reverse BMW 328i 1997 E36 Workshop Manual

515-6



CENTRAL
LOCKING
AND
ANTI-THEFT

6
.
Remove
door
handle
assembly
from
inside
door
.

7
.
Installation
is
reverse
of
removal
.
Keep
in
mindthe
fol-

lowing
:

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exterior
trim
piece
and
then
use
a
hooked
toolto

pull
locking
plate
into
locked
position
.
Make
sure
door
handle
trim
contacts
body
evenly
before
lockingtrim

in
place
.

"
Reconnect
all
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
windowas
described
in
512
Door
Windows
.

Tightening
Torque

"
Rear
door
handle
mounting
screws
..
10
Nm
(89
in-lb)

NOTE

If
the
striker
backup
plate
fafls
into
the
body
cavlty,
it
can
be
retrieved
after
removing
the
inside
trim
from
the
B-pillar
(door-post
pillar)
.

Tightening
Torque

"
Striker
plate
to
body
pillar
..........
28
Nm
(20
ft-lb)

LOCKING
ACTUATORS

Door
Locking
Actuator

The
front
door
lock
mechanism
and
actuator
are
shown
in
Fig
.
15
.
The
rear
door
lock
and
actuator
are
similar
.
The
lock
must
first
be
removed,
as
described
earlier,
to
replace
the
ac-
tuator
.

if
defective
.

LOCKING
ACTUATORS

Connections
to
door
handle

®
o

_



Attaching
pin
0

O~
Lock
mechanism

0012082

Fig
.
15
.
Front
door
lock
mechanism
and
related
parts
.
Rear
lock
mechanism
is
similar
.

Door
striker,
replacing



Luggage
compartment
locking
actuator,

removing
and
installing
The
door
striker
contains
an
electrical
contact
switch
.
If
the

switch
is
faulty,
the
striker
must
be
replaced
.
To
remove
the



1
.
Raise
trunk
lid
.
Remove
tool
kit
and
trunk
lid
trim
panel
.

striker,
remove
the
mounting
bolts
.
Disconnect
the
harness



See
Fig
.
16
.

connector
from
the
striker
.

0013162

Fig
.
16
.
Trunk
lid
trim
and
tool
kit
retainíng
screws
and
clips
(arrows)
.

2
.
Disconnect
actuating
rod
from
lock
.
See
Fig
.
17
.

3
.
lJnplug
two
wíring
connectors
from
actuator
.
See
Fig
.

18
.

NOTE
-

"
lf
just
one
of
the
centrallocking
drives
does
not
oper-



NOTE-

ate,
the
lockinglinkage
could
be
frozen
orstiff
enough



The
actuator
is
adjustable
.
Matchmark
the
attaching
to
prevent
actuatonof
the
drive
.
Try
remove
the
finte-



screws
before
removal
.

rior
doorpanel
and
lubricating
the
locking
linkage
as
the
first
step
.



4
.
Remove
actuator
attaching
screws
.
Pull
actuator
back-

"
The
actuator
is
not
serviceable
and
mustbe
replaced



wards
from
behind
metal
shield
to
remove
.

5
.
installation
is
reverse
of
removal
.
Align
actuator
screws
with
matchmarks
during
installation
.

515-10



CENTRAL
LOCKING
AND
ANTI-THEFT

EWS
II
control
module,
replacing

1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery

disconnection
cautions
given
at
the
front
of
this
manual
onpage
vüf
.

2
.
Remove
glove
compartment
as
described
in
513
Inte-

rior
Trim
.

3
.
Remove
EWS
II
control
module
harness
connector
.

Pull
module
out
of
bracket
.
See
Fig
.
22
.

NOTE-

The
EWS
11
module
should
be
identified
with
EWS
11
markings
.

4
.
Installation
is
reverse
of
removal
.

Ring
antenna,
replacing



4
.
Cut
off
wire
ties
holding
wiring
harness
to
steering
col-

umn
.
1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION
-

Prior
to
disconnecting
the
battery,
read
the
battery

disconnectioncautionsgiven
at
the
front
of
this
manualonpage
viii
.

2
.
Remove
lower
steering
column
cover
.
See
Fig
.
23
.

Transmitter/

receiver
Ring

r
module
antenna

Fig
.
22
.
Location
of
EWS
II
components
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

Fig
.
23
.
Steering
column
cover
retaining
screw
(arrow)
.

5
.
Gently
pry
off
ring
antenna
from
ignition
switch
.

7
.
Installation
is
reverse
of
removal
.

0012543

3
.
Remove
lower
left
dash
trim
panel
as
described
in
513

Interior
Trim
.

6
.
Unplug
ring
antennaharness
from
EWS
II
transmit-

ter/receiver
module
as
described
below
.

