wiring harness diagram BMW 328i 1998 E36 Workshop Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1998, Model line: 328i, Model: BMW 328i 1998 E36Pages: 759
Page 128 of 759
120-
4
IGNITION
SYSTEM
2
.
Check
for
battery
voltage
o
cofs
.
If
voltage
is
not
Table
b
.
Ignition
Coil
Resistance
present,
check
wire
between
terminal
15
and
ignition
(M42
Engine)
switch
.
See
Electrical
Wiring
Diagrams
.
"
On
M42
engine,
connect
digital
multimeter
between
ter-
minal
15(+)
in
each
harness
connector
and
ground
.
See
Fig
.
4
.
"
On
M44
engine,
connect
voltmeter
between
terminal
2
(15+)
in
connector
and
ground
.
Turn
ignition
on
and
check
for
voltage
.
See
Fig
.
5
.
3
.
Turn
ignition
off
.
0
4a15
Fig
.
4
.
Ignition
coil
harness
connector
terminal
identification
for
M42
engine
.
Fig
.
5
.
Ignition
coil
harness
connector
terminal
identification
for
M44
engine
.
CAUTION-
The
wiring
to
the
coil(via
the
ignition
switch
15+)
is
not
fuse
protected
.
Use
care
when
testing
thiscircuit
.
4
.
Use
a
digital
multimeter
totest
coil
primary
resistance
.
"
On
M42
engine,
use
Table
b
asa
guide
to
check
coil
resistance
.
Make
checks
at
each
harness
connector
.
"
On
M44
engine,
use
Table,c
as
a
guide
to
check
coil
primary
resistance
.
5
.
Inspect
coil
housing
for
hairline
cracks
or
leaking
cast-
ing
material
.
See
Fig
.
7
.
A
leaky
ignition
coil
may
indi-
11502
cate
a
faulty
ECM
(engine
control
module)
.
Check
the
ECM
before
installing
a
new
coil
.
Fig
.
6
.
Ignition
coil
harnessconnector
terminal
identification
for
6-
cylinder
engine
.
IGNITION
SYSTEM
SERVICE
11502
Terminals
Resistance
(refer
to
Fig
.
4
.)
Coil
primary
1
(-)
and
15
(+)
10
.4-0
.8
ohms
Coil
secondary
N
.A
.
N
.A
.
Table
c
.
Ignition
Coil
Resistance
(M44
Engine)
Terminais
Resistance
(referto
Fig
.
5
.)
Coil
#1
primary
1
(-)
and
2
(+)
0
.4-0
.8
ohms
Coil
#2
primary
6
(-)
and2
(+)
0
.4-0
.8
ohms
Coil
#3
primary
7
(-)
and
2
(+)
0
.4-0
.8
ohms
Coil
#4
primary
5
(-)
and2
(+)
0
.4-0
.8
ohms
Coil
secondary
N
.A
.
N
.A
.
NOTE-
If
a
single
coilís
faulty
on
M44
engines,
the
complete
coil
pack
will
have
to
be
replaced
.
Ignition
coil,
testing
and
replacing
(6-cylinder
engine)
CAUTION-
Use
a
digital
multimeter
for
the
following
tests
.
1.
Remove
plastic
enginecovers
from
top
of
engine
by
prying
off
nut
covers
and
removingcover
mounting
nuts
.
See
113
Cylinder
HeadRemoval
and
Installa-
tion
.
2
.
Disconnect
harnessconnectorfromcof
.
Connect
mul-
timeter
between
terminal
15
(+)
in
connector
and
ground
.
See
Fig
.
6
.
3
.
Turn
ignition
on
and
check
for
batteryvoltage
.
"
If
batteryvoltage
is
not
present,
check
wire
between
terminal
15
and
ignition
switch
.
See
Electrical
Wiring
Diagrams
.
"mozo
Page 155 of 759
Oxygen
Sensor
FUEL
DELIVERY
TESTS
FUEL
INJECTION
130-
9
"
Voltage
at
¡dle
..
.
..
..
....
0
.2
to
0
.8
VDC,
fluctuating
Checking
fuel
delivery
is
afundamental
part
of
trouble-
shooting
and
diagnosing
the
engine
management
system
.
Fuel
pressure
directly
influences
fuel
delivery
.
An
accurate
NOTE-
fuel
pressure
gauge
will
be
needed
to
make
the
tests
.
To
check
sensorresponse
to
lean
and
rich
mixtures,
createenairleak,
orpull
vacuumhoseofffue¡
pressure
There
are
three
significant
fuel
delivery
values
to
be
mea-
regulator
to
increase
fuel
pressure
.
sured
:
3
.
