power window BMW 328i 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY




INDEX








BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S29 6325.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0-01. . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.17-10. . . . . . . . . . . . . . . . .
CARBON CANISTER VALVE, Y199 1210.20-09. . . . . . . . . . . . . . . . .
CASSETTE BOX LIGHT, E45y 6300.0-00. . . . . . . . . . . . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0. . . . . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CENTRAL LOCKING SWITCH, S302 5126.0-02. . . . . . . . . . . . . . . . .
CENTRAL POWER WINDOW SWITCH, S40y 5133.1-02. . . . . . . . .
CHARGING SOCKET, X779 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK CONTROL MODULE, A4 6581.2. . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6581.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.1-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . . COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.7-04. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.1-01. . . . .
CONVERTIBLE TOP CONTROL MODULE, A96 5430.1. . . . . . . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.1-02. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP POSITION MICRO SWITCH, S165 5430.1-01
CONVERTIBLE TOP STORAGE LID LOCK MOTOR,
M43 5430.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MICRO SWITCH,
S214 5430.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP STORAGE LID MOTOR, M100 5430.1-02. . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.. . . . . . . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-01. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0. . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER/ANTENNA, REAR, E10 6424.0. . . . . . . . . . . . . . . . . . . .




INDEX








POWER WINDOW SWITCH, DRIVER’S, S126y 5133.1-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.1-01. . .
POWER WINDOWS (FH) 5133.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.7. . . . . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
DRIVER’S SIDE, G12 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI/TOP HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/STEREO 6510.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR POWER WINDOW SWITCH, LH, S128z 5133.1-02. . . . . . . .
REAR POWER WINDOW SWITCH, RH, S129z 5133.1-02. . . . . . . .
RECIRCULATION FLAP MOTOR, M40 6450.7-03. . . . . . . . . . . . . . .
RECIRCULATION FLAP MOTOR, REAR, M46 6450.7-03. . . . . . . .
REGULATION FLAP MOTOR, M44 6450.7-03. . . . . . . . . . . . . . . . . .
RELAY MODULE, A5 5133.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY MODULE, A5 6100.0-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESISTOR, R8554 0670.4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . .
ROLLOVER PROTECTION ACTUATOR, LH, Y85 5430.1-03. . . . . .
ROLLOVER PROTECTION ACTUATOR, RH, Y86 5430.1-03. . . . .
ROLLOVER SENSOR, N24 5430.1-03. . . . . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . . SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01.
SEAT CUSHION TILT MOTOR, DRIVER’S, M50 5200.0-00. . . . . . .
SEAT CUSHION TILT MOTOR, PASSENGER’S, M61 5200.0-01. .
SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0-00. . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0-00. .
SEAT HEATER, DRIVER’S, E57 5203.0-00. . . . . . . . . . . . . . . . . . . . .
SEAT HEATER, PASSENGER’S, E58 5203.0-00. . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, DRIVER’S, M52 5200.0-00. . . . . . . . . . . . .
SEAT HEIGHT MOTOR, PASSENGER’S, M59 5200.0-01. . . . . . . .
SEAT LUMBAR SUPPORT MOTOR/VALVE, DRIVER’S,
M55z 5200.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT LUMBAR SWITCH, DRIVER’S, S52 5200.0-02. . . . . . . . . . . .
SEAT MAT, I1008 3234.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, DRIVER’S, M51 5200.0-00. . . . . . . . .
SEAT MOVEMENT MOTOR, PASSENGER’S, M60 5200.0-01. . . .
SEAT OCCUPANCY DETECTOR, A113 3234.0-03. . . . . . . . . . . . . .
SEATBACK HEATER, DRIVER’S, E56 5203.0-00. . . . . . . . . . . . . . . .
SEATBACK HEATER, PASSENGER’S, E59 5203.0-00. . . . . . . . . . .
SEATBACK RECLINER MOTOR, DRIVER’S, M53 5200.0-00. . . . .
SEATBACK RECLINER MOTOR, PASSENGER’S, M58 5200.0-01
SECONDARY AIR PUMP RELAY, K6304 1210.17-05. . . . . . . . . . . .
SECONDARY AIR PUMP RELAY, K6304 1210.20-09. . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.17-05. . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.20-09. . . . . . . . . . . .
SHIFT–LOCK, Y19 2460.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE IMPACT SENSOR, DRIVER’S, B78 3234.0-01. . . . . . . . . . . . .
SIDE IMPACT SENSOR, PASSENGER’S, B79 3234.0-01. . . . . . . .