EWS
II
transmitterlreceiver
module,

replacing

1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.

2
.
Remove
lower
left
dash
trim
panel
and
knee
bolster
as
described
in
513
Interior
Trim
.

3
.
Unclip
auxiliary
relay
panel
under
steering
column
and
lower
it
to
access
relays
and
harness
connectors
.
See
Fig
.
24
.

Fig
.
24
.
Lowering
the
left
side
auxiliaryrelay
panel
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-11

0013164

4
.
Disconnect
harness
connector
from
transmitter/receiv-
er
module
.
Unclip
module
from
panel
.
See
Fig
.
25
.

5
.
Installation
is
reverse
of
removal
.

0
A

0013035

Fig
.
25
.
Position
of
EWS
II
transmitter/receiver
module
(A)
on
left
side
auxiliaryrelay
panel
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

520-2



S
EATS

Fig
.
2
.



Frontseat
front
mounting
nut
(arrow)
.

FRONT
SEA
TS

0013166

5
.
On
2-door
cars
:
unhook
seat
belt
from
guide
on
seat

back
.

8
.
Remove
seatfrom
car
.

Fig
.
3
.



Seat
belt
mounting
bolt
(arrow)
.

0013216

9
.
Installation
is
reverse
of
removal
.
Keep
the
following
in

mind
:

6
.
Tilt
seat
back
to
access
and
unplug
electrical
harness



"
Use
wire
ties
orequivalent
means
to
keep
seat
har
connectors
.
Cut
or
untwist
wire
ties
as
necessary
.



ness
wiring
from
being
exposed
to
fraying
.
"
Reactivate
front
seat
belt
locks
.
7
.
On
4-door
cars
:
Unbolt
seat
belt
from
seat
frame
.
See



"
Start
all
seat
mounting
boits
.
Fig
.
3
.



"
Tighten
seat
mounting
fasteners
in
thís
sequence
:
in-
ner
front
;
outer
front
;
inner
rear,
outer
rear
.

Tightening
Torque

"
Front
seat
to
floor



........
.......
55
Nm
(41
ft-Ib)

520-
6
SEATS

4
.
Push
spring-loaded
lock
back
and
unclip
seat
back
.

See
Fig
.
9
.

Fig
.
9
.



Push
spring-loaded
clip
back
(arrow)
.

UU13117

5
.
Installation
is
reverse
of
removal
.
Make
sure
backrest

locks
at
top
seat
belt
connection
.

REA
R
SEA
TS

Rear
seat
backrestside
section,

removing
and
installing

(foid-downseat
back
modeis)

1.
Pull
front
of
cushion
up
and
out
of
clips
.

2
.
Fold
down
rear
seat
backrest
.

3
.
Lift
backrest
side
section
up
and
out
.
See
Fig
.
10
.

4
.
Installation
is
reverse
of
removal
.

0013175

Fig
.
10
.
Remove
backrest
sidesection
by
lifting
out
(A)
and
up
(B)
.

1#=am

540-
4
SUNROOF

3
.
Disconnect
harness
connector
from
motor
and
remove

motor
.

4
.
Installation
is
reverse
of
removal
.
Be
sure
the
motor
is
in
the
"closed"
position
before
installing
it
to
the
sunroof

carrier
.
See
Fig
.
8
.

SLIDE-TILT
SUNROOF

0011813

Fig
.
8
.



Sunroof
motor
in
"closed"
position
.
Hole
(arrow)
in
large
gear

aligns
with
shafts
on
both
gears
(to
mid-1994)
.

NOTE-

On
cars
manufacturedfrom
mid-1994,
the
sunroof
mo-

tor
gearassembly
is
encased
and
cannot
be
seen
.
Be-

fore
installing
the
motor
in
the
roof,
connect
electrical

harness
connector,
operate
switch
to
rear
until
motor

stops,
then
to
front
until
motor
stops
.
Then
install
motor

in
roof
.

Tightening
Torque

"
Sunroof
motor
to
motor
carrier
.
.
.
.
.
2
.8
Nm
(25
in-lb)

541-2



CONVERTIBLE
TOP

Fig
.
2
.



Manually
operated
frontlatch
.
Loosen
mounting
nuts
(A)
and
locknut
(B),
then
adjust
latch
height
with
hex-bolt
(C)
.
(Fully
automatic
front
latch
height
adjuster
is
similar
.)
Latch
tension

ís
adjusted
at
rod
ball-joint
end
(D)
.

Convertible
Top
Lid
Release
Mechanism

The
convertible
lid
release
handle
is
situated
in
the
trim

panel
behind
the
driver's
seat
.
To
remove
thehandle,
pull
its

plastic
insert
forward
and
remove
the
triminsert
.
The
handle
is

mounted
with
a
single
screw
.