Separate
sensorharness
connector
from
sensor
.
Check
for
battery
voltage
between
terminals
3
and
4
(green
wire
and
brown
wire)
in
main
wiring
harness
side
of
con-
nector
with
engine
running
.
If
voltage
is
not
present,
check
oxygen
sensor
heater
relay
.
See610
Electrical
Component
Locations
.
4
.
Check
heater
element
resistance
between
terminals
3
and
4
in
sensor
side
of
connector
.
If
element
is
electri-
cally
open
(no
continuity),
replace
sensor
.
NOTE-
The
oxygen
sensor
heater
relay
is
mounted
in
the
main
power
distributfon
box
in
the
left
rear
of
the
engine
com-
partment
.
Refer
to
Fig
.
6
.
The
heater
relay
is
energized
wíth
positive
(+)
battery
voltage
from
the
main
relayanda
switched
ground
from
the
ECM
.
See
Electrical
Wir-
ing
Diagrams
.
"
Oxygen
sensor
to
exhaust
pipe
...
..
55
Nm
(41
ft-Ib)
"
System
pressure-created
by
the
fuel
pump
and
main-
tained
by
the
pressure
regulator
.
"
Fuel
delivery
volume-created
by
the
fuel
pump
and
af-
fected
by
restrictions,
suchasclogged
fuel
filter
.
"
Residual
pressure-the
pressure
maintained
in
the
closed
system
after
the
engine
and
fuel
pump
are
shut
off
.
Procedures
for
measuring
the
first
two
quantities
arede-
scribed
in
160
Fuel
Tank
and
Fuel
Pump
.
Residual
fuel
pres-
sure
is
checked
using
the
procedure
detailed
later
in
this
group
.
Operating
fuel
pump
fortests
To
operate
the
fuel
pump
for
testing
purposes
without
hav-
íng
to
runthe
engine,
the
fuel
pump
relay
can
be
bypassed
to
power
the
pump
directly
.
Fuel
pump
relay
location
is
shown
in
Fig
.
6
.
5
.
¡f
oxygen
sensor
doesn't
produce
a
fluctuating
voltage
To
runthe
fuel
pump,
remove
the
fuel
pump
relay
and
con-
and
preheater
circuit
is
OK,
replace
sensor
.
nect
the
socket
for
relayterminal
30
to
the
socket
for
relay
ter-
mina¡
87
with
a
fused
jumper
wire
.
After
completing
the
tests,
NOTE-
remove
the
jumper
wire
.
If
not
already
applied,
coat
the
oxygen
sensor
threads
with
an
anti-seize
compound
before
installation
.
Do
not
CAUTION-
getthe
compound
on
the
sensor
tip
.
"
Relay
locations
may
vary
.
Use
care
when
identi-
fying
relays
and
making
electrical
checks
at
the
fuselrelay
panel
.
See
610
Electrical
Compo
Tightening
Torque
nent
Locations
for
additional
relay
information
.
"
The
fuel
pump
relay
has
a
1
.5
mm2
red
wire
at
ter-
minal
30
in
the
relay
socket
.
Terminal
87
has
a
1
.5
mm
2
greenlviolet
wire
.
See
Electrical
Wiring
Di-
agrams
for
additional
wiring
information
.
NOTE-
Thejumper
wire
should
be
1.5
mm2
(14
ga
.)
and
in-
clude
an
in-line
tuse
holder
with
a15
amp
tuse
.
To
avoid
fuselrelay
panel
damage
from
repeated
connect-
ing
and
disconnecting,
also
include
a
toggle
switch
.
A
heavy-duty
jumper,
BMW
tool
no
.
61
3
050,
is
also
available
from
an
authorized
BMW
dealer
.
FUEL
DELIVERYTESTS
Page 166 of 759
130-20
FUEL
INJECTION
Fig
.
29
.
Throttleposition
sensor
terminal
identification
on
M50
engine
.
Tableg
.
Throttle
Position
Sensor
Tests
(DME3
.113
.3
.1)
Test
conditions
I
Terminals
I
Testvalue
Harness
connector
13
andground
15
VDC
(approx
.)
disconnected,
igni-
in
harness
tion
on
connector
Harness
connector
1
and3
at
sen-
14
k
ohms
(approx
.)
disconnected,
igni-
sor
terminals
tion
off
Throttle
plate
rotat-
1
and
2
at
sen-
Variable
from
1
-
4ked
from
¡dieto
full
sor
terminals
ohms
(approx
.)
with-
throttle
position
out
interruption
¡die
Speed
Control
Valve
Coil
Resistance
Values
"
M50/S50US
engine
NOTE-
Terminals
1
and
2
..
