Top BMW 330CI CONVERTIBLE 2004 E46 Service Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 2004, Model line: 330CI CONVERTIBLE, Model: BMW 330CI CONVERTIBLE 2004 E46Pages: 186, PDF Size: 2.76 MB
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General driving notes
Brakes: do not drive with your foot
resting on the brake pedal. Even
light but consistent pedal pressure can
lead to high temperatures, brake wear
and possibly even brake failure.
Hydroplaning: when driving on wet or
slushy roads, reduce vehicle speed. If
you do not, a wedge of water may form
between the tires and the road surface.
This phenomenon can lead to partial or
complete loss of contact between the
tires and road surface, as well as loss of
vehicle control and braking ability.
Driving through water: do not drive
through water on the road if it is deeper
than 1 ft/30 cm, and then only at walk-
ing speed. Otherwise, the vehicle's
engine, the electrical systems and the
transmission may be damaged.
Clothes hooks, with hardtop: when
hanging clothing from the hooks, be
sure that they will not obstruct the
driver's vision. Do not hang heavy
objects on the hooks. If you do so, they
could cause personal injury during
braking or evasive maneuvers.<
Antilock Brake System (ABS)The conceptABS keeps the wheels from locking
during braking, thereby enhancing
active driving safety.Braking with ABSIf you are in a situation that requires full
braking, you will exploit the full benefits
of ABS system if you apply maximum
pedal pressure – panic stop.
Since the vehicle maintains steering
responsiveness, you can avoid possible
obstacles with a minimum of steering
effort, despite the full brake application.
Pulsation at the brake pedal combined
with sounds from the hydraulic circuits
indicates to the driver that ABS is in its
active mode.Dynamic Brake Control (DBC)DBC is included in the DSC, refer to
page 93. The system responds to sud-
den, high-intensity applications of force
to the brake pedal by automatically
braking the vehicle with maximum
boost to achieve the shortest possible
braking distances during panic stops.
This system also exploits the benefits of
ABS. Do not reduce the pressure exerted against the brake pedal until
the braking maneuver has been com-
pleted. DBC is deactivated when you
release the brake pedal.
Cornering Brake Control (CBC)CBC is an advanced engineering devel-
opment of ABS. When braking during
cornering with high lateral accelera-
tion, or when braking during a lane
change, vehicle stability is improved
and the steering response is enhanced.
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Brake systemBrake fluid levelIf the brake fluid level is too low and
brake pedal travel has become longer,
there may be a defect in one of the
brake system's hydraulic circuits.
Proceed to the nearest autho-
rized BMW center. It may be nec-
essary to apply higher levels of pres-
sure to the pedal when stopping and
braking distances may also be longer.
Please remember to adapt your driving
style accordingly.
and operating conditions in which brak-
ing is restricted to gentle, low-pressure
applications will all increase the ten-
dency for corrosion to form on the
rotors; this is often accompanied by a
simultaneous accumulation of contami-
nation on the brake pads. The pads
must exert a certain minimal level of
pressure against the rotors for the disc
brakes' inherent self-cleaning effect to
remain effective.
If the brake rotors are corroded, they
will tend to respond to braking with a
pulsating effect that even extended
brake applications will fail to cure.
When driving in heavy rain and on wet
roads it is useful to apply light pressure
to the brake pedal every few miles.
Monitor traffic conditions to ensure that
this maneuver does not pose a hazard
to you or to other road users. The heat
generated in this process helps dry the
pads and rotors to ensure that your
brake system will respond with undi-
minished efficiency when you need it.
When descending steep hills and
extended grades, downshift to a gear
that will allow you to continue safely
with only a minimal amount of braking.
By minimizing the loads placed on the
brake system, this strategy helps
ensure that optimal brake system
response will remain available at all
times. Use care to avoid exceeding the
approved engine-speed range, refer to
page 86.Do not coast with the clutch
depressed or with the transmis-
sion or selector lever in Neutral. Do not
coast with the engine shut off. The
engine provides no braking effect when
the clutch is depressed and there is no
power-assist for braking or steering
when the engine is not running.
