engine BMW 330I 2002 Service Manual

129n
OverviewControlsMaintenanceRepairsDataIndex
Changing a wheel
Safety precautions in the event of
a flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat,
surface. Switch on the hazard warning
flashers. Turn the steering wheel to the
straight-ahead position and engage the
steering lock. Shift into 1st or reverse
(selector lever in Park with automatic
transmission) and engage the parking
brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area (behind a guardrail,
for example).
If a warning triangle or portable hazard
warning lamp is available, set it up on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all safety guidelines and regula-
tions.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface (snow, ice, loose
gravel, etc.), as either the vehicle or the
jack could slip sideways.
Position the jack on a firm support
surface.
Do not place wooden blocks or similar
objects under the jack. They could
prevent the jack from extending to its
full height and reduce its support
capacity.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack Ð risk of fatal injury.<
Your BMW is equipped with a spare tire
or a space-saver spare tire designed for
temporary use in maintaining the
vehicle's mobility in an emergency.
To remove the spare tire, lift the
floor panel in the luggage
compartment completely out, refer to
page 35.<
What you will needIn order to avoid rattling noises later,
note the position of the tools when you
remove them and return them to their
original position when you are done
using them.
>Jack 1
Lift the floor panel within the luggage
compartment, refer to page 35 and
undo the red wingnut (arrow).
When you have completed work,
screw the jack all the way back
down. Fold the handle back and
insert it in its holder
>Chock 2
Located behind the jack on the wall
in the luggage compartment. Loosen
the wing nut to remove it

133n
OverviewControlsMaintenanceRepairsDataIndex
Battery FusesBattery careThe battery is maintenance-free, that is,
the original electrolyte will normally last
for the service life of the battery under
moderate climatic conditions.
Please consult your BMW center
whenever you have any questions
concerning the battery. The battery is
completely maintenance-free; the
following section is provided for your
information only.<
Never disconnect the battery
when the engine is running; the
ensuing voltage surge would seriously
damage the vehicle's onboard elec-
tronic systems.<
Charging the batteryWhen charging the battery in the
vehicle, leave the engine off at all times.
Connect the charge cables to the termi-
nals in the engine compartment, for
information on terminal locations, refer
to Jump-starting on page 134.
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting during trans-
port.<
The fuses are located in the glove
compartment behind a cover secured
by two snap clips.
Do not attempt to repair a blown
fuse or replace it with a fuse
having a different color or amperage
rating. To do this could cause a fire in
the vehicle resulting from a circuit over-
load.<

134n
Do not use spray starter fluids to start
the engine.
When your battery is discharged you can
used two jumper cables to start your
vehicle with power from the battery in a
second vehicle. You can also use the
same method to help start another
vehicle. Always use jumper cables with
fully insulated handles on the terminal
clamps.
Do not touch high-voltage wiring
and cables on a running engine.
Contact with components carrying high
voltage can be harmful or fatal. Care-
fully observe the following instructions
to avoid personal injury and/or damage
to one or both vehicles.<
1. Ensure that the battery in the support
vehicle is also rated at 12 volts. This
information is provided on the top of
the battery casing
2. Do not disconnect your battery from
your vehicle's electrical system.
Switch off all electrical accessories in
both vehicles
3. Make absolutely certain that there is
no contact between the bodywork of
the two vehicles Ð short circuit
hazard
4. Start the engine on the support
vehicle and allow it to run
5. Use one jumper cable (+) to connect
the positive terminal of the battery in
the support vehicle with the auxiliary
positive terminal provided in the
engine compartment of your BMW
(arrow 1). The cover on this auxiliary
terminal is identified by a "+" symbol.
Remove by pulling the tab
6. Next, connect one end of the other
jumper cable (Ð) to either the support
vehicle's negative battery terminal or
a suitable ground on its engine or
bodywork. Connect the other end to
the negative battery terminal or a
suitable ground on the vehicle being
started. There is a special nut on
your BMW (2)
Always adhere to this sequence
when connecting jumper cables;
failure to observe this procedure can
lead to sparks at the battery terminals
and pose an injury hazard.<
7. Start the support vehicle's engine
and let it run at an increased idling
speed for a few minutes. Start the
engine on the vehicle needing the
jump-start, and allow it to run as
usual. If the first start attempt is not
successful, wait a few minutes
before another attempt in order to
allow the discharged battery to
recharge
8. Before disconnecting the jumper
cables let the engines run for a few
minutes
9. Then disconnect the jumper cables
in reverse sequence.
Depending on the cause of the fault,
have the battery recharged by your
BMW center.
Jump-starting

136n
Towing the vehicleBMW 325xi, 330xi: raise one of the
axles for towing1. Place the transmission in neutral
2. Switch off the engine
3. Maximum towing speed:
30 mph (50 km/h)
4. Maximum towing distance:
Max. 95 miles (150 km).
Before towing over a greater
distance: if towing with the front
axle raised, disconnect the rear drive
shaft; if towing with the rear of the
vehicle raised, disconnect the front
driveshaft. Failure to observe this
precaution will result in damage to the
transfer case.<