.
................
20
t
5
ohms
On
cars
with
tractioncontrol,
do
not
confuse
the
throttle
Terminals
2
and
3
...................
20
t5
ohms
position
sensor
on
the
main
throttle
body
with
the
throt-
Terminals
1
and
3
..
.
..
:
............
.40
t
5
ohms
tle
positionswitch
on
the
secondary
throttle
body,
where
applicable
.
¡die
speed
control
valve,
testing
¡die
speed
is
maintained
by
the
ECM
through
the
¡die
speed
control
valve
.
The
¡die
controlfunction
compensates
for
engine
load
and
engine
operating
conditions
.
¡die
speed
is
adaptive
through
the
ECM
and
no
¡die
speed
adjustments
can
be
made
.
NOTE-
Before
testing
the
valve,
confirm
that
the
throttle
position
The
idle
speed
controlvalve
receives
positive
(+)
bat-
sensor
is
working
correctly
.
tery
voltage
from
the
main
relay
.
BOSCH
DME
M3
.
1
AND
M3
.3
.1
COMPONENT
TESTS
AND
REPAIRS
NOTE-
"
The
tests
given
below
are
electrical
checks
only
.
They
do
not
check
the
mechanical
operation
of
the
valve
.
If
the
valve
is
suspected
of
causing
poor
idie,
substitut-
ing
a
known
good
valve
is
the
best
way
to
check
for
a
mechanical
fault
.
1
.
With
engine
running,
check
that
¡die
speed
control
valve
is
buzzing
.
2
.
Turn
on
A/C
or
shift
car
finto
drive
.
¡die
should
remain
steady
orincrease
slightly
.
3
.
If
valve
is
not
buzzing,or
if
¡die
decreases
in
step
2,
stop
engine
and
disconnect
harness
connector
from
valve
.
Check
resistance
of
valve
across
its
terminals
.
See
Fig
.
30
.
Test
values
are
listed
below
.
NOTE
-
If
you
suspect
an
intermittent
fault,
lightly
tapthe
valve
while
testing
resistance
.
11250
Fig
.
30
.
¡die
speed
control
valve
terminal
identification
.
4
.
With
valve
harnessconnector
disconnected,
check
for
battery
voltage
at
red/white
wire
in
connector
with
igni-
tion
tumed
on
.
"
If
there
is
no
voltage,
check
wiring
between
connec-
tor
and
main
relayterminal
87
.
See
Electrical
Wiring
Diagrams
.
5
.
If
voltage
is
presentas
described
above,
check
wiring
between
ECM
and
valve
.
If
no
wiring
faults
are
found,
check
ECM
signal
to
valve
.
Page 173 of 759
0013ZIM
Fig
.
42
.
Engine
control
module
(ECM)
located
in
compartment
in
right-rearof
engine
compartment
(arrow)
.
NOTE-
Replacement
ECMs
must
be
coded
with
application
in-
formation
(Le
.
engine
code,
transmission
type,
etc
.)
pri-
or
to
installation
.
Consult
an
authorized
BMW
dealer
before
replacing
the
ECM
.
ECM
pin
assignments
are
given
in
Tables
h
through
Table
I.
This
information
can
be
helpful
when
diagnosing
faultsto
or
from
the
ECM
.
If
al¡
inputs
and
wiring
are
OK
butoperational
problems
still
exist,
the
ECM
itself
may
be
faulty
.
Fig
.
43
.
ECM
pin
numbers
as
seen
from
back
of
ECM
connector
.
FUEL
INJECTION
130-
2
7
Generally,
absence
of
voltage
or
continuity
means
there
is
a
wiring
or
connector
problem
.
Test
results
with
incorrect
values
do
notnecessarily
mean
that
a
component
is
faulty
:
Check
for
loose,
broken
or
corroded
connections
and
wiring
before
re-
placing
components
.
If
the
results
are
still
incorrect,
test
the
component
itself
.
For
engine
management
system
electrical
schematics,
see
Electrical
Wiring
Diagrams
.
CAUTION-
Always
waitat
least
40
seconds
after
tuniing
off
the
ignition
before
removing
the
connector
from
the
engine
control
module
(ECM)
.
If
the
connec-
tor
is
removed
before
this
time,
residual
power
in
the
system
relay
may
damage
the
ECM
.
"
Always
connector
disconnect
the
control
module
connector
and
meter
probes
with
the
ignitionoff
.
When
making
checks
at
the
ECM
itself,
a
breakout
box
should
be
used
to
allow
tests
to
be
made
with
the
connector
attached
to
the
ECM
.
This
also
prevents
damage
tothe
small
termínals
in
the
connector
.
