engine BMW 5 SERIES 2007 E60 Service and warranty information

Table of Contents
Page
The BMW Maintenance Program - 2007 525i, 525xi, 530i, 530xi, 530xi Sports Wagon, 550i . . .................. 1
Coverage ......................................................1
Maintenance Intervals ..............................................1
Exclusions from coverage ...........................................1
Maintenance Upgrade Option .........................................1
Maintenance Program . . ............................................ 2
The BMW Maintenance Program ...................................... 2
Condition Based Service (CBS) .......................................2
Service Interval Display . . .......................................... 3
Info Display screen contents .........................................3
Control Display screen contents .......................................3
Red Sectors ....................................................3
Yellow Sectors ...................................................3
Green lamps ....................................................4
Quality Certification I ...............................................5
Special Note ....................................................5
Maintenance summary ............................................. 6
Standard operations ...............................................6
Engine oil ......................................................6
Microfilter ......................................................6
Frontbrake .....................................................6
Rearbrake......................................................6
Vehicle Check ...................................................6
Brake fluid ......................................................7
Spark plugs .....................................................7
Automatic Transmission ............................................7
Evidence of maintenance work ....................................... 8
Emission Control Maintenance Schedule . .............................. 16
BatteryCare .................................................... 16
Corrosion Protection ............................................. 17
Restoring corrosion protection .......................................17
Underbody maintenance ...........................................17
Body Inspection ................................................. 18
Customer Assistance Information .................................... 24
Customer Assistance - Notification ................................... 25
BBB Auto Line .................................................. 25
California Residents ..............................................26
Special Programs ................................................ 27
BMW Import Processing Centers ..................................... 28

Maintenance Program
The BMW Maintenance Program has been
devised with the following objectives: to maxi-
mize vehicle safety, reliability, and resale value by
minimizing breakdowns resulting from wear, and
minimizing cost and inconvenience by comput-
ing maintenance intervals based upon the spe-
cific manner in which each individual vehicle is
driven.
Maintenance intervals on motor vehicles have
conventionally been specified based upon accu-
mulated mileage. However, driving conditions
have a major influence on routine maintenance
requirements; distance traveled is only one of the
significant factors. A vehicle driven for 50,000
miles of short trips in the city with numerous cold
starts, prolonged periods of idling, stop-and-go
driving, and high engine speeds during accelera-
tion requires more frequent maintenance inter-
vals than a vehicle driven for 50,000 miles for
long distances at low engine speeds primarily at
operating temperature.
The advanced technologies at BMW have led to
the development of the unique BMW Condition
Based Service (CBS) system which computes
the actual optimum maintenance requirements
based not only upon the accumulated mileage,
but taking into account important factors such as
high or low engine speeds, short or long trip driv-
ing, and condition of the engine oil and brake
pads.
The BMW Maintenance Program
Condition Based Service (CBS)
CBS is a further development of the Service
Interval Indicator System. Sensors and sophisti-
cated algorithms take even more detailed
account of the various conditions of vehicle use.
The remaining times for selected maintenance
tasks as well as any legally prescribed dates are
displayed to you individually:

Engine oil

Brakes - front and rear separately

Microfilter

Brake fluid

Spark plugs

Vehicle check

Required State Inspection(s)
CBS thus determines the current and future
maintenance requirements. This data can also be
read from the vehicle key by your BMW Service
Advisor and used to propose the optimum scope
of maintenance.
Have maintenance and repair work performed by
your BMW center. Make sure that the mainte-
nance work is stamped in this Service and War-
ranty Information Statement. These entries are
the evidence of regular maintenance of your vehi-
cle and a requirement for warranty claims.
Disconnecting the battery during periods
of long-term storage will interrupt the
calculation of time-based services. Have all items
requiring time-based maintenance, such as
brake fluid and possibly also the engine oil and
microfilter, brought up to date by your BMW cen-
ter. Also see the section on battery care on page
16 of this statement.
2

