low BMW 328i 1997 E36 Workshop Manual

5tud

center

Window
glass

surface

Fig
.
18
.
Rear
guide
rail
to
rear
guide
bracket
initial
adjustment
.
Top
should
be
setat
30
mm
(1
.2
in
.)
from
glass
to
studcenter
;
bottom
should
be
set
at
34
mm
(1
.3
in
.)
from
glass
to
stud
center
.

Preload
B

Coupe
:
8
mm

Convertible
:
3
mm

0013081

Fig
.
19
.
With
top
of
glassagainst
door
sea¡(top
arrow),
measure
pre-load
B
at
20
mm
(0
.75
in
.)
above
top
of
door
.

DOOR
WINDOWS



512-
9

0013153
Fig
.
20
.
Rear
guide
rail
lower
mounting
bolts
in
bottom
of
door
(ar-
rows)
.

5
.
To
set
insertion
depth
A
(Referto
Fig
.
17
.)
:

"
Lowerwindow
about
10
in
.
t
o
access
window
bracket
at
rear
guide
.
If
necessary,
temporarily
reconnect
bat-
tery
cable
.

"
Loosen
guide
rail
bracket
and/or
rear
guide
rail
mount-

ing
bolts
and
reposition
window
left
to
right
.
See
Fig
.

21
.
orFig
.
22
.

"
Fully
close
and
align
window
.
Check
that
glass
enters
window
sea¡
to
the
specification
listed
.
"
When
adjustment
is
correct,
tighten
loosened
fasten-
ers
.

0013079

Fig
.
21
.
Loosen
nuts
on
rear
guide
bracket
(arrows)
and
reposition
glass
fore/aft
.
Holes
in
bracket
areelongated
to
allow
for
small
amounts
of
adjustment
.

WINDOW
SERVICE,
2-DOOR
MODELS

512-
1
0



DOOR
WINDOWS

0013078

Fig
.
22
.
Move
window
fore/aftatrear
guide
rail
top
mounting
bolts
(ar-

rows)
.

Insertion
Depth

"
A
(See
Fig
.
17
.)
.
..........
.1-1
.5
mm
(0
.04-0
.6
in
.)

6
.
To
set
Insertion
depth
C
(Refer
to
Fig
.
17
.)
:

"
Lower
window
slightly
.
Loosen
stop
at
window
regula-

tor
motor
.
See
Fig
.
23
.

Fig
.
23
.
Window
regulator
stop
(arrow)
.

WINDOW
SERVICE,
2-DOOR
MODELS

0013075

"
Raise
window
.
Loosen
rear
boltat
regulator
support

arm
(5mm
Allen
wrench)
.
See
Fig
.
24
.
Align
window

parallelto
roof
line
by
moving
support
arm
up
or
clown
.

Tighten
arm
bolt
.

"
Lower
window
and
remove
rubber
plugs
at
bottom
of

door
.
If
necessary,temporarily
reconnect
battery
ca-

ble
.

"
Adjust
front
and
rear
limit
stops
so
that
window
retracts

into
window
seal
as
specified
.
See
Fig
.
25
.

"
Raise
window
to
check
adjustment
.

"
Push
regulator
stop
fully
forward
and
tighten
bolt
.

"
Closedoor
and
check
window
operation
.

0013077

Fig
.
24
.
Use
5mm
Afen
socket
to
loosen
mounting
boltat
support
bracket(arrow)
and
slide
bracket
up
or
clown
to
adjust
win-
dow
position
at
roof
line
.
(Allen
bolt
head
faces
outside
of
door
.)

CAUTION
-

"
Recheck
preload
gap
B
(step
4)
.
Excessive
pre-
load
could
cause
window
to
shatter
.

"
The
fully
closed
window
must
not
contact
the
rain
gutter
when
opening
the
door
(in
the
event
the
"close
with
door
shut"
feature
is
faulty
or
the
bat-tery
is
dead)
.