140n
BMW 320i BMW 325i/325xi BMW 330i/330xi
Displacement
Number of cylinderscu in (cmm) 132.5 (2,171)
6152.2 (2,494)
6181.8 (2,979)
6
Maximum power
at engine speedhp (kW)
rpm168 (124)
6,100184 (135)
6,000225 (165)
5,900
Max. torque
at engine speedlb-ft (Nm)
rpm155 (210)
3,500175 (237)
3,500214 (290)
3,500
Compression ratioe
10.8 10.5 10.2
Stroke
Borein (mm)
in (mm)2.83 (72)
3.15 (80)2.95 (75)
3.31 (84)3.53 (89.6)
3.31 (84)
Fuel-injection system Digital electronic engine-management system (DME)
BMW 325xi, 330xi: a specially-equipped chassis dynamometer is required for stationary performance testing; never
attempt to measure output at the wheels on a conventional dynamometer.
Engine data

143n
OverviewControlsMaintenanceRepairsDataIndex
Capacities
Notes
Fuel tank
Reserve gal. (liters)
gal. (liters)approx. 16.6 (approx. 63)
approx. 2.1 (approx. 8)Fuel specification, refer to
page 23
Windshield/
Headlamp washer reservoir quarts (liters) approx. 5.6 (approx. 5.3)Specifications, refer to
page 114
Cooling system including
heater circuitquarts (liters) approx. 8.9 (approx. 8.4) Specifications, refer to
page 117
Engine oil and filter change quarts (liters) 320i, 325i, 330i:
approx. 6.9 (approx. 6.5)
325xi, 330xi:
approx. 7.9 (approx. 7.5)BMW High Performance
Synthetic Oil
Specifications, refer to
page 115
Manual and automatic transmission,
transfer box and differential.Ð Lifetime lubricant, no oil change
required

Everything from A to ZA
ABS (Antilock Brake
System)19, 105
Accessories10
Activated-charcoal filter91
Adaptive Transmission
Control (ATC)60
ADB (Automatic Differential
Brake)73
Adding
brake fluid118
coolant117
engine oil115
washer fluid114
Adjusting
head restraints44
lumbar support43
manual seats42
mirrors48
power seat43
steering wheel47
thigh support42
Air conditioning85
temperature settings86
Air distribution86, 89
Air nozzles85 Air outlets,
ventilation85, 88
Air supply86, 89
Airbags18, 49
sitting correctly41
Alarm system36
Antifreeze117
Antilock Brake System
(ABS)19, 105
Anti-theft system36
Aquaplaning104, 105
Armrest92
ASC+T (Automatic Stability
Control plus Traction)72
Ashtray
front95
rear95
ATC (Adaptive Transmission
Control)60
Attach vehicle vacuum
cleaner95
AUC (Automatic recircu-
lated-air control)90
Automatic climate
control88
temperature settings89
Automatic cruise control64
Automatic curb monitor47 Automatic Differential Brake
(ADB)73
Automatic headlight
control82
Automatic recirculated-air
control (AUC)90
Automatic Stability Control
plus Traction (ASC+T)72
Automatic transmission59
Automatic transmission with
Steptronic18, 59
Automatic-dimming feature,
mirrors49
Average consumption70
Average speed70
Axle loads142
B
Backrest, adjusting42
Backup lamps58
bulb replacement127
Battery133
care133
charge current
indicator17
charging133
Belts, safety45
Beverage holder93 Blower86, 89
BMW High Performance
Synthetic Oil116
BMW Maintenance
System119
BMW sports seat
electrical adjustment43
manual adjustment42
Bore140
Bottle holder, refer to
beverage holder93
Brake fluid118
add118
warning lamp17
Brake lamps
bulb replacement127
Brake system104, 106
brake fluid118
brake fluid level106
brake pads106
brake pads, indicator
lamp19
disc brakes106
Break-in procedure104
Bulbs and lamps,
replacement124

A-Z

Everything from A to Z
147n
OverviewControlsMaintenanceRepairsDataIndex
C
California Proposition
65 Warning120
Capacities143
Car care, refer to the "Caring
for your vehicle" manual
Car key28
Car phone94
refer also to the separate
"Owner's Manual"
Car wash systems, refer to
the "Caring for your
vehicle" manual
Care of upholstery materials,
refer to the "Caring for your
vehicle" manual
Cargo loading99
Cassette operation, refer to
the "Radio Owner's
Manual"
CBC (Cornering Brake
Control)18, 73
CD operation, refer to the
"Radio Owner's Manual"
Cellular phone94
refer also to the separate
"Owner's Manual"94 Center (high-mount) brake
lamp128
Center armrest92
Central locking system28
button32
Changing a wheel/tire129
Check Control68
Checking coolant level117
Checking engine oil
level115
Child-restraint systems52
Clean the headlamps63
Cleaning windshield63
Clock68
refer to the "Radio Owner's
Manual"
Cockpit14
Coin box93
Compartments92
Compression ratio140
Computer69
refer also to the "Onboard
Computer Owner's
Manual"69
Configuring individual
settings via Vehicle and
Key Memory55 Consumption70
display67
Convenience operation via
the door lock
sliding/tilt sunroof31
windows31
Coolant117
add117
capacity143
checking level117
Coolant temperature
gauge67
Cooling system including
heater circuit,
capacity143
Copyright4
Cornering Brake Control
(CBC)18, 73
Correct sitting posture41
Cover, sun blinds91
Cruise control64
Cruising range70
Cup holder, refer to
beverage holder93
Curb monitor47
Curb weight142
Current check indicator17
D
Data
dimensions141
engine140
weights142
Daytime driving lamps82
DBC (Dynamic Brake
Control)73, 74
Deep water105
Defrost windows and
remove
condensation87, 89
Defroster, rear
window86, 90
Digital clock68
Dimensions141
Dipstick, engine oil115
Displacement140
Display lighting83
Displays15
Distance warning71
Divided rear-seat
backrest96
Door key28

