BMW 328i 1999 E36 Electrical Troubleshooting Manual

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)

.5 VI/GR







A2w
INSTRUMENT
CLUSTER
1) FUEL
CONSUMPTION
X16
21
7
9 24
82
3
.35 WS/SW .5 WS/SW
.5 WS/SWX228INSTRUMENT
CLUSTER
6211.0
18
.5 GN
TI
5
A52
SLIP CONTROL
MODULE
(ABS/ASC)

31A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION X6000
19
8 X10054
.5 VI/GR
6 X20
10 X1527
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
.5 WS/RT/GE 4 X1659
.5 WS/SW




1A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)

.35 GN
81
X69
7
X1171
25X6000
45
5
26 .5 WS/GR/GE
80
6
4
.5 WS/GN .5 WS/GR
.5 WS/RT/GE .5 WS/GR/GE .5 WS/GN .5 WS/GR.35 VI/GR
15
9
15 .5 BR/RT
.5 WS/GR/GE
X20
15
1
3131

56
GROUND
DISTRIBUTION
0670.4
X102732
521
.5 GR/VIX2152
X14
.5 GR/VI
P97
AUXILIARY FUSE
BOX
F50
5A
1X10273
2X14
3
.5 GR/VI
1 X13172
1 RT/WS/GE
2
X13172Y198
EXHAUST GAS
FLAP VALVE
1210.17-10 1210.17-04
1 RT/WS/GE
1 RT/WS/GE
1 RT/WS/GE
.5 RT/WS/GE
31

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
X17





OBD II DIAGNOSIS







46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 SW/VI/GE
X6868
.5 RT/GN .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F4615A
FUSE DETAILS
0670.3
32X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
18192028
.35 WS/VI/GE
.5 GE/RT .5 GN/BL .5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B72
FUEL TANK
PRESSURE
SENSOR123
.5 GE/RT .5 GR/WS .5 BR/SW
1
.5 GN/BL
Y199
CARBON
CANISTER VALVE2 1 RT/WS/GE
A2w
INSTRUMENT
CLUSTER1210.17-09
X13171
DDS 87 DDS 31 DDS 51GX14
X13170
X6002
X8103
.5 SW/VI/GEX6031




44 162078308546
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
S2
IGNITION SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6120
EVAPORATIVE
EMISSION VALVE 1210.20-01
61
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
49
2250
23T6152
CYL. 2 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
X6000

X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
1210.20-08
B8y
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-05
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT0670.2
58Y199
CARBON
CANISTER VALVE
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002



B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
M2
FUEL PUMP
Y6133
AIR PUMPK6301w
FUEL PUMP RELAY
K6304
SECONDARY AIR
PUMP RELAY
1210.20-041210.20-09
56
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
10838
A2w
INSTRUMENT
CLUSTER
4280
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
191
B6240
KNOCK SENSOR 1210.20-05
40707174
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT0670.2
SPARK PLUGS1210.20-07 1210.20-06
463
G6430
B+ JUMP START
JUNCTION POINT0670.2
1210.20-05
60
DATA LINK
0670.5
77
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
B9508
PRESSURE
SWITCH
X6000
D100
DATA LINK
CONNECTOR
1210.20-01
1210.20-09

Y6163
SECONDARY AIR
PUMP VALVE
66 651210.20-04
72
B72
FUEL TANK
PRESSURE
SENSOR 1210.20-05
69
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)





Pin Assignments





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
89
MOxygen sensor heating groundOxygen sensor (behind catalytic converter)
90AActivate valveIdle speed control valve
91AActivate valveCyl. 1 fuel injection valve
92AActivate valveCyl. 4 fuel injection valve
93Not used
94MGround, fuel injection valve output stagesGround point
95Not used
96A“Check engine” indicator controlInstrument cluster
97Not used
98EDrive away protection signalElectronic immobilizer control module
(EWS II)
99EActivate A/CPressure switch
100Not used
101Not used
102Not used
103Not used
104EIntake air temperatureIntake air temperature sensor
105MGroundHot film air mass meter
106Not used
107EOxygen sensor signalOxygen sensor (in front of catalytic
converter)
108ECrankshaft position/RPMCrankshaft position/RPM sensor
109ECamshaft positionHall effect camshaft sensor
11 0ACyl. 3 ignition coil controlCyl. 3 ignition coil
111ACyl. 4 ignition coil controlCyl. 4 ignition coil
11 2Not used
11 3Not used
11 4EBattery voltageB+ jump start junction point
11 5AEngine control module relay controlEngine control module relay, terminal 85
11 6MGround for electronics and shielding of
sensorsGround point




Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11 7
AIdle speed control valve controlIdle speed control valve
11 8MOxygen sensor heating groundOxygen sensor (in front of catalytic
converter)
11 9AActivate valveCyl. 3 fuel injection valve
120AActivate valveCyl. 2 fuel injection valve
121Not used
122MGround, remaning output stages (except for
ingnition and fuel injection valves)Ground point
123Not used
124AA/C compressor cut-outCompressor control relay
125Not used
126Not used
127Not used
128ECyl. 3-4 knock sensorKnock sensor
129Not used
130ETI-measurement signal (fuel consumption)Instrument cluster
131Not used
132EThrottle positionThrottle position sensor
133ESignal inputHot film air mass meter
134MSensor groundOxygen sensors
135Not used
136Not used
137ACyl. 1 ignition coil controlCyl. 1 ignition coil
138ACyl. 2 ignition coil controlCyl. 2 ignition coil
139Not used
140Not used
141AComponent supply +Throttle position sensor
142EBattery voltage from engine control module
relayEngine control module relay, terminal 87
143MGround, ignitionGround point
144EIgnition switch, terminal 15Ignition switch, terminal 15
145AActivate auxiliary fanNormal speed relay
146AActivate valveIntake air resonance change over valve




Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
147
Not used
148EProgramming voltageData link connector
149AActivate valveEvaporation emission valve
150Not used
151AActivate relayFuel pump relay
152ASecondary air pump valve controlSecondary air pump valve
153ACarbon canister valve controlCarbon canister valve
154AFuel changeover valveFuel changeover valve
155Not used
156ESignal above 80°CDouble temperature switch
157ESignal A/C onAir conditioning operating unit
158ECyl 1-2 knock sensorKnock sensor
159MGround for sensorsTemperature-/knock-/throttle
position-sensors
160EFuel tank pressureFuel tank pressure sensor
161Not used
162ETemperature signalEngine coolant temperature sensor
163Not used
164Not used
165EOxygen sensor signalOxygen sensor (behind catalytic converter)
166ECrankshaft position/RPMCrankshaft position/RPM sensor
167ESpeed signal right rearABS/ASC control module
168ACrankshaft RPM speed signal TDInstrument cluster
169Not used
170Not used
171EVehicle speed signalInstrument cluster
172Not used
173E/ACAN-LOWEGS/ASC control module
174E/ACAN-HIGHEGS/ASC control module
175ARxD diagnosis data lineData link connector
176E/ATxD diagnosis data lineData link connector

.5 RT/WS





POWER, FUEL INJECTION VALVES








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
POWER
DISTRIBUTION
0670.2
85 86
8730
K6300
ENGINE CONTROL
MODULE RELAY X6410
2.5 RT4 8
6 X6300
26 27
2X63001 RT
.5 BR/WS
54 X6000
X600214
D100
DATA LINK
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME)
1 RT/WS 4 RT
1210.20-06
4 RT/WS
1.5 RT/WS.5 RT/WS X6821.5 RT/WS
55 26 X8500
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1.5 RT/WS 1 RT 4 RT1210.20-04
.5 RT/WS
2.5 RT

1210.20-04 6 RT
2.5 RT/WS.5 GN
1210.20-04
541.5 RT/WS
1210.20-04 .35 RT/WS3131
.5 GN
1210.20-09
(PARTIAL)

.5 BR/VIY6120
EVAPORATIVE
EMISSION VALVE .5 RT/WS
1 X6120
2 X6120







2
A6000
ENGINE CONTROL
MODULE (DME) Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
– + Y6101
CYL. 1 FUEL
INJECTION VALVE
–+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+Y6104
CYL. 4 FUEL
INJECTION VALVE +
1615832 31X6000
1 X6101
.5 RT/WS
1 X6104
1 X6103
.5 RT/WS
1 X6102.5 RT/WS .5 RT/WS
2 X6130
2
X6102
2 X6103
2
X6104
2 X6101
X6130
Y6130
IDLE SPEED
CONTROL VALVE X6820
.5 RT/WS
–
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE –+ 2
X6131
1X6131
.5 RT/WS
3429
3
2.5 RT/WS
.5 BR .5 BR/BL .5 BR/GE
.5 BR/WS .5 BR/GN .5 BR/BL
.5 BR/
GN
3131313131313131

ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)






X203
2.5 GN
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
POWER
DISTRIBUTION
0670.2
7 2.5 GN
21
2.5 GNX20
X33
1 X209
X6832
.5 GN
8X6326
86
8530
87K6326
UNLOADER RELAY,
TERMINAL 15
4
56 X6000A6000
ENGINE CONTROL
MODULE (DME)2
2.5 GN
2.5 GNX6326
2 X6150
6 2.5 RT
2
10
3
15
.5 GN
X6454
GROUND
DISTRIBUTION
0670.4
F4615A
32X10018
84
D110
OBD II
CONNECTOR
X19527
7
X6031
4 2 X6002
G6430
B+ JUMP START
JUNCTION POINT
X6431
D100
DATA LINK
CONNECTORP90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
.5 SW/VI/GE .5 WS/VI/GE.35 WS/VI/GE








X6833
3 X61513 X61523 X6154
1T6151
CYL. 1 IGNITION
COILT6152
CYL. 2 IGNITION
COILT6154
CYL. 4 IGNITION
COILX6151
3 X6153
1T6153
CYL. 3 IGNITION
COIL
2X615321 X61522 1 X6154
1 GN 1 GN
2
W6165
SHIELD UP TO 10mm BE-
FORE IGNITION COIL
CONNECTOR
49
X6456
GROUND
DISTRIBUTION
0670.4
5022
X6456
GROUND
DISTRIBUTION
0670.4
23
1 BR 1 BR1 GN
1 WS 1 RT 1 GESPARK PLUGS 1 GN
A6000
ENGINE CONTROL
MODULE (DME)1 BR 1 BR
1 BL
175X61506
2.5 GN
X6454
GROUND
DISTRIBUTION
0670.4 1.5
WS1.5 RT 1.5 GE 1.5 BL
31313131
X6000