Green lamps
No service is currently required.
You can request more detailed information on
every entry.
Turn the controller to scroll through the list, then
confirm the selected entry.
Confirm to exit the list.
The vehicles current service status is automati-
cally saved in the vehicles ignition key. The Ser-
vice Advisor at your BMW center has a device
called a key reader. When your Service Advisor
inserts your key into the key reader, all pertinent
vehicle and servicing data will be available, and a
customized maintenance checklist is printed out
based on the specific operations called for by the
Condition Based Service.
The performance of certain subsequent mainte-
nance elements, as required by the BMW New
Vehicle Limited Warranty, will be specified at
intervals computed by the BMW Service Interval
Indicator as follows:
– Oil Service: Engine oil should be changed with the engine at operating temperature. Note:
Change oil at least once a year. All 2007 model year 5 Series are factory-filled
with BMW High Performance Synthetic oils. At
the time of the printing of this booklet, the follow-
ing oils are strongly recommended and approved
by BMW:
•
BMW High Performance 5W-30 Synthetic Oil
(BMW part number 07 51 0 017 866)
• Mobil 1 5W-30
• Mobil 1 5W-40
BMW is evaluating various synthetic oils for
inclusion in our list of recommended engine oils.
For the most current list of synthetic oils, please
contact your BMW center, or call BMW of North
America, LLC at 1 800 831-1117. You can also
obtain this information from our website,
www.bmwusa.com/.
BMW recommends that you check your engine
oil level whenever you add fuel to your vehicle. If
you need to add oil between oil changes and are
unable to obtain BMW High Performance Syn-
thetic Oil, Mobil 1 or another special oil on the
list, use a synthetic oil with an API rating of SH or
higher.
The following maintenance elements must be
performed at the mileage/time stated (time inter-
vals begin from the vehicles production date):
– Brake Fluid Service: Change brake fluid every two years, or when specified by CBS.
– Oxygen Sensor Service: The oxygen sensor deteriorates strictly on a mileage basis and
must therefore be replaced as follows to maxi-
mize vehicle fuel economy and minimize
exhaust pollution: 120,000 miles
– Spark Plug Service: Replace at 100,000 miles, or when specified by CBS.
4

Maintenance summary
The Condition Based Service (CBS) system will
determine the requirement for performance of
the maintenance services described on this and
the following page. These services may be
required either individually or in conjunction with
other maintenance services.
Standard operations
Maintenance work
• Brief diagnostic test
• Verify Check Control messages
• Check indicator and warning lights
• Reset CBS display
Engine oil
Maintenance work
•Change the engine oil and oil filter. We recom-
mend BMW High Performance 5W-30 Syn-
thetic Oil P/N 07 51 0 017 866.
• After every 3rd engine oil change: Intake air
cleaner: replace air filter element (reduce
replacement interval in dusty operating
conditions).
• Parking brake: check function
Microfilter
Maintenance work
•Replace ventilation microfilter
Front brake
Maintenance work
•Replace brake pads, clean brake pad contact
points in calipers.
• Brake discs: Check surface and thickness, if
necessary replace at extra charge*
Rear brake
Maintenance work
• Replace brake pads, clean brake pad contact
points in calipers.
• Brake discs: Check surface and thickness, if
necessary replace at extra charge*
• Parking brake: Check condition, brake lining
thickness and function, if necessary replace at
extra charge*.
*Unless covered by Maintenance Program
Vehicle Check
Maintenance work
• Check operation of horn, headlight flasher and
hazard warning flashers.
• Check instrument and control lighting and
heater/air-conditioning blower.
• Check lighting system: turn signals, back-up,
license plate, interior (incl. map, reading lights),
glovebox, flashlight, luggage area lights.
• Safety belts: check condition and function.
• Check windshield wiper and washer jet
positions.
• Body: check for corrosion (except cavities).
• Tires: check tread depth, wear pattern, outer
condition, inflation pressure (also spare tire). If
necessary, correct pressure (also spare).
• Battery: check state of charge (magic eye) and
charge if required.
• Power steering reservoir: Check fluid level.
• Visually inspect all SRS airbag units for torn
covers, obvious damage or attachment of
stickers.
• Rear-view mirrors
• Coolant: check fluid level and concentration.
• Windshield washer and intensive cleaning sys-
tem: check protection level, fluid level, top if
necessary.
6

