arrow) and press down to release
the assembly
2. Fold the trim panel down, release the
bulb holder and remove
3. Applying light pressure, turn the bulb
to the left. Remove and replace the
bulb
4. Press the bulb holder into position
until you hear it engage
5. Press the trim panel back in,
continuing until you hear it snap into
place.Center (high-mount) brake lampLED strip on the rear window.
Please contact your BMW center in
case of a malfunction.
License plate lamps5 watt bulb
1. Place a screwdriver in the slot and
press toward the left (arrow) to
release the lens
2. Replace the bulb.

129n
OverviewControlsMaintenanceRepairsDataIndex
Lamps and bulbs Changing a wheelTailgate lamp5 watt bulb
1. Pull out the bulb holder (arrow)
2. Replace the bulb.
Safety measures in the event of a
flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat,
surface. Switch on the hazard warning
flashers. Turn the steering wheel to the
straight-ahead position and engage the
steering lock. Shift into 1st or reverse
(selector lever in Park with automatic
transmission) and engage the parking
brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area (behind a guardrail,
for instance).
If a warning triangle or portable hazard
warning lamp is available, set it up on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all local safety guidelines and
regulations.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface (snow, ice, loose
gravel, etc.), as either the vehicle or the
jack could slip sideways.
Position the jack on a firm support
surface.
Do not place wooden blocks or similar
objects under the jack. They could
prevent the jack from extending to its
full height and reduce its support
capacity.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack Ð risk of fatal injury.<
Your BMW is equipped with a spare tire
or a space-saver spare tire designed for
temporary use in maintaining the
vehicle's mobility in an emergency.
To remove the spare tire, lift the
floor panel in the cargo area
completely out, refer to page 99.<

132n
Changing a wheel
Only use original BMW full wheel
covers, otherwise, the trim piece
may not fit securely. The full wheel
cover may not be installed on the
space-saver spare tire, since this could
damage the cover.<
The vehicle jack is designed for
changing wheels only. Do not
attempt to raise another vehicle model
with it or to raise any load of any kind.
To do so could cause accidents and
personal injury.
To ensure continued safety, have the
tightness of the lug bolts checked with
a calibrated torque wrench [torque
specification: 72 lb ft (100 Nm)] at the
earliest opportunity.<
When storing a wheel in the spare tire
recess take care to avoid bending the
threaded rod.
If the original BMW light-alloy wheels
have been replaced with other light-
alloy wheels, different lug bolts may be
required.
Replace the defective tire as soon as
possible and have the new wheel/tire
balanced.
Driving with the space-saver
spare tireDrive cautiously. Do not exceed a
speed of 50 mph (80 km/h).
You can anticipate changes in vehicle
handling such as delayed braking
response, longer braking distances and
sacrifices in roadholding.
The changes in handling characteristics
will be even more pronounced if winter
tires are mounted.
Only one space-saver spare tire
may be mounted at a time. Rein-
stall wheels and tires of the same size
and specification as soon as possible.
Maintain correct tire pressures, refer to
page 24.<
Safety tires
*
Safety tires consist of self-supporting
tires and special rims. The tire rein-
forcement ensures that the tire retains
some residual safety in the event of
pressure drop and driving remains
possible to a restricted degree. The
vehicle is equipped with Tire Pressure
Monitor (RDC) or Flat Tire Monitor,
which indicate a flat tire.Flat tireIf there is a tire failure, the red warning
lamp symbol lights up. A supplemen-
tary gong is also heard.
For additional information on Tire Pres-
sure Monitor (RDC) or Flat Tire Monitor
refer to page 78 or 80.
Reduce vehicle speed carefully to
under 50 mph (80 km/h), avoiding hard
brake applications and steering maneu-
vers.
With the safety tires, you can drive
another approx. 155 miles (250 km) to
reach a safe parking location, a service
station or the nearest BMW center.
With a low vehicle load, this can also be
considerably more than 155 miles
(250 km).

Everything from A to ZA
ABS (Antilock Brake
System)19, 105
Accessories10
Activated-charcoal filter91
Adaptive Transmission
Control (ATC)59
ADB (Automatic Differential
Brake)73
Adding
brake fluid118
coolant117
engine oil115
washer fluid114
Adjusting
backrest41
manual seat41
mirrors47
power seat42
steering wheel46
thigh support41
Air conditioning85
Air distribution86, 89
Air outlets,
ventilation85, 88
Air supply86, 89 Airbags18, 48
sitting correctly40
Alarm system35
Antifreeze and anti-
corrosion agents117
disposal117
Antilock Brake System
(ABS)19, 105
Anti-theft system35
Approved gross vehicle
weight142
Aquaplaning105, 107
Armrest92
ASC+T (Automatic Stability
Control plus Traction)71
Ashtray
front94
rear95
ATC (Adaptive Transmission
Control)59
Attach vehicle vacuum
cleaner94
AUC (Automatic recircu-
lated-air control)90 Automatic climate
control88, 89
Automatic cruise control63
Automatic Differential Brake
(ADB)73
Automatic headlight
control82
Automatic recirculated-air
control (AUC)90
Automatic Stability Control
plus Traction (ASC+T)71
Automatic transmission58
Automatic transmission with
Steptronic18, 58
Average fuel
consumption69
Average speed69
Axle loads142
B
Backrest41
Backup lamps57
bulb replacement127
Battery133
care133
charging133
disposal133 Battery charge current
indicator17
Beverage holder93
Blower86, 89
BMW High Performance
Synthetic Oil116
BMW Maintenance
System119
BMW sports seat
manual adjustment41
power adjustment42
Bore140
Bottle holder, refer to
beverage holder93
Brake fluid118
disposal118
Brake lamps
bulb replacement127
Brake pads19
Brake system
brake fluid level106
brake pads106
brake rotors,
corrosion106
defect in hydraulic
circuits106
disc brakes106

A-Z