As
an
alternative,
theharness
con-
nector
housing
can
be
separated
so
that
electrical
checks
can
be
made
from
the
back
of
the
connector
.
ECM
pin
numbering
is
shown
in
Fig
.
43
.
NOTE
-
On
cars
with
tractioncontrol,
do
not
confuse
the
throttle
position
sensor
on
the
main
throttle
body
with
the
throt-
tle
position
switch
on
the
secondary
throttle
body
.
27
Lb
2L4
LJ
22
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®®®®®®®®®®®®®®®IZA®®®®®®®®®®®®®®®®®
1
>I-
0013211
ECM
PIN
ASSIGNMENTS
Page 191 of 759
Fig
.
9
.
Fuel
pump
relay
terminal
identification
.
Fuel
Pump
Electrical
Tests
Troubleshooting
of
any
fuel
pump
fault
should
begin
with
checking
the
fuel
pump
fuse
and
the
fuel
pump
relay
.
The
DME
main
relay
should
also
be
checked
.
NOTE-
Special
tools
are
requíred
for
some
of
the
tests
de-
scribed
here
.
Fuel
pump
electrical
circuit,
testing
The
fuel
pump
electrical
circuit
diagram
is
shown
in
Fig
.
10
.
3
.
If
fuel
pump
does
not
run,
disconnect
black
harness
connector
from
tank
sender
unit
.
With
jumper
wire
con-
nectedas
described
in
step
2
above,
check
for
positive
(+)
batteryvoltage
at
harness
connector
terminals
.
See
Fig
.
11
.
FUEL
TANK
AND
FUEL
PUMP
160-
7
From
Main
Relay
(+15
power
with
key
in
run
From
B+juretion
point
orstartposition)
(batteryvoRageatalltirnes)
'
.5
RD/Nrr
1
.5
RD
1
.5
GNNI
From
Engine
2
.5
GNNI
Control
Module
15
2
.5
GNNI
Ground
(below
center
console)
Fig
.
10
.
Fuel
pump
electrical
circuit
.
30
-~
Relay
Fuel
Pump
8~T
I
1
s
ám
61
Front
Power
I
a
1
Distribution
Box
I_
16
WIRING
COLOR
CODE
BK
-
BLACK
BR
-
BROWN
Fuel
Pump
RD
-
RED
(in-tank)
M
YL
YELLOWGN
-
GREENBU
-
BLUE
1
VI
-
VIOLET
GY
-
GREY
WT
-
WHITE
PK
-
PINK
0011946
4
.
If
voltage
and
groundare
present,
fuel
pump
is
proba-
bly
faulty
.
If
there
is
no
voltage,
check
wiring
From
fuel
pump
Reay
and
make
sure
Reay
is
functioning
correctly
.
CAUTION-
Fuseandrelaylocationsmayvary
.
Usecara
when
Fuel
pump
power
consumption,
testing
troubleshooting
the
electrical
system
at
the
fuselrelay
panel
.
To
resolve
problems
in
identify-
NOTE-
ing
a
relay,
see
en
authorízed
BMW
dealer
.
"
To
achieveaccurate
testresults,
fhe
battery
voltage
at
the
connector
should
be
approximately
13
volts
.
1.
Remove
rearseat
cushion,
pull
right
side
insulation
mat
Charge
the
battery
asnecessary
.
back
to
expose
fuel
tank
accesscover
.
Remove
cover
.
q
higher
than
normal
power
consumption
usually
fin-
to
expose
wiring
connections
.
dicates
a
worn
fuel
pump,
which
may
cause
intermit-
tentfuel
starvation
due
lo
pump
overheating
and
2
.
Remove
fuel
pump
relay
and
opérate
fuel
pump
as
de-
seizure
.
The
only
remedy
is
pump
replacement
.
Be
scribed
under
Operating
fuel
pump
for
tests
earlier
.
sure
to
check
that
thereturn
fine
and
the
pump
pickup
Pump
should
run
.
Disconnect
jumper
wire
when
fin-
are
not
obstructed
before
replacing
the
pump
.
ished
.
1
.
Remove
rear
seat
cushion,
pull
right
side
insulation
mal
back
to
expose
fuel
tank
accesscover
.
Remove
cover
to
expose
wiring
connections
.
2
.
Disconnect
(black)
harness
connector
from
fuel
pump
.
3
.
Connect
an
ammeter
and
an
insulated
jumper
wire
be-
tween
terminals
in
connector
and
corresponding
pump
terminals
.
See
Fig
.
12
.
FUEL
PUMP
Page 349 of 759
515
Central
Locking
and
Anti-Theft
GENERAL
.....