7
.
Usenew
mounting
bolts
when
reinstalling
the
side-im-
pact
airbag
to
the
door
(where
applicable)
.
Reset
SRS
warning
light
and
clear
SRS
fault
memory
using
special

test
equipment
.
See
721
Airbag
System
(SRS)
.

8
.
Replace
door
panel,
rubber
door
plugs
and
outside
doormolding
.

9
.
Re-initialize
window
regulator
motors
as
described
ear-
lier
.

0013080
Fig
.
25
.
Reach
through
doorbottom
to
adjust
window
limit
stops
.
Rear
stop
beingadjusted
.

Rear
vent
window
or
vent
latch,

replacing
(2-door
modeis)

1
.
Remove
C-pillar
(rear
roof
pillar)
trim
.
See
Fig
.
26
.

0013069

Fig
.
26
.
C-pillar
trim
shown
removed
.
Peel
off
window
sealing
trím
and
then
unclip
pillar
trim
piece
.
Unplug
interior
light
socket
(ar-
row)
.

2
.
Remove
window
latch
screws
atC-pillar
.
See
Fig
.
27
.

DOOR
WINDows



512-11

0013070
Fig
.
27
.
Rear
vent
latch
screws
on
C-pillar
andon
window
(arrows)
.

3
.
Remove
front
seat
belt
sliding
anchor
trim
at
B-pillar
(door
post),
andremove
anchor
nut
.
See
Fig
.
28
.

Fig
.
28
.
B-pillar
seat
belt
anchor
trim
(arrow)
.

5
.
Remove
seat
belt
sliding
anchor
.
See
Fig
.
29
.

úulzoiz

4
.
PA
off
sliding
anchor
adjustíng
knob
.
Partially
pull

away
door
edge
and
vent
window
trimstrips
and
re-
move
top
B-pillar
plastic
trim
.

6
.
While
supporting
window,
remove
its
B-pillar
mounting
fasteners
.
See
Fig
.
30
.

7
.
Installation
is
reverseof
removal
.
Keep
in
mind
the
fol-

lowing
:

"
Plastic
sealing
washers
mustbe
installed
between
glass
and
body
on
forward
glass
mounting
studs
.
"
Reinstall
sealing
washers
on
both
sides
of
glass
at
rear

latch
attachment
.

WINDOW
SERVICE,
2-DOOR
MODELS

GENERAL

This
repair
group
covers
interior
trim
removal
and
installa-
tion
procedures
.
Forremoval
and
installation
of
interior
switches,
including
interior
lighting
equipment,
see
612

Switches
and
Electrical
Accessories
.

Most
of
the
interior
trim
and
finish
paneis
are
clipped
or

screwed
into
place
.
Many
of
the
trim
retaining
clips
arede-

signed
to
be
used
only
once
.
When
removing
trim
that
is
held
in
place
with
clips,
it
is
a
good
idea
lo
have
spareson
hand
be-
fore
beginningthejob
.

CENTER
CONSOLE

The
front
section
center
console
houses
the
Multi-Informa-

tion
Display
(MID)
module,the
front
ashtray
and
cigarette

lighter
;
shifter
lever,
power
window
switches
and
the
hazard
warning
switch
.
The
rear
center
console
section
houses
the

ashtray(s)
and
covers
the
emergency
brakecable
ends
.

Center
console,
removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover

terminal
with
insulating
material
.

CA
UTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.

2
.
Remove
shifter
boot
or
selectorlever
cover
.
See250

Gearshift
t-inkage
.

3
.
Remove
rear
ashtray
retaining
screws
totake
out
ash-

tray
.
Remove
rear
console
retaining
screwunder
ash-

tray
.

513
Interior
Tri
m

INTERIORTRIM



513-1

GENERAL
..
.
.....
.
.
.
.
.
.
.
.
.
.
.
......
.
.
.
513-1



DASHBOARD
.....
.

.
.
.