Abowden
cable
is
routed
from
the
handle
to
the
left
lid
latch
.

Another
cable
is
routed
from
the
left
tothe
right
latch
inside
the

luggage
compartment
.
It
is
accessed
by
pulling
down
the
trim

lining
off
the
front
wall
of
the
compartment
.

Convertible
top
and
frame,
replacing

1
.
Open
convertible
top
partially
.
Open
convertible
top
lid
.



J
I~I~KX
Open
back
windows
.



_

v
2
.
Remove
fasteners
in
compartments
behind
door
posts

and
lift
out
complete
top
.
Count
number
of
shims
on

horizontal
mounting
bolts
.
See
Fig
.
3
.

3
.
Installation
is
reverse
of
removal
.
Be
sure
to
replaceU-
shaped
shims
on
horizontal
mounting
bolts
.
See
Fig
.
4
.

Fig
.
4
.



Horizontal
positioning
bolt(A)
and
U-shaped
adjusting
shims4
.
To
adjust
position
and
fit
oftop,
remove
or
add
U-



(B)for
convertible
top
.
One
of
two
main
mounting
nuts
(ar
shaped
shims
until
top
is
properly
aligned
.
Tighten
nuts



rows)
also
visible
.

and
screws
.

POWER
CONVERTIBLE
TOP

The
semi-automatic
top,
installed
in
1996
convertibles,

must
first
be
manually
released
from
the
visor
latch
plates
and
pushed
back
past
the
"tension
point,"
wheréupon,
the
auto-
matic
retracting
motor
and
linkage
take
over
and
pull
it
into
the
storage
compartment
behind
the
back
seat
.

POWER
CONVERTIBLE
TOP

Fig
.
3
.



Mounting
nuts
(A)
for
convertible
top
(two
oneach
side)
.
There
is
also
a
horizontal
bolt
with
spacers
oneach
side
(B)
.

0012754

The
fully
automatic
top,
standard
on
1997
and
later
convert-

ibles,
allows
complete
operation
of
the
top,
from
fully
open
to
fully
closed,withthe
push
of
atoggleswitch
on
the
console
.

The
top
switch
incorporates
a
"top
unlatched"
warning
LED
.

A
schematic
representation
of
the
fully
automatic
convert-
ible
top
is
shown
in
Fig
.
5
.

541-
6



CONVERTIBLE
TOP

3
.
Remove
headliner,
starting
from
front
and
working



7
.
Remove
fasteners
in
bottom
of
storage
compartments

backward
.
Note
arrangement
and
lacing
of
tensioning



behind
door
posts
and
lift
out
complete
top
.
Note
num

cable
so
it
can
be
reinstalled
in
its
original
configura-



ber
of
shims
on
horizontal
mounting
bolt
.
See
Fig
.
12
.

tion
.
See
Fig
.
10
.

0012748

Fig
.
10
.
Headliner
tensioning
cable
and
some
of
its
retaining
eyelets
(arrows)
.

4
.
Disconnect
electrical
harness
connector
from
S4
mi-

croswitch
in
middle
linkage
of
convertible
top
.

5
.
Disconnect
electric
motor
linkage
rods
in
convertible

top
storage
compartment
behind
left
rearseat
.
See
Fig
.

Vizib1

Fig
.
11
.
Convertible
top
linkage
rods(arrows)
in
compartment
behind
left
rear
seat
.

POWER
CONVERTIBLE
TOP

8
.
Installation
is
reverse
of
removal
.
Be
sure
to
replace
U-

shaped
shims
on
horizontal
mounting
bolts
.
See
Fig
.

13
.

0012754

Fig
.
13
.
Horizontalpositioning
bolt
(A)
and
U-shaped
adjusting
shims
(B)
for
convertible
top
.
One
of
two
main
mounting
nuts
(ar-
rows)
also
visible
.

6
.
Pull
electrical
harness
through
to
disengage
from
top
.



9
.
To
adjust
position
and
fit
oftop,
Rmove
or
add
U-
shaped
shims
until
top
is
properly
aligned
.
Tighten
nuts

and
screws
.

Convertible
top
drive
motor,
replacing



5
.
Working
in
convertible
top
storage
compartment
be-
hind
driver's
seat,
remove
convertible
top
linkage
rods
1
.
Open
convertible
top
partially,
stopping
when
convert-



from
top
of
motor
.
Refer
to
Fig
.
11
.
ible
top
lid
is
fully
upen
.
Remove
lid
.

2
.
Release
luggage
compartment
lock-out
by
pressing
on
microswitch
in
right
convertible
top
lid
latch
.
See
Fig
.

