coolant temperature BMW 525i 1999 E39 Service Manual

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/ On-Board Diaanostics I
Engine diagnostic trouble codes: M62 engine
P-code
PO01 1
PO012
PO020
PO021
PO022
PO030
PO031
PO032
I I
PO038 / 14 I H02S