POWER DISTRIBUTION CHART
SPLICE PANEL UNDER RH SIDE OF DASHBOARD









NOT USEDNOT USEDK99
REAR WINDOW
BLOWER RELAYX10092




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)

GROUND DISTRIBUTION
GROUND X498










X498
X3244S127y
PASSENGER’S
POWER WINDOW
SWITCH
.5 BR .5 BRX132624S40y
CENTRAL POWER
WINDOW SWITCH
.5 BR
X3164S126y
DRIVER’S POWER
WINDOW SWITCH

.75 BR/GEX13252

5120.0 ZKE DOOR LOCK HEATING (TSH)







21
21
P90
FRONT POWER
DISTRIBUTION BOX
11
X495X132542S47
DRIVER’S DOOR
LOCK SWITCH
0) OFF
3) CENTRAL
ARREST
.5 WS/GN
.5 RT/GN1.5 BL/GR1.5 SW1.5 WS
3 2 1 6 X660
10 X1325213 14
2 X751
2 X747
10 X25714 13
ZKE CENTRAL
LOCKING (ZV)
5126.0
4X6605
X747
1X10015
14X1001810
X257
8
X751
1 X257
19
2 X752
2 X352.5 BR/RT/GE.35 WS/GN
X449
X13006X495
M12
DRIVER’S DOOR
LOCK MOTOR
1) LOCK
2) UNLOCK
.5 WS/SW
.35 WS/SW
S48
DRIVER’S DOOR
HANDLE SWITCH
1) HANDLE DOWN
2) HANDLE
LIFTED 1 X752
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 1 X352
S14
DRIVER’S DOOR
JAMB SWITCH
1) DOOR OPEN
2) DOOR CLOSEDFUSE DETAILS
0670.3
.5 WS/RT
.35 WS/RT
.35 WS/RTFUSE DETAILS
0670.3
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.75 BR/GE
GROUND
DISTRIBUTION
0670.4
F3525A
.5 BR/RT/GEX475
ZKE CENTRAL
LOCKING (ZV)
5126.0
X13253
3
.5 BR/GR/GE .5 BR/RT/GE
.5 BR/GR/GE
X443ANTI–THEFT
SYSTEM (ALPINE)
6575.2
1 2
31
30
POWER WINDOWS
(FH)
5133.1
E48
DOOR LOCK
HEATER
1 2
F75A
0 3
3131
30
.5 BR/RT/GE

4






A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
S14
DRIVER’S DOOR
JAMB SWITCH
1) DOOR OPEN
2) DOOR CLOSED 2
.5 BR/GR/GE
12
S13
PASSENGER’S
DOOR JAMB
SWITCH
1) DOOR OPEN
2) DOOR CLOSED 12 X443
GROUND
DISTRIBUTION
0670.4
.5 BR/GR/GE .5 BR/GR/GE
3
.5 BR/BL/GEX13254
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
.5 BR/GR/GE.5 BR/BL/GE
3030
P90
FRONT POWER
DISTRIBUTION BOX F14
30A


INPUT DETAILS
5133.1 POWER WINDOWS (FH)
8X10016
X132528FUSE DETAILS
0670.3X1018212
START
1240.0
5 X13025
X445
.35 SW/GN
.5 BR/BL/GE
GROUND
DISTRIBUTION
0670.4
X13006
X3521X352
2
X351
1X351
2
A2w
INSTRUMENT
CLUSTER
23X17
X1413
X495X13006CONVERTIBLE .5 BR/GR/GE

1
76
2
.35 VI/WS

POWER WINDOWS (FH)
INPUT DETAILS





4 X316
0
3 21
LIGHT SWITCH
DETAILS
6300.0
S126y
DRIVER’S POWER
WINDOW SWITCH
0) OFF
1) OPEN WINDOW
2) CLOSE
WINDOW
3) OPEN AUTO.
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
.35 SW/WS
1
0
3 21
.5 GR/RT
3 X316
8 9 X13254
.35 BL/GN
X324
4 X324
0
32 1S127y
PASSENGER’S
POWER WINDOW
SWITCH
0) OFF
1) OPEN WINDOW
2) CLOSE
WINDOW
3) OPEN AUTO. .35 WS/GN
2
0
32 1 .5 GR/RT
3
X498


GROUND
DISTRIBUTION
0670.4 GROUND
DISTRIBUTION
0670.4