14
.

0012745

Fig
.
14
.
Rightside
convertible
top
lid
latch
.
Arrow
points
to
location
of
luggage
compartment
lock-out
microswitch
.

3
.
Open
luggage
compartment
.
Remove
trim
and
inner

lining
from
left
side
of
compartment
.

4
.
Disconnect
electrical
harness
connectors
at
top
motor
.

Release
emergency
release
cable
from
lever
.
Push
le-

ver
up
to
release
motor
.
See
Fig
.
15
.

uu12759

Fig
.
15
.
Convertible
top
motor
(A)
and
release
lever
(B)
in
luggage

compartment
.

CONVERTIBLE
TOP



541-
7

6
.
Remove
four
fastenersholding
motor
to
body
and
re-

move
motor
through
luggage
compartment
.
See
Fig
.

16
.

0012761

Fig
.
16
.
Convertible
top
motor
mountingscrews
(arrows)
.
Gasket
(A)
mustbe
renewed
when
motor
is
replaced
.

7
.
Installation
is
reverse
of
removal
.
Keep
the
following
in

mind
:

"
Replace
sealing
gasket
between
top
of
motor
and

body
.

"
Securemotormountingscrews
with
Locktite
®
270
or
equivalent
.

Tightening
Torque

"
Convertible
top
motor
to
body

mountingscrews
...
...
.
.
.........
10
Nm
(7
.5
ft-Ib)

Convertible
Top
Emergency
Operation

A
malfunction
in
the
electrical
system
or
another
fault
in
the

convertible
top
mechanism
can
cause
the
automatic
or
semi-
automatic
top
to
be
stuck
in
open,
shut,
or
intermediate
posi-

tion
.
The
following
general
procedures
are
suggested
in
order

to
close
the
top
in
an
emergency
situation
.
Resetting
proce-

dures
for
convertible
top
synchronization
after
emergency
clo-

sure
are
beyond
the
scope
of
this
manual
.

Main
Motor
.
To
release
thetop
linkage
from
the
motor,
lift

the
left
comer
of
the
rearseat
to
access
emergency
release

handle
.
See
Fig
.
17
.

POWER
CONVERTIBLE
TOP

611-2



WIPERS
AND
WASHERS

5
.
Slide
new
insert
through
wiperblade
guides
.
Lock
in-

sert
m
place
at
end
gudes
.

.,
\



-
-



--



,



1
Wiper
arms,
removing
and
installing

Fig
.
1
.



Windshield
wiper
biade
retaining
tab
.
Press
in
on
tab
(arrow)
to
release
bfade
from
arm
.

4
.
Installation
is
reverse
of
removal
.
Instan
wiperblade
to
wiper
arm
until
retaining
tab
can
be
heard
toclickinto
position
.

Wiper
biade
inserts,
replacing

1
.
Remove
wiper
blade
as
described
earlier
.

2
.
Unhook
end
of
wiper
blade
insert
fromwiper
arm

guides
.
See
Fig
.
2
.

0011784
Fig
.
2
.



Unhook
wiperbiade
insert
from
wiper
arm
guide
.
If
necessary,
guide
slightly
usingneed1e
nose
pliers
.

3
.
Pull
old
insert
fromwiper
arm
guides,
noting
installation
position
.

4
.
Remove
metal
support
strips
from
old
insert
and
instan
intoslots
in
new
insert,
noting
installation
direction
of
cutouts
in
support
strips
.

GENERAL

NOTE
-

The
notched
cutouts
in
the
retaining
strips
should
en-
gage
the
molded
notches
in
the
inserts
.

NOTE-

On
2-door
models
it
may
be
necessary
to
raise
the
hood
to
the
service
position
.
See
410
Fenders,
Engine
Hood
.

CAUTION-

"
Use
fender
cover
to
protect
windshield
.

"
Remove
windshield
wiper
fuse
to
prevent
acci-
dents
.

1.
With
engine
hood
in
closed
position,
remove
both
wiper

blades
.

2
.
Open
hood
.
Remove
cap
covering
wiper
arm
retaining

nutsby
inserting
anarrow
screwdriver
biade
in
slot
be-
low
capand
prying
upward
.

NOTE
-

Marking
position
of
wiper
arm
on
shaft
will
aid
installa-tion
.

3
.
Using
a13
mm
socket,
remove
wiper
arm
retaining
nut

andremove
wiper
arm
.
See
Fig
.
3
.

Fig
.
3
.



Wiper
arm
retaining
nut
.
(arrow)
.
,

NOTE
-

ft
may
benecessary
to
gently
rock
wiper
arm
back
and
forth
to
loosen
arm
from
shaft
.