.
.
.
.
.
.
.
..:
.
.
.
......
.
.
.
.
515-1
Luggage
compartment
locking
actuator,
removing
and
installing
.
.
.
.
.
...........
.
515-6
DOOR
HANDLES
AND
LOCKS
.........
515-1
LOCKING
SYSTEM
AND
Front
door
lock,
removing
and
installing
....
.515-1
ELECTRONIC
IMMOBILIZATION
......
.515-7
Front
door
handle,
removing
and
installing
...
515-3
Rear
door
lock,
removing
and
installing
.....
515-4
Central
Locking
System(ZVM)
.
.
.
.
.......
.
515-7
Rear
door
handle,
removing
and
installing
...
515-5
Central
Body
Electronics
(ZKE
IV)
.
.
.......
.515-8
Electronic
Immobilization
System
(EWS)
.
.
.
.
.515-8
Door
striker,
rep
lacing
.
.
.
.
.
.
.
.
.
..........
515-6
EWS
II
control
module,
re
lacin
515-10
LOCKING
ACTUATORS
.
.
.
.
.
.
..........
515-6
Ring
antenna,
replacing
.
.
.
.
.
.
.
.
.
.
...
.
.
.
.
515-10
Door
Locking
Actuator
.
.
.
.
.
.
.
.
..........
515-6
EWS
II
transmitter/receiver
module,
replacing
...........
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
515-11
GENERAL
This
section
covers
repair
information
for
the
central
locking
and
the
anti-theft
systems
.
Keep
in
mind
that
E36
cars
are
CA
UTION-
equipped
with
sophisticated
and
self-diagnostic
electrical
sys-
Prior
to
disconnecting
the
battery,
read
the
battery
tems
.
When
experiencing
malfunctions
relatinglo
the
central
disconnection
cautions
given
at
the
front
of
this
locking
or
the
anti-theft
system,
it
is
recommended
that
the
manual
onpage
vi¡¡
.
systembe
diagnosed
using
the
BMW
service
tester
(DIS)
.
This
advanced
diagnostic
tool
can
usually
pinpoint
electrical
NOTE-
faults
quickly
and
safely
.
Consult
an
authorized
BMW
dealer
.
In
some
models
covered
inthis
manual,
it
is
not
essen-
tial
to
remove
the
side-impact
airbag
to
access
intemal
NOTE-
door
components
.
However,
the
procedure
is
recom-
Additional
general
electrical
information
can
be
found
mended
for
safely
reasons
.
i
n
610
Electrical
Component
Locations
and
Electri-
cal
Wiring
Diagrams
.
4
.
Disconnect
harnessconnector
from
window
motor
to
DOOR
HANDLES
AND
LOCKS
Front
door
lock,
removing
and
installing
1
.
Remove
front
door
panel
and
vapor
barrier
asde-
scribed
in
411
Doors
.
WARNING
-
Some
1997
and
all
1998
cars
are
fitted
with
side-im-
pact
airbags
in
the
front
doors
.
When
servicing
the
door
locks
on
cars
with
front
side-impact
airbags,
al-
ways
disconnect
the
negative
(-)
battery
terminal
.
See721
Airbag
System
(SRS)
forcautions
andpro-
cedures
relating
to
the
airbag
system
.
2
.
Raise
door
window
completely
CENTRAL
LOCKING
AND
ANTI-THEFT
515-1
3
.
On
cars
with
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery,
then
remove
airbag
module
.
prevent
accidental
operation
.
5
.
On
4-door
cars
:
Peel
back
rubber
window
guide
from
reas
guide
rail
:
Remove
guide
rail
mounting
boltat
bot-
tom
.
Unclip
any
wiring
from
guide
rail
and
pull
guide
rail
downward
and
remove
from
door
.
See
Fig
.
1
.
NOTE
-
The
top
of
the
guide
rail
is
"hooked"
to
the
doorsheet
metal
.
6
.
Remove
inside
door
handle
retaining
screw
.
Discon-
nect
inside
handle
from
linkage
and
remove
.
See
Fig
.
2
.
7
.
Cut
wire
ties
and
remove
door
lock
electrical
harness
con-
nector
.
Remove
door
lock
mounting
screws
.
See
Fig
.
3
.
8
.
Working
inside
door,
disconnect
outside
door
handle
and
lockcylinder
linkage
from
door
lock
.
Remove
lock
from
inside
door
.
See
Fig
.
4
.
DOOR
HANDLES
AND
LOCKS
Page 381 of 759
600
Electrical
System-General
GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1
Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1
Ming,
Fuses
and
Relays
............
.
.
.
.