Emission Control Maintenance
Schedule
The maintenance schedule as shown is required
for the proper functioning of the emission control
systems for optimum vehicle performance and
fuel economy.
Basic Engine
Engine oil As specified by CBS
Engine oil filter As specified by CBS
Fuel System
Air filter As specified by CBS
Ignition System
Spark plugs As specified by CBS
Emission Control
Components
Oxygen sensor 120,000 miles
Battery Care
If your car is driven only for short distances of
less than 10 miles over a prolonged period of
time, without an occasional drive at highway
speeds, the engines charging system will not
maintain the battery. Insufficient use of the vehi-
cle could result in short term starting problems
and in the long term could damage the battery.
In case the car is not operated for several weeks
it is advisable to:
a. consider using a proper trickle charger, follow- ing the charger manufacturers instructions, to
maintain the batterys state of charge; or
b. consult your BMW center regarding battery removal. Once removed, the battery must be
charged and stored in a cool, dry place where
it can be protected from freezing. If the battery
will be stored for over 3 months, it must be
recharged every 3 months, or else it will
become damaged and useless.
Please consult with your BMW center for further
guidance and information.
16

BMW Import Processing Centers
As a BMW owner, you will experience BMW qual-
ity first hand. Our dedication to excellence in
design, engineering, and service is among the
best in the world. And we invest heavily every
year in our people and facilities to ensure that our
quality standards are consistently applied from
the factory to the BMW center.
Each BMW is inspected after its manufacture.
Imperfections in the mechanical and electrical
systems or damage to the sheet metal, paint, trim
or other components of the vehicle that may
occur during transportation from the factory are
normally detected and corrected. Any defect in
material or workmanship that may occur during
the warranty period is covered under the New
Vehicle Limited Warranty.
BMW Roadside Assistance
The BMW Roadside Assistance Program
reflects BMWs commitment to your complete
satisfaction with the BMW ownership
experience.
It is available for U.S. version BMWs in all 50
states, Canada, and Puerto Rico 24 hours a day,
365 days a year.
It is a valuable benefit provided to you at no addi-
tional cost. (Subject to certain limitations and
exclusions noted on page 30).
Owners Eligibility
You are covered if your vehicle is:
– A new BMW automobile, distributed by BMW NA, and purchased at an authorized BMW cen-
ter, OR;
– A new BMW automobile, purchased under the BMW NA European Delivery Plan, OR;
– A new, U.S. version, BMW automobile pur- chased under the Diplomatic or Military Sales
programs, operated in any of the 50 states,
Canada and Puerto Rico.
Coverage is provided for the vehicle itself,
regardless of the driver. Protection:
New BMWs — Protection is provided for 4 years/
unlimited miles. NOTE: This does not affect war-
ranty coverage which remains at 4 years/50,000
miles.
Certified Pre-Owned BMWs — 6 years/unlimited
miles from the in-service date.
Getting Started
A temporary Roadside Assistance card can be
found inside your vehicle portfolio. It contains the
24-hour toll-free number for Roadside
Assistance.
For your convenience a decal which shows the
same information as the Roadside Assistance
card, has been affixed to the tool kit cover on the
trunk lid.
In a few weeks you will receive a permanent
Roadside Assistance card by mail. Your date of
purchase and vehicle identification number (VIN)
are embossed on the card.
This card should be carried by the driver of your
BMW.
Calling For Assistance
The toll-free BMW Roadside Assistance number
(1 800 332-4269) is answered by a BMW Road-
side Assistance service representative. In order
for you to receive quick and reliable services, it is
essential that you provide detailed and accurate
information to the service representative.
Be prepared to give:
1. Your name and address.
2. Your complete Vehicle Identification Number
(found on your vehicle registration, your per-
manent Roadside Assistance card or on the
bottom drivers side of your windshield).
3. Model description of your vehicle.
4. Date of purchase.
5. License plate number of your vehicle.
6. Vehicle location (including nearby cross- roads/intersections, highway mile markers,
street numbers, landmarks, etc.).
28