.
.
.
.
.
.
.
.
.
.
...
.
:
.
.513-2

Glove
compartment,removing
and
installing
.
.513-2
CENTER
CONSOLE
.
.
.
.
.
.
.
.
.
.
.........
513-1



Lower
left
dash
panel,
Center
console,
removing
and
installing
.....
513-1



removing
and
installing
.
.
.
.
.
.
.
.
.
.
.....
.
.
513-2

Dashboard,removing
and
installing
.
.
.
.
...
.
.513-3

4
.
Remove
Multi-Information
Display
module
.
See620
In-
struments
.

5
.
Remove
hazardwarning
switch
and
power
window
switches
bypushing
up
and
out
from
below
.

6
.
Remove
lower
left
dashboard
panel
and
glove
compart-

ment
as
described
later
in
this
repair
group
.

7
.
Remove
retaining
screwunder
hazard
light
switch
.
Pull
rear
console
back
and
remove
retaining
nut
at
back
of
front
console
.
See
Fig
.
1
.

Fig
.1.



Console
retaining
screw
.

8
.
Take
out
rear
console
first,
then
front
console
.

0013154

CENTER
CONSOLE

513-2



INTERIOR
TRim

DASHBOARD

Dashboard
removal
is
a
complex
operation,
involving
dis-

connection
and
dismantling
of
a
number
of
electrical
and
dash

structural
components
.

The
BMW
E36
is
equipped
with
SRS
airbags
mounted
in

the
steering
wheel,
in
the
dashboard
(1994
and
later)
on
the

passenger
side,
and
in
the
front
doors(1997
and
later)
.
Air-

bags
units
are
pyrotechnic
devices
and
should
be
treated
with

extreme
caution
.
Improper
handling
of
the
airbags
could

cause
serious
injury
.

WARNING
-

"
The
BMW
Supplemental
Restraint
System
(SRS)
is
complex
and
special
precautions
must
be
ob-
served
when
servicing
.
Serious
injury
may
result
if
system
service
is
attempted
by
persons
unfa-
miliar
with
the
BMW
SRS
and
its
approved
ser-vice
procedures
.
BMW
specifies
that
all
inspection
and
service
shouldbe
performed
byan
authorized
BMW
dealer
.

"
Beforeperforming
any
work
involving
the
steering
wheel
or
interior
trim
in
the
vicinity
of
the
airbags,
disconnect
the
negative
()
battery
cable
.
See
721
Airbag
System
(SRS)
.

"
SRS
contains
aback-up
power
supply
within
the
SRS
control
module
.
A
10
minute
díscharge
peri-
od
should
be
allowed
after
the
battery
cable
has
been
disconnected
.

Glove
compartment,
removing
and
installing

1.
Open
glove
compartment
door
.

2
.
Remove
glove
compartment
mounting
screws
.
See
Fig
.
2
.

3
.
Pull
glove
compartment
out,
disconnecting
electrical

harness
connectors
as
necessary
.

4
.
Installation
is
reverse
of
removal
.

DASH80ARD

Fig
.
2
.



Glove
compartment
mounting
screws
(arrows)
.

Lower
left
dash
panel,

removing
and
installing

0013107

1
.
Remove
lower
dash
panel
retaining
screws
.
See
Fig
.
3
.

0013155

Fig
.
3
.



Lower
left
dash
panel
retaining
screws
(arrows)
.

2
.
Pull
lower
dash
panel
left
and
back
to
disengagefrom
driver's
footwell
retaining
clips
.

3
.
Installation
is
reverse
of
removal
.

Dashboard,
removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
vi¡¡
.

2
.
Remove
center
console
as
described
earlier
.

3
.
Remove
glove
compartment
as
described
earlier
.

4
.
Remove
lower
left
dash
trim
piece
as
described
above
.
Remove
lower
right
dash
trim
panel
.
See
Fig
.
4
.

Fig
.
4
.



Lower
right
dash
trim
piece
retaining
screw
(arrow)
.

WARNING
-

Store
the
removed
airbags
in
a
safe
place
.
Position
the
airbags
facing
up
.