Never allow floor mats, carpets or any
other objects to protrude into the area
around the accelerator, clutch and
brake pedals and obstruct their move-
ment.<
Brake pads
For your own safety: use only
brake pads that BMW has
released for your particular vehicle
model. BMW cannot evaluate non-
approved brake pads to determine if
they are suitable for use, and therefore
cannot ensure the operating safety of
the vehicle if they are installed.<
Portable phone in the vehicleBMW recommends using mobile com-
munications devices, e.g. portable
phones, inside the vehicle with a suit-
able outside antenna. Otherwise, it can-
not be ruled out that the vehicle elec-
tronics and portable phone may
interfere with each other.
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Hardtop*It is not necessary to remove the fabric
top even in the winter, when the hard-
top is generally in constant use. But you
can also remove it easily at any time.
Before the fabric top is stored in the
convertible top compartment, it must
be absolutely dry in order to avoid
water spots and mildew from forming.
The hardtop offers reading lamps and
clothes hooks that can be used just by
pressing. It is also possible to mount a
luggage rack on the roof. Please con-
sult your BMW center.
When hanging clothing from the
hooks, be sure that they will not
obstruct the driver's vision. Do not hang
heavy objects on the hooks. If you do
so, they could cause personal injury
during braking or evasive maneuvers.<
Two people are required for installation
or removal. Work with extreme caution
in order to avoid paint damage and
damage to the body or hardtop.
To facilitate hardtop installation or
removal, you can obtain a specially
designed hardtop lift* or hardtop rack*
at your BMW center.
Storage
Storing the hardtop on the floor:
slide the styrofoam block that
came with the hardtop onto its center.
The arrow on top of the styrofoam block
has to be pointing upward when you
are doing this.<
Installation1. Lower the side windows com-
pletely and flip the sun blinds
down. If necessary, remove the
antenna rod to avoid any damage
2. On vehicles with manual convert-
ible top operation, first release the
convertible top compartment lid,
and, if necessary, open it some-
what. On vehicles with fully-auto-
matic convertible top operation,
open the convertible top compart-
ment lid slightly by pressing the
button for the operation of the con-
vertible top
3. Remove the trim pieces on both
sides by pulling them off toward
the back and reclose the convert-
ible top compartment lid
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4. Open the two locking levers at the
front. Press on the buttons to do
so. The levers will release slightly.
Open the levers as far as possible
5. Before installing, first flip the cover
panels that are located underneath
the left and right interior lamps
down. To do this, press on the
slight bump on the cover panel.
There is a holder in the cover panel
to securely store the trim pieces
that have been removed – see
arrow 1
6. Open the red release levers as far
as the stop will allow – see arrow 2
7. Position the hardtop onto the sup-
ports with the help of a second
person. Be sure to put the mount-
ings exactly into the proper brack-
ets
Lift the hardtop carefully. Be
extremely careful not to shift the
seals. Seals that have been shifted out
of place or actually pulled out cause
leaks.<
8. In the back, close the red locking
levers by turning to the inside as far
as the stop located behind the trim
will allow. Flip the cover panels
back into place
9. To lock the hardtop in the front,
keep pressing on the front locking
levers until you hear them engage
10. Check the rubber weather-strip-
ping between the windshield frame
and the hardtop on both the left
and right sides. If it is folded or
bent out of place, you should
smooth it back into position by
hand to ensure secure and reliable
sealing.RemovalFollow the same procedure as when
installing, just reverse the steps.
Hardtop*
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Do not drive on a deflated – flat –
tire unless your vehicle is
equipped with Run Flat tires. A flat tire
greatly impairs steering and braking
response, and can lead to complete
loss of control over the vehicle. Avoid
overloading the vehicle so that the per-
mitted load on the tires is not
exceeded. Overloading can lead to
overheating and internal tire damage.