New Vehicle Limited Warranty—
2007 Models (Valid Only in the
U.S.A. and Puerto Rico)
Warrantor
BMW NA warrants 2007 U.S. specification vehi-
cles distributed by BMW NA or sold through the
BMW NA European Delivery Program against
defects in materials or workmanship to the first
retail purchaser, and each subsequent purchaser.
Warranty Period
The warranty period is 48 months or 50,000
miles, whichever occurs first.
Warranty Begins
This warranty begins on the date of first retail
sale, or the date the vehicle is first placed in ser-
vice as a demonstrator or company vehicle,
whichever is earlier.
Warranty Coverage
To obtain service under this warranty, the vehicle
must be brought, upon discovery of a defect in
material or workmanship, to the workshop of any
authorized BMW center, during normal business
hours. The BMW center will, without charge for
parts or labor, either repair or replace the defec-
tive part(s) using new or authorized remanufac-
tured parts. The decision to repair or replace said
part(s) is solely the prerogative of BMW NA. Parts
for which replacements are made become the
property of BMW NA.
In all cases, a reasonable time must be allowed
for warranty repairs to be completed after the
vehicle is received by the BMW center.
Safety Belt Warranty - Kansas
Safety belts are covered under the BMW New
Vehicle Limited Warranty for defects in material
or workmanship for a period of 10 years, unlim-
ited mileage from the date of purchase. In order
to be eligible for this coverage, the vehicle must
be a new car retailed in the State of Kansas and
the repair performed by an authorized BMW cen-
ter in Kansas.
Towing/Other Owner Benefits
A 24-hour Roadside Assistance Program is avail-
able to every BMW owner during the new vehicle
warranty period.
Roadside assistance and other owner benefits
are available by calling: 1 800 332-4269
For additional details on towing and other owner
benefits please refer to the BMW Roadside
Assistance section of this Statement (page 28).
Other Items
Wheel alignment, balancing and wiper blade
inserts are covered up to 2,000 miles.
Items which are subject to wear and tear or
deterioration due to driving habits or condi-
tions, such as brake pads/linings, brake
discs, clutch disc, pressure plate, filters,
upholstery, trim and chrome items, paint fin-
ish, drive belts, glass, and similar items, are
specifically limited to defects in material or
workmanship.
This warranty does not apply to the following:
Damage which results from negligence, improper
operation of the vehicle, improper repair, lack of
or improper maintenance, environmental influ-
ences, flood, accident or fire damage, road salt
corrosion, or use of improper or contaminated
fuel.
Damage to the engine, transmission or any
related component caused by improper shifting
of the transmission.
Maintenance services and parts when replaced
during maintenance such as spark plugs, lubri-
cants, fluids, engine tuneup parts, replacement
of filters, coolant, and refrigerant. Failure to main-
tain the vehicle properly in accordance with the
instructions in the Owner’s Manual or the Service
section of this Statement, that results in the fail-
ure of any part of the vehicle.
32

Modification of the vehicle or installation of any
performance accessories or components
attached to the vehicle which alters the original
engineering and/or operating specifications or
which result in damage to the other original com-
ponents, electrical interference, electrical short,
radio static, water leaks and wind noise.
Tires are warranted by their respective manufac-
turer as detailed in the applicable tire manufac-
turer’s warranty statements. Instructions for
proper tire care and maintenance are contained
in the Owner’s Manual. Should you experience
difficulty in obtaining warranty service from a tire
manufacturer, your authorized BMW center will
assist you in resolving the difficulty.
Non-BMW Parts — While you may elect to use
non-genuine BMW parts for maintenance or
repair services, BMW NA is not obligated to pay
for repairs that include non-genuine BMW parts
or for any damage resulting from the use of non-
genuine parts.
BMW will not accept any liability for any parts
and accessories not approved by BMW.
This warranty shall be null and void if the
vehicle identification number has been
altered or cannot be read, if the odometer has
been replaced or altered and the true mileage
cannot be determined, if the vehicle has been
declared a total loss or sold for salvage pur-
poses, or if the vehicle has been used in any
competitive event.General
These warranties give you specific legal rights,
and you may also have other rights which vary
from state to state.
THE DURATION OF ANY IMPLIED WARRAN-
TIES, INCLUDING THE IMPLIED WARRANTY
OF MERCHANTABILITY, IS LIMITED TO THE
DURATION OF THE EXPRESS WARRANTIES
HEREIN. BMW NA HEREBY EXCLUDES INCI-
DENTAL AND CONSEQUENTIAL DAMAGES,
INCLUDING LOSS OF TIME, INCONVENIENCE,
OR LOSS OF USE OF THE VEHICLE, FOR ANY
BREACH OF ANY EXPRESS OR IMPLIED WAR-
RANTY, INCLUDING THE IMPLIED WARRANTY
OF MERCHANTABILITY, APPLICABLE TO THIS
PRODUCT.
Some states do not allow limitations on how long
an implied warranty lasts, or the exclusion or lim-
itation of incidental or consequential damages,
so the above limitations and exclusions may not
apply to you.
33