Everything from A to ZDoor mirror48
Doors
electrical malfunction31
locking and unlocking29
manual operation31
DOT Quality Grades108
Draft-free ventilation87, 90
Drive belt17
defect17
Driving notes105
DSC (Dynamic Stability
Control)73
indicator lamp19
Dynamic Brake Control
(DBC)73, 74
Dynamic Stability Control
(DSC)73
indicator lamp19 E
Electric power windows37
Electrical malfunction
doors31
fuel filler door22
luggage compartment
lid33
sliding/tilt sunroof40 Elements of operation14
Emergency release of
luggage compartment lid
from luggage
compartment's interior35
Energy control66
Engine compartment
essentials113
Engine coolant, refer to
Coolant117
Engine data140
Engine oil
add115
capacity143
consumption115
level19
level, check115
level, indicator lamp17
pressure17
pressure, indicator
lamp17
Engine, starting56
Engine, switching off57
Exterior mirrors48
F
Failure messages68
Filling capacities143
Fittings, tow starting and
towing135
Flat tire132
Flat Tire
Monitor80, 109, 132
warning lamp17
Flat tires107, 129
Fog lamps83
Follow me home lamps82
Front seat adjustment41
Fuel consumption70
display67
Fuel filler door22
electrical malfunction22
manual operation22
Fuel gauge67
Fuel reserve indicator
lamp67
Fuel specifications23
Fuel tank capacity143
Fuel tank gauge67
Fuel-injection system140
Fuses133
G
Gasoline gauge67
Glove compartment92
Grilles88
Gross vehicle weight142 H
Handbrake58
Hands-free system94
Hazard warning triangle22
HDC (Hill Descent
Control)77
Head restraints44
Headlamp flasher61, 83
Headlamp washer
system114
Headlight control82
Headrests44
Heated seats47
Heavy cargo99
Height141
High beams20, 61, 83
bulb replacement125
Hill Descent Control
(HDC)77
Holder for canned
beverages93
Hood112
Horn14

Everything from A to Z
151n
OverviewControlsMaintenanceRepairsDataIndex
Sliding/tilt sunroof39
electrical malfunction40
manual operation40
Socket95
Sound system91
Space-saver spare
tire25, 132
Spare tire129
Speedometer15
Sports seat
electrical adjustment43
manual adjustment42
Standing lamps83
Starting the engine56
Steering wheel47
Steering wheel lock56
Stopping the vehicle57
Storage compartments92
Storing heavy loads99
Stroke140
Sun blind cover91
Switching off the engine57
Symbols used in this
manual8
Synthetic oils116
T
Tachometer66
Tail lamps
bulb replacement127
Tank capacity143
Technical data140
Technical
modifications10, 120
Telephone preparation94
Temperature display
outside temperature69
Temperature gauge
engine coolant67
Temperature
layering87, 90
Temperature settings
air conditioning86
automatic climate
control89
Thigh support
adjustment42
Third brake light128
Through-loading system96
Tilt alarm sensor30
avoiding unintentional
alarms37
deactivate by remote
control30 Tilt function, passenger-side
mirror47
Tire change129
Tire condition107
Tire inflation
pressures24, 107
monitoring78
table25
Tire Pressure Monitor
(RDC)78, 109, 132
warning lamp17
Tire Quality Grading109
Tire replacement108
Tire tread107
Tool kit124
Torque140
Tow fittings135
Towing the vehicle135
Track141
Transmission58
Transmitter keys28
Transporting children
safely52
Tread depth, tires107
Tread wear, tires107
Trip odometer66
Trunk lid, refer to luggage
compartment lid33 Trunk, refer to luggage
compartment35
Turn signal
indicators20, 61
bulb replacement126
Turning radius141
U
Uniform Tire Quality
Grading109 V
Vehicle Memory55
Vehicle weight142
Vehicle, starting56
Ventilation85, 88
draft-free87, 90 W

Warning lamp "Fasten safety
belts"18
Warning lamps17
Warning messages68
Warning triangle22
Warranty and Service Guide
Booklet (Canadian
models)119