engine BMW 325I WAGON 2002 Owner's Guide

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Brake systemBrake fluid level If the brake fluid level is too low and
brake pedal travel has become longer,
there may be a defect in one of the two
brake system's hydraulic circuits.
Proceed to the nearest BMW
center. It may be necessary to
apply higher levels of pressure to the
pedal when stopping and braking
distances may also be longer. Please
remember to adapt your driving style
accordingly. with the vehicle parked or in storage,
and operating conditions in which
braking is restricted to gentle, low-
pressure applications will all increase
the tendency for corrosion to form on
the rotors; this is often accompanied by
a simultaneous accumulation of
contamination on the brake pads. The
pads must exert a certain minimal level
of pressure against the rotors for the
disc brakes' inherent self-cleaning
effect to remain effective; the pressure
available under the above conditions
may not provide adequate cleansing.
If the brake rotors are corroded, they
will tend to respond to braking with a
pulsating effect that even extended
brake applications will fail to cure.
When driving in heavy rain and on wet
roads it is useful to apply light pressure
to the brake pedal every few miles.
Monitor traffic conditions to ensure that
this maneuver does not pose a hazard
to you or to other road users. The heat
generated in this process helps dry the
pads and rotors to ensure that your
brake system will respond with undi-
minished efficiency when you need it.
When descending steep hills and
extended grades, downshift to a gear
that will allow you to continue safely
with only a minimal amount of braking.
By minimizing the loads placed on the
brake system, this strategy helps
ensure that optimal brake system
response will remain available at all
times. Use care to avoid exceeding the
approved engine-speed range, refer to
page 65.Do not coast with the clutch
depressed or with the transmis-
sion or selector lever in neutral. Do not
coast with the engine switched off. The
engine provides no braking effect when
the clutch is depressed and there is no
power-assist for braking or steering
when the engine is not running.
BMW 325xi: always refer all brake
inspection and service work to your
BMW center, as failure to observe the
special procedures could result in
damage to brake system components.
Never allow floor mats, carpets or any
other objects to protrude into the area
around the accelerator, clutch and
brake pedals and obstruct their move-
ment.<
Brake pads
For your own safety: use only
brake pads that the manufacturer
has released for your particular vehicle
model. The manufacturer cannot eval-
uate non-approved brake pads to
determine if they are suited for use, and
therefore cannot ensure the operating
safety of the vehicle if they are
installed.<

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Engine compartment essentials1 Brake fluid reservoir118
2 Engine oil dipstick1153 Coolant expansion tank117
4 Reservoir for the headlamp and
windshield washer system1145 Engine oil filler neck115
6 Auxiliary terminal for
jump-starting134

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OverviewControlsMaintenanceRepairsDataIndex
Engine oilChecking oil level1. Park the vehicle on a level surface
2. Switch the engine off after it has
reached normal operating tempera-
ture
3. After approx. 5 minutes, pull the
dipstick out and wipe it off with a
clean lint-free cloth, paper towel, or
similar material
4. Carefully push the dipstick all the
way into the guide tube and pull it
out again
5. The oil level should be between the
two marks on the dipstick.
As with fuel economy, oil consumption
is directly influenced by your driving
style and vehicle operating conditions.
The oil volume between the two marks
on the dipstick corresponds to approx.
1.1 US quarts (1 liter). Do not fill beyond
the upper mark on the dipstick. Excess
oil will damage the engine.
Adding engine oilWait until the level has dropped to just
above the lower mark before adding oil.
However, you should never let the oil
drop below the lower mark.
BMW engines are designed to
operate without oil additives; the
use of additives could lead to damage
in some cases. This is also true for the
manual transmission, the automatic
transmission, the differential, and the
power steering system.<
Recommendation: have the oil changed
by your BMW center.

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Engine oil
Continuous exposure to used oil
has caused cancer in laboratory
testing. For this reason, any skin areas
that come into contact with oil should
be thoroughly washed with soap and
water.
Always store oil, grease, etc., out of
reach of children. Comply with all
warning labels and information on
containers.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of used oil.<
Specified engine oilsThe quality of the engine oil is
extremely important for the function
and service life of an engine. Based on
extensive testing, BMW has approved
only certain grades of engine oil.
Use only approved "BMW High
Performance Synthetic Oil".
If you are unable to obtain an approved
"BMW High Performance Synthetic
Oil", you may use small volumes of
other synthetic oils for topping up
between oil changes. Use only oils with
the specification API SH or higher.
Ask your BMW center for details
concerning the specific "BMW
High Performance Synthetic Oil" or
synthetic oils that have been
approved.<
You can also call BMW of North
America at 1-800-831-1117 or visit this
website: www.bmwusa.com to obtain
this information.
Viscosity ratings Viscosity is the oilflow rating as estab-
lished in SAE classes.
The selection of the correct SAE class
depends on the climatic conditions in
the area you drive your BMW.
Approved oils are in SAE classes
5W-40 and 5W-30.<
These kinds of oil may be used for
driving in all ambient temperatures.