8
.
Remove
instrument
cluster
.
See
620
Instruments
.

5
.
Remove
driver
and
passenger
airbags
.
See
721
Air-

bag
System
(SRS)
.

6
.
Remove
steering
wheel
.
See
320
Steering
and
Wheel
Alignment
.

INTERIOR
TRIM



513-
3

Fig
.
5
.



Driver
side
knee
bolster
mounting
bolts
(arrows)
.

9
.
Remove
headlight
switch
.
Remove
turn
signal
and
windshield
wiper/washer
stalk
switches
.
See612
Switches
and
Electrical
Accessories
.

10
.
Remove
A/C
control
head
and
module
.
See
640
Heat-ing
and
Air
Conditioning
.

11
.
Remove
radio
.
See650
Radio
.

12
.
Remove
A-pillar
(windshield
pillar)
trim
on
left
and
right
sides
.
See
Fig
.
6
.

UU13156
Fig
.
6
.



A-pillar
(windshield
pillar)
trim
removal
.
Right
side
shown,
left
7
.
Remove
driver
side
knee
bolster
.
See
Fig
.
5
.



is
similar
.

DASHBOARD

513-
4



INTERIOR
TRIM

13
.
Remove
reinforcement
bar
below
steering
column
and
remove
steering
column
shear
bolts
.
Lower
steering

only
slightly
and
support
steering
column
.
See
Fig
.
7
.

WARNING
-

Lower
steering
column
only
enough
to
facilitate
re-
moval
of
the
dashboard
.
The
steering
column
sup-
ports
and
swivel
spindles
canbe
damaged
if
the
column
is
lowered
too
much
.

14
.
Remove
glove
compartment
support
frame
.See
Fig
.
8
.

0012643

Fig
.
8
.



Glove
compartment
support
frame
bolts
(arrows)
.

DASHBOARD

0013157

Fig
.
9
.



Windshield
defroster
outlet
being
lifted
off
(arrow)
.
Fig
.
7
.



Reinforcementbar
bolts
(arrows)
.
Shear
(headless)
bolts
at

steering
column
will
have
to
be
drilled
out
and
replaceddur-

ing
reinstallation
.



16
.
Remove
mounting
bolts
on
left
and
right
ends
of
dash-

board
.
See
Fig
.
10
.

Fig
.
10
.
Dashboard
mounting
bolt
(arrows)
.
Left
side
shown,
right
is

similar
.
Some
models
may
have
may
have
two
bolts
oneach

side
.

17
.
Lift
instrument
panel
off
slowly,
making
sure
all
harness
15
.
Carefullypryout
defroster
outlets
(left
and
right
sides)



connectors
and
wiring
are
disconnected
.

a
t
base
of
windshield
.
Remove
screwbelow
each
out-

let
.
See
Fig
.
9
.



18
.
Installation
is
reverse
of
removal
.

515-2



CENTRAL
LOCKING
AND
ANTI-THEFT

0013117

Fig
.
1
.



4-door
cars
:
Remove
lower
retaining
boltat
base
of
window
rear
guide
rail
and
pivot
rail
out
of
door
.

Fig
.
3
.



Front
door
lock
mounting
screws
(arrows)
.

uu11686
0012685

Fig
.
4
.



Pry
out
locklinkage
(A)
from
plastic
retainer
.
Lift
door
lock
mechanism
slightly
to
Rmove
latching
pin
from
lock
gate
(B)
.
Door
lock
mechanism
shown
removed
from
door
.
0013073
Fig
.
2
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.



9
.
Installation
is
reverse
of
removal,
noting
the
following
:

DOOR
HANDLES
AND
LOCKS

"
Install
lock
mounting
bolts
with
Loctite
0
270
or
equiva-
lent
thread-locker
.
"
Reconnect
power
window
motor
harness
connector
.
"
Usenew
mounting
bolts
when
reinstalling
the
side-ím-
pact
airbag
to
the
door
(where
applicable)
.
"
Secure
wire
harnesses
with
wire
ties
.
"
Check
function
of
door
lock
and
window
mechanism

before
reinstalling
inner
door
panel
.