600-1
Electrical
System
Safety
Precautions
...
.
.
.
.
600-1
Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2
WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2
Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2
ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3
Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4
GENERAL
Electrical
System
Safety
Precautions
A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.
Voltage
and
Polarity
The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the
negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-
nections
throughout
the
car
connect
the
wiring
harness
to
chassis
ground
.
These
circuits
are
completedby
the
battery
cable
or
ground
strap
between
the
body
and
the
battery
nega-
tive
(-)
terminal
.
Wiring,
Fuses
and
Relays
Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-
nents
of
the
electrical
system
with
keyed,
push-on
connectors
that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery
cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-
cuitidentification
.
With
theexception
of
the
battery
charging
system,
most
electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear
comer
of
the
engine
compartment
.
Fuses
are
color
coded
to
indicate
current
capacities
.
The
relays
and
control
units/modules
are
mounted
in
vari-
ous
places
throughout
the
vehicle
.
See610
Electrical
Com-
ponent
Locations
.
ELECTRICAL
SYSTEM-GENERAL
600-1
Voltage,
measuring
.
.
.
................
.
.
600-4
Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4
Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5
Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6
Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6
TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.
WARNING
-
"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.
"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.
"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.
"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.
GENERAL
Page 382 of 759
600-2
ELECTRICAL
SYSTEM-GENERAL
CAUTION
-
"
Always
turn
off
the
engine
and
disconnect
the
negative
()
cable
from
the
batterybefore
remov-
ing
any
electrical
components
.
Disconnecting
the
battery
may
erase
fault
code(s)
stored
in
control
module
memory
.
Check
for
fault
codes
using
spe-
cial
BMW
diagnostic
equipment
.
"
Prior
to
disconnecting
the
battery,
read
the
bat-
tery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
"
Connect
and
disconnect
ignition
system
wires,
multiple
connectors,
and
ignition
test
equipment
leads
only
while
the
ignition
is
off
.
"
Do
not
disconnect
the
battery
with
engine
run-
ning
.
"
Do
not
quick-charge
the
battery
(for
boost
start-
ing)
for
longer
than
one
minute,
and
do
not
ex-
ceed
16
.5
volts
at
the
battery
with
the
boosting
cables
attached
.
Wait
at
feast
one
minute
before
boosting
the
battery
a
second
time
.
"
Do
not
usea
test
famp
that
has
a
normal
incan-
descent
bulb
to
test
circuits
contafning
electronic
components
.
The
high
electrical
consumptionof
these
test
lamps
may
damage
the
components
.
"
Do
not
use
an
analog
meter
.
Use
onfy
a
digital
multimeter
.
"
Many
of
the
solid-state
modules
are
static
sensi-
tive
.
Static
discharge
will
permanently
damage
them
.
Always
handle
the
modules
using
proper
static
prevention
equipment
and
techniques
.
"
To
avoid
damaging
harness
connectors
or
relay
panel
sockets,
use
jumper
wires
with
flat-blade
connectors
that
are
the
same
size
as
the
connec-
tor
or
relay
terminals
.
"
Always
switch
a
digital
multimeter
to
the
appropri-
ate
function
and
range
before
making
test
con-
nections
.
"
Do
not
tryto
start
the
engine
of
a
carwhich
has
been
heated
above176°F
(80°C),
(for
example,
in
a
paint
dryingbooth)
.
Allow
it
to
cool
to
normal
temperature
.
"
Disconnect
the
battery
before
dolng
any
electric
welding
on
the
car
.
"
Do
not
wash
the
engine
while
it
is
runnfng,
or
any-
time
the
ignition
is
switched
on
.
WIRING
DIAGRAMS
Electrical
Test
Equipment
Many
of
the
electrical
tests
described
in
this
manual
call
for
measuring
voltage,
currentorresistanceusing
a
digital
multi-
meter
(DMM)
.
Digital
meters
are
preferred
for
precise
mea-
surements
and
for
electronics
work
because
they
are
generally
more
accuratethan
analog
meters
.
The
numerical
display
is
alsoless
likely
to
be
misread,
since
there
is
no
nee-
dle
position
to
be
misinterpreted
by
reading
at
an
angle
.
An
LED
test
light
is
a
safe,
inexpensive
tool
that
can
be
used
to
perform
many
simple
electrical
tests
that
would
otherwise
require
a
digital
multimeter
.
The
LED
indicates
when
voltage
is
present
between
anytwo
test-points
in
a
circuit
.
CA
UTION-
"
Choose
test
equipment
carefully
.
Use
a
digital
multimeter
with
at
leadt
10
megaohm
input
im-
pedance,or
an
LED
test
light
.