AIR INDUCTION SYSTEM
FUEL METERING SYSTEM
IGNITION SYSTEM
POSITIVE CRANKCASE VENTILATION SYS-
TEM (PCV)
FUEL EVAPORATIVE CONTROL SYSTEM
EXHAUST SYSTEM
ENGINE EMISSION CONTROL SYSTEM
SENSORS/DEVICES
ON BOARD DIAGNOSTIC SYSTEM (OBD)
RELATED PARTS ASSOCIATED WITH THE
ABOVE SYSTEMS
The following components and/or system are/is
covered under the Federal Emission Warranty for
a period of 8 years or 80,000 miles, whichever
occurs first.
CATALYTIC CONVERTER
ENGINE CONTROL MODULE (INCLUDING ON-
BOARD DIAGNOSTIC SYSTEM)
For assistance in determining coverage of the
specific components of the on-board diagnostic
system, please contact your BMW center.
38

California Emission Control
Warranty Statement* Your
Warranty Rights and Obligations
The California Air Resources Board and BMW of
North America (BMW NA) are pleased to explain
the emission control system warranty on your
2007 vehicle. In California, new motor vehicles
must be designed, built and equipped to meet
the State’s stringent anti-smog standards. BMW
NA must warrant the emission control system on
your vehicle for the periods of time listed below
provided there has been no abuse, neglect or
improper maintenance of your vehicle.
Your emission control system may include parts
such as the fuel injection system, the ignition
system, catalytic converter, and engine com-
puter. Also included may be hoses, belts, con-
nectors and other emission-related assemblies.
Where a warrantable condition exists, BMW NA
will repair your vehicle at no cost to you including
diagnosis, parts and labor.
Manufacturer’s Warranty Coverage:
– For 3 years or 50,000 miles whichever occurs first:
1. If your vehicle fails a Smog Check inspection, all necessary repairs and adjustments will be
made by BMW NA to ensure that your vehicle
passes the inspection. This is your emission
control system PERFORMANCE
WARRANTY.
2. If any emission-related part on your vehicle is defective, the part will be repaired or replaced
by BMW NA. This is your short-term emis-
sion control system DEFECTS WARRANTY.
For 7 years or 70,000 miles whichever occurs
first:
If an emission-related part specially noted on
page 42 as having coverage for 7 years or 70,000
miles is defective, the part will be repaired or
replaced by BMW NA. This is your long-term
emission control system DEFECTS WARRANTY.
Owner’s Warranty Responsibilities:
– As the vehicle owner, you are responsible for the performance of the required maintenance
listed in your Owner’s Manual. BMW NA rec-
ommends that you retain all receipts covering
maintenance on your vehicle, but BMW NA
cannot deny warranty solely for the lack of
receipts or for your failure to ensure the perfor-
mance of all scheduled maintenance.
– You are responsible for presenting your vehicle to an authorized BMW center as soon as a
problem exists. The warranty repairs should be
completed in a reasonable amount of time, not
to exceed 30 days.
– As the vehicle owner, you should also be aware that BMW NA may deny your warranty cover-
age if your vehicle or part has failed due to
abuse, neglect, improper maintenance or unap-
proved modifications.
If you have any questions regarding your war-
ranty rights and responsibilities, you should
contact: BMW of North America, LLC
Customer Relations and Services Department
PO. Box 1227
Westwood, N.J. 07675-1227
Telephone: 1 800 831-1117
Website: www.bmwusa.com
or the California Air Resources Board
9528 Telstar Avenue
El Monte, CA 91731
*The California Emissions Control System Lim-
ited Warranty applies to all 2007 U.S. specifica-
tion BMW vehicles sold, leased, and/or registered
in California, Maine, Massachusetts or Vermont.
39