Tightening
Torques

"
Door
lock
to
door
......
.
..........
9
Nm
(80
in-lb)

"
Window
guide
to
door
........
.
...
10
Nm
(89
in-lb)

515-4



CENTRAL
LOCKING
AND
ANTI-THEFT

11
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-



4
.
Remove
screws
mounting
bottom
of
window
rear
track

lowing
:



to
door
.
See
Fig
.
9
.

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exteriortrim
piece
and
then
use
a
hooked
tool
to

pull
locking
plate
into
locked
position
.
Make
sure
door

handle
trim
contacts
body
evenly
before
locking
trim

in
place
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pactairbag
to
the
door(where
applicable)
.
Reset
SRS

warning
light
and
clear
SRS
fault
memory
using
spe-

cial
test
equipment
.
See
721
Airbag
System
(SRS)
.

"
Reconnect
al¡
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
and
reinitialize
windows
.
See
512
Door
Win-

dows
.

Tightening
Torque

"
Collar
nut
to
doorhandle
..........
10
Nm
(89
in-lb)

1.
Remove
rear
door
panel
and
vapor
barrier
as
described

in
411
Doors
.

2
.
Remove
window
from
rear
dooras
described
in
512

Door
Windows
.

3
.
Disconnect
andremove
inside
door
handle
.
See
Fig
.
8
.

0013073

Fig
.
8
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.

DOOR
HANDLES
AND
LOCKS

Fig
.
9
.



Rear
window
track
lower
fasteners
(arrows)
.

Reardoor
lock,
removing
and
installing



5
.
Remove
window
rear
track
top
screw
and
move
track

aside
.
See
Fig
.
10
.

Fig
.
10
.
Rear
window
track
top
screw
(arrow)
.

6
.
Remove
screw
from
lock
button
linkage
rod
retainer
.
Lift

rod
out
of
retaining
clip
.
See
Fig
.
11
.

7
.
Disconnect
door
lock
harnessconnector
.

8
.
Remove
door
lock
screws
.
See
Fig
.
12
.

0013085

9
.
Move
lock
upslightly
to
disengage
from
exterior
handle

linkage
.
Remove
lock
from
inside
door
.

0011688

Fig
.
11
.
Rear
door
lockbutton
linkage
rod
retainer
(A),
rod
retaining
clip
(B),
and
harness
connector
(C)
.

Fig
.
12
.
Rear
door
lock
mounting
screws
(arrows)
.

0011687

10
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:

"
Insta¡¡
lock
mounting
boits
with
Loctite
©
270
or
equiva-

lentthread-locker
.

"
Reconnect
power
window
motorharness
connector

before
installing
door
panel
.

"
Secure
wire
harnesses
with
wire
ties
.

"
Adjust
window
as
described
in
512
Door
Windows
.

Tightening
Torque

"
Door
lock
to
door
.
...
.
..
..........
9
Nm
(80
in-lb)

CENTRAL
LOCKING
AND
ANTI-THEFT



515-5

Rear
door
handie,
removing
and
installing

1
.
Remove
rear
door
panel
and
vapor
barrier
as
described
in
411
Doors
.

2
.
Remove
window
from
rear
door
as
described
in
512

Door
Windows
.

3
.
Remove
door
lock
as
described
earlier
.

4
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exterior
trim
locking
plate
into
released
position
.
See
Fig
.
13
.
Remove
doorhan-
dle
exterior
trim
piece
.

u
.]lbbl

Fig
.
13
.
Insert
screwdriver
into
access
hole
and
push
locking
plate
forward
(arrow)torelease
exterior
handle
trim
.

5
.
Remove
door
handle
mountingscrews
while
support-

ing
handle
.
See
Fig
.
14
.

Fig
.
14
.
Reardoor
handle
mounting
screws
(arrows)
.

0011684

DOOR
HANDLES
AND
LOCKS