The ultimate result can assume the
form of a sudden air loss.
Unusual vibrations encountered during
normal vehicle operation can indicate a
flat tire or some other vehicle malfunc-
tion. This type of problem can be
caused by contact with curbs, etc. This
is also true for irregularities in the vehi-
cle's handling characteristics, such as a
pronounced tendency to pull to the left
or right. Should this occur, respond by
immediately reducing your speed. Pro-
ceed carefully to the nearest BMW cen-
ter or professional tire center, or have
the vehicle towed in to have it, its
wheels or its tires inspected.
Tire damage up to and including sud-
den and complete air loss can endan-
ger the lives of both the vehicle occu-
pants and other road users.<
Tire replacementTo maintain good handling and vehicle
response, use only tires of a single
tread configuration from a single manu-
facturer.
Comply with the specified tire inflation
pressures — and be sure to have the
wheel and tire assembly balanced
every time you change a tire or wheel.DOT quality gradesTread wear
Traction AA A B C
Temperature A B C
All passenger car tires must con-
form to Federal Safety Require-
ments in addition to these grades.
when tested under controlled condi-
tions on a specified government test
course.
For example, a tire graded 150 would
wear one and one-half – 1
1/2 – times as
well on the government course as a tire
graded 100. The relative performance
of tires depends upon the actual condi-
tions of their use, however, and may
depart significantly from the norm due
to variations in driving habits, service
practices and differences in road char-
acteristics and climate.TractionThe traction grades, from highest to
lowest, are AA, A, B and C.
Those grades represent the tire's ability
to stop on wet pavement as measured
under controlled conditions on speci-
fied government test surfaces of
asphalt and concrete. A tire marked C
may have poor traction performance.
The traction grade assigned to
this tire is based on straight-
ahead braking traction tests, and does
not include acceleration, cornering,
hydroplaning, or peak traction charac-
teristics.
tire's resistance to the generation of
heat and its ability to dissipate heat
when tested under controlled condi-
tions on a specified indoor laboratory
test wheel.
Tire condition
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134In the engine compartment
HoodTo releasePull the lever located under the left-
hand side of the instrument panel.
Do not attempt to service your
vehicle if you do not have the
required technical background. Failure
to work in an informed, professional
manner when servicing components
and materials constitutes a safety haz-
ard for vehicle occupants and other
road users. If you are not familiar with
the guidelines, BMW recommends that
you have the operations performed by
your BMW center.<
To openPull the release handle and open the
hood.
To closeAllow the hood to fall from a height of
about 1 ft/30 cm so that it audibly
engages.
To avoid injuries, be sure that the
travel path of the hood is clear
when it is closed, following the same
safety precautions used in all closing
procedures.
If you notice while driving that the hood
is not completely closed, stop immedi-
ately and close it securely.<
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139
Adding engine oilOnly add engine oil when the oil level
has dropped to just above the lower
mark on the dipstick.
BMW engines are designed to
operate without oil additives; the
use of additives could lead to damage
in some cases. This also applies to the
manual transmission, the automatic
transmission, the differential, and the
power steering system.<
Recommendation: have the oil changed
at your BMW center.
Continuous exposure to used oil
has caused cancer in laboratory
testing. For this reason, any skin areas
that come into contact with oil should
be thoroughly washed with soap and
water.
Store oils, grease and similar materials
so that they are inaccessible to chil-
dren. Comply with warning labels and
information on containers.<
Comply with the applicable envi-
ronmental laws regulating the dis-
posal of used oil.<
Specified engine oilsThe quality of the engine oil is
extremely important for the operation
and service life of an engine. Based on
extensive testing, BMW has approved
only certain grades of engine oil.
Use only approved BMW High Perfor-
mance Synthetic Oil.
If an approved BMW High Performance
Synthetic Oil should be unavailable, you
may use small amounts of other syn-
thetic oils for topping up between oil
changes. Use only oils with the specifi-
cation API SH or higher.