An
analog
meter
(swing-need1e)
ora
test
light
with
a
normal
incan-
descent
bulb
may
draw
enough
current
to
dam-
age
sensitive
electronic
components
.
"
An
ohmmeter
must
not
beused
to
measure
resis-
tance
on
solidstate
components
suchas
controlunits
or
time
delay
relays
.
"
Always
disconnect
the
battery
before
making
re-
sístance
(ohm)
measurements
on
the
circuit
.
WIRING
DIAGRAMS
The
wiring
diagrams
shown
in
Electrical
Wiring
Diagrams
have
been
specially
designed
to
enable
quick
and
efficientdi-
agnosis
and
troubleshooting
of
electrical
malfunctions
.
Wiring
Codes
and
Abbreviations
A
lot
of
information
is
included
in
each
wiring
diagram
if
you
know
how
to
read
them
.
Wire
colors
in
the
diagrams
are
ab-
breviated
.
Combined
color
codes
indicate
a
multi-colored
wire
.
For
example
the
code
BLU/RED
indicates
a
Blue
wire
with
a
Red
stripe
.
Many
electrical
components,
connectors,
fuses,
and
ground
locations
are
identified
using
a
unique
number
.
Each
of
there
numbers
corresponds
to
a
particular
part
in
the
circuit
commonly
found
in
Electrical
Wiring
Diagrams
.
Page 383 of 759
NOTE
-
Sometimes
the
color
of
en
installed
wire
may
be
differ-
ent
than
the
one
on
the
wiring
diagram
.
Don't
be
con-
cerned
.
Just
be
sure
lo
confirm
that
the
wire
connects
lo
the
proper
terminals
.
Wire
color
codes
"
BLU
.........
.
..
..
...
.
.................
Blue
"
BRN
....:....
.
..
..
...
..
...............
Brown
"
YEL
.........
.
..
..
...................
.Yellow
"
GRN
.........
.
..
..
...
.
................
creen
"
G
RY
.......
.
.
.
..
..
.....................
G
ray
"
ORG
.........
.
..
..
...
.
..............
.Orange
"
RED
......
...
.
.
..
.....................
.Red
"
BLK
.........
.
..
..
...
.
................
Black
"
VIO
..........
.
..
...
..
..
.......
.
.......
Violet
"
WHT
.........
.
.
....
.
...
:..............
White
Table
a
.
Terminal
and
Circuit
Numbers
Number
1
Circuít
description
1
j
Low
voltage
switched
terminal
of
coi¡
4
1
High
voltage
center
termina¡
of
coi¡
+x
Originates
atignition
switch
.
Supplies
powerwhen
the
ignition
switch
is
in
the
PARK,
RUN,
or
START
position
15
Originates
atignition
switch
.
Supplies
powerwhen
ignition
switch
is
in
RUN
or
START
position
30
Battery
positive
(+)
voltage
.
Supplies
power
whenever
battery
is
connected
.
(Not
dependent
on
ignition
switch
position,
unfused)
31
1
Ground,
battery
negative
(-)
terminal
50
Supplies
power
from
battery
to
starter
solenoid
when
ignition
switch
isin
START
position
only
+54
Originates
atignition
switch
.
Supplies
power
when
ignition
switch
isin
the
RUN
position
only
85
1
Ground
side
(-)
ofrelay
coil
86
1
Power-in
side
(+)
ofrelay
coil
87
1
Relay
actuatedcontact
D
Alternator
warning
light
and
field
energizing
circuit
ELECTRICAL
SYSTEM-GENERAL
600-
3
Additional
abbreviations
shown
in
the
wiring
diagrams
are
given
below
.
Abbreviations
"
ABS
........
.
...
.
...
.
..........
antilock
brakes
"
A/C
........
.
...
..
..
.
.........
.airconditioning
"
AST/ASC+T
.......
...
.
.
.......
al¡
season
traction
"
CONV
.......
.
.
...
.................
convertible
"
DME
........
.
.
...
.......
digital
motor
electronics
"
ECM
.......
.
...
..
..
.
..
electronic
control
module
"
EWS/EWS
II
......
...
.
.
coded
driveaway
protection
"
SRS
........
.
supplemental
restraint
system-airbag
"
TCM
........
.
..
....
.
transmission
control
module
"
ZKE
(94-98
models)
..
..
.
...
central
body
electronics
"
ZVM
(92-93
models)
...
.
.
..
.
.......
central
locking
ELECTRICAL
TROUBLESHOOTING
Most
terminals
are
identified
by
numbers
on
the
compo-
nents
and
harness
connectors
.