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OverviewControlsMaintenanceRepairsDataIndex
Coolant
Do not add coolant to the cooling
system when the engine is hot. If
you attempt to do so, escaping coolant
can cause burns.
To avoid the possibility of damage later
on, never use anything other than
factory-approved, nitrite and amino-
free extended-duty antifreeze with
corrosion inhibitor. Your BMW center is
familiar with the official specifications.
Antifreeze and anti-corrosion agents
are hazardous to health. You should
always store them in their original
container and in a location which is out
of reach of children.
Extended-duty antifreeze with corro-
sion inhibitor contains the flammable
substance ethylene glycol. For this
reason, do not spill extended-duty anti-
freeze with corrosion inhibitor on hot
engine parts. It could ignite and cause
serious burns.<
Checking coolant levelCorrect coolant level when the engine
is cold (approx. 68 7 or +20 6):
1. Open the cap for the expansion tank
by turning it slightly counterclock-
wise to allow accumulated pressure
to escape, then open
2. The coolant level is correct when the
upper end of the red float is at least
even with the upper edge of the filler
neck, but no more than 0.8 in (2 cm)
above it Ð that is, up to the second
mark on the float (refer also to the
schematic diagram next to the filler
neck)
3. If necessary, add coolant. If the
coolant is low, slowly add coolant
until the correct level is reached Ð do
not overfill.
Comply with the applicable envi-
ronmental laws regulating the
disposal of extended-duty antifreeze
with corrosion inhibitor.<

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Brake fluidIndicator lamp
The brake warning lamp comes
on when the parking brake is
not engaged: the brake fluid
level is too low, refer to page 17.
Brake warning lamp for Cana-
dian models.
Adding brake fluidFor adding brake fluid or for deter-
mining and correcting the cause of
brake fluid loss, consult your BMW
center. Your BMW center is familiar
with the specifications for factory-
approved brake fluids (DOT 4).
Brake fluid loss results in extended
brake pedal travel. Refer to the informa-
tion on page 106.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the brake system's
safety and reliability, have the brake
fluid changed every two years by a
BMW center, refer to page 66 or to the
Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).
Brake fluid is toxic and damages the
vehicle's paint. You should always store
it in its original container and in a loca-
tion which is out of reach of children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the MAX
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating
the disposal of brake fluid.<

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The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of the vehicle.
Service Interval DisplayWhile conventional systems rely on
distance traveled alone to determine
when service is due, the BMW Mainte-
nance System has for years considered
the actual conditions under which the
vehicle operates, because miles can be
traveled in many different ways:
From a maintenance point of view,
62,000 miles (100,000 km) of short-
distance urban driving cannot be
compared with 62,000 miles
(100,000km) of long-distance highway
travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual use of the
vehicle covers every kind of operating
situation. However, drivers who cover
only extremely short distances Ð
substantially less than 6,200 miles
(10,000 km) annually Ð should still have
the engine oil changed at least every
2 years, as it continues to age regard-
less of whether the vehicle is used on a
regular basis.
Service and Warranty Information
Booklet (US models)/Warranty
and Service Guide Booklet (Cana-
dian models)For additional information on required
maintenance intervals and procedures,
please refer to the Service and
Warranty Information Booklet (US
models), or the Warranty and Service
Guide Booklet (Canadian models).
As a precaution against corrosion, it is
advisable to have the body checked for
damage from rocks or gravel at the
same time, depending upon operating
conditions.
We recommend that you refer all
maintenance and repair opera-
tions to your BMW center.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models), or in
the Warranty and Service Guide
Booklet (Canadian models). These
entries confirm that your vehicle has
benefitted from regular maintenance,
and are also required for warranty
claims.<
The BMW Maintenance System

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Light-emitting diodes (LEDs)Light-emitting diodes installed behind
translucent lenses serve as the light
source for many of the controls and
displays in your vehicle. These LEDs
use a concept related to that of conven-
tional lasers.
Do not remove the protective lens
and avoid staring directly at the
unfiltered beam for extended periods
(several hours), as inflammation of the
iris could result.<
California laws require us to state the
following warning:
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm.<
Technical modifications California Proposition 65 Warning

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Overview
Controls
Maintenance
Repairs
Data
Index
OBD interface socket
The interface socket for onboard diag-
nostics is located on the left-hand side
of the driver's side, on the underside of
the instrument panel and under a cover
panel. The cover has the letters OBD on
it.
This interface makes it possible to
access data on emissions-related
components using special equipment.
An illuminated indicator informs
you of the need for service, not
that you need to stop the
vehicle. Your system should be
checked, however, at the earliest
opportunity.
If the indicator blinks or flashes, this
indicates a high level of engine misfire.
Reduce speed and contact the nearest
BMW center immediately. Severe
engine misfiring over even a short
period of time can seriously damage
emission control system components,
especially the catalytic converter.
SERVICE ENGINE SOON
warning lamp for Canadian
models.If the fuel filler cap is not on tight
enough, the OBD system can
detect leaking vapor and the indicator
will light up. If the fuel filler cap is then
tightened, the indicator will usually go
out after a short period of time. <

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OverviewControlsMaintenanceRepairsDataIndex
Lamps and bulbsThe lamps and bulbs make essential
contributions to the safety of your
vehicle. Therefore, comply fully with the
following instructions during bulb
replacement. If you are not familiar with
any of the procedures, consult your
BMW center.
Do not touch the glass portion of
a new bulb with your bare hands
since even small amounts of impurities
burn in to the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Before working on the electrical
system, switch off the electrical
accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to
observe this precaution could result in
short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
Low and high beamsEngine compartment, left side:
1 Low beams
2 High beams
H7 bulb, 55 watts
The H7 bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with this precaution could lead to injury
if the bulb is accidentally damaged
during replacement.<
1. Press the two release catches at the
front while simultaneously turning
them to the left to remove the bulb
holder
2. Remove and replace the bulb.
When cleaning the headlamps,
please observe the following:
>Do not clean by wiping with a dry
cloth (scratches). Never use abra-
sives or strong solvents to clean the
covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<
Xenon lampsThe service life of these bulbs is very
long and the probability of a failure is
very low, provided that they are not
switched on and off an unusual number
of times. If one of these bulbs should
nevertheless fail, it is possible to
continue driving with great caution
using the fog lamps, provided local
traffic laws do not prohibit this.
Because of the extremely high
voltages involved, any work on the
xenon lighting system should be carried
out by technically-qualified personnel
only. Otherwise, there is a risk of fatal
injury.<