Ask your BMW center for details
concerning the specific BMW
High Performance Synthetic Oil or syn-
thetic oils that have been approved.<
You can also call BMW of North Amer-
ica toll-free at 1-800-831-1117 or visit
this website: www.bmwusa.com to
obtain this information.
Viscosity ratingsViscosity is the oilflow rating as estab-
lished in SAE classes.
The selection of the correct SAE class
depends on the climatic conditions in
the area where you drive your BMW.
Approved oils are in SAE classes
5W-40 and 5W-30.<
These kinds of oil may be used for driv-
ing in all ambient temperatures.
Engine oil
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142Maintenance
The BMW Maintenance SystemThe BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and operat-
ing safety – and as cost-effectively for
you as possible.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining its resale
value.Service interval displayWhile conventional systems rely on
milage alone to determine when service
is due, the BMW Maintenance System
reflects the actual conditions under
which the vehicle is operated: some
miles are more strenuous than others.
From a maintenance point of view,
62,000 miles/100,000 km accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate cruising speeds in
long-distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
This service strategy accurately reflects
your own vehicle's specific needs by
defining maintenance intervals accord-
ing to individual operating conditions.
Minimal use drivers – those who drive
significantly fewer than
6,200 miles/10,000 km annually –
should have the engine oil changed at
least every 2 years since oil deterio-
rates over time, regardless of use.Service and Warranty Information
Booklet for US models/Warranty
and Service Guide Booklet for
Canadian modelsFor additional information on required
maintenance intervals and procedures,
please refer to the Service and War-
ranty Information Booklet for US mod-
els, or the Warranty and Service Guide
Booklet for Canadian models.As a precaution against corrosion, if
your vehicle is exposed to potential
damage from unimproved road sur-
faces we suggest that you have the
body checked for damage from stone
chips and gravel at the same time.
Have your BMW center perform
maintenance and repair.
Be sure that all maintenance work is
recorded in the Service and Warranty
Information Booklet for US models, or
in the Warranty and Service Guide
Booklet for Canadian models. These
entries confirm that your vehicle has
benefitted from regular maintenance,
and are also required for warranty
claims.<
CareYou can find everything you need to
know on this topic by consulting the
separate Caring for your vehicle bro-
chure.
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143 Laws and regulations
California Proposition 65 warningCalifornia laws require us to state the
following warning:
Engine exhaust and a wide variety
of automobile components and
parts, including components found in
the interior furnishings in a vehicle, con-
tain or emit chemicals known to the
State of California to cause cancer and
birth defects and reproductive harm. In
addition, certain fluids contained in
vehicles and certain products of com-
ponent wear contain or emit chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm.
Battery posts, terminals and related
accessories contain lead and lead com-
pounds. Wash your hands after hand-
ling.
Used engine oil contains chemicals that
have caused cancer in laboratory ani-
mals. Always protect your skin by
washing thoroughly with soap and
water.<
OBD interface socketThe interface socket for onboard diag-
nostics is located on the left-hand side
of the driver's side, behind a specially
marked cover located beneath the
instrument panel. The cover has the let-
ters OBD on it.
This interface makes it possible to
access data on emissions-related com-
ponents using special equipment.
An illuminated indicator informs
you of the need for service, not
that you need to stop the vehi-
cle. However, the systems should be
checked by your BMW center at the
next opportunity.
If the indicator blinks or flashes, this
indicates a high level of engine misfire.
Reduce speed and contact the nearest
BMW center immediately. Severe
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148Replacement procedures
Onboard tool kitThe onboard tool kit is located in the
luggage compartment lid.
Loosen the wing nut to open.
Windshield wiper blades1. Switch off the engine
2. Fold the wiper arm completely out
from the windshield
3. Position the wiper blade at an angle
and pull the release spring – see
arrow
4. Fold the wiper blade down and
unhook it toward the windshield
5. Pull the wiper blade past the wiper
arm toward the top
6. Insert a new wiper blade and apply
pressure until you hear it engage.