The
terminal
numbers
for
ma-
Four
things
are
required
for
current
toflow
in
any
electrical
jor
electrical
connections
are
shown
in
the
diagrams
.
Though
circuit
:
a
voltagesource,
wires
or
connections
to
transport
the
many
terminal
numbers
appear
only
once,
severa¡other
num-
voltage,
a
load
or
device
that
uses
the
electricity,
and
a
con-
bers
appear
in
numerous
places
throughout
the
electrical
sys-
nection
to
ground
.
Most
problemscanbefound
using
a
digital
tem
and
identify
certain
types
ofcircuits
.
Some
of
the
most
multimeter
(volt/ohm/amp
meter)to
check
for
voltage
supply,
common
circuit
numbers
are
listed
below
in
Table
a
.
for
breaks
in
the
wiring
(infinite
resistance/no
continuity),
orfor
a
path
to
ground
that
completesthe
circuit
.
Electric
current
is
logical
in
its
flow,
always
moving
from
the
voltage
sourcetoward
ground
.
Electricalfaults
can
usually
be
located
through
a
process
of
elimination
.
When
troubleshoot-
ing
a
complex
circuit,
separate
the
circuit
into
smaller
parts
.
The
general
testsoutlined
below
may
be
helpful
in
finding
electrical
problems
.
The
information
is
most
helpful
when
used
with
the
wiring
diagrams
.
Be
sure
to
analyze
the
problem
.
Use
the
wiring
diagrams
to
determine
the
most
likely
cause
.
Getan
understanding
of
how
the
circuit
works
by
following
the
circuit
from
groundback
to
the
power
source
.
When
making
test
connections
at
connectors
andcompo-
nents,
use
care
to
avoidspreading
or
damaging
the
connec-
tors
or
terminals
.
Some
tests
may
require
jumper
wires
to
bypass
components
or
connections
in
the
wiring
harness
.
When
connecting
jumper
wires,
use
bladeconnectors
at
the
wire
ends
that
match
the
size
of
the
terminal
being
tested
.
The
small
interna¡
contacts
are
easily
spread
apart,
and
this
can
cause
intermittent
or
faultyconnections
that
can
leadto
more
problems
.
ELECTRICAL
TROUBLESHOOTING
Page 456 of 759
640-10
HEATING
AND
AIR
CONDITIONING
i
El
Radio
Antenna
Rear
.
,
si,-
Left
side
I
d
1
.
Rear
vents
2
.
Fresh
air
3
.
Face-level
vents
4
.
Recirculation
5
.
Footwell
vents
0013017
Fig
.
28
.
Location
oflate
production
air
distribution
motors
in
heater
box(shown
in
rear,
side
and
top
views)
.
Heater
andA/C
air
distribution
motor,
replacing
(rotary-knob)
1
.
Toaccess
left
side
motors
(dash
vent
mixing
or
recircu-
lation
flap),
remove
lower
dash
panel
and
knee
bolster
on
driver
side
.
See
513
Interior
Trim
.
2
.
To
access
right
side
motor
(fresh
air
flap),
remove
glove
compartment
.
See513
Interior
Trim
.
3
.
Each
motor
can
be
removed
after
its
electrical
wiring
harness
connector
has
been
removed
.
Squeeze
plastic
clip
to
release
motor
.
See
Fig
.
29
.
Fig
.
29
.
A/
C
air
distribution
motor
plastic
retaíning
clip
(arrow)
.
Re-
lease
clip
and
tilt
motor
out
of
housing
.
Rear
Window
Defogger
0011877
The
rear
window
defogger
switch
is
integrated
with
the
heating
andA/C
control
head
.
HEATER
AND
CONTROLS
Fig
.
30
.
Wiring
diagram
of
rear
window
defogger
and
radio
antenna
.
Rear
Window
Blower
(Convertible
Models)
A
blower
fan,
fitted
into
the
rear
seatback,
defogs
therear
window
.
It
will
only
operate
with
the
engine
nunning
and
the
top
raised
.
A
microswitch
behindthe
rear
seats
provides
the
signal
that
thetop
is
raised
.
To
access
the
blower
fan
motor,
it
is
necessary
to
remove
four
screwsfrom
the
center
seat
back
.
Remove
the
wiring
har-
ness
connector
and
motor
mounting
boits,
then
remove
motor
by
pulling
it
down
and
forward
.
See
Fig
.
31
.
ri
Suppressor
filter
1
0013005
Fig
.
31
.
Rear
window
blower
in
center
of
rear
seat
back
(arrow)
.
The
electric
rear
window
defogger
is
integrated
with
the
ra-
dio
antenna
.
See
Fig
.
30
.
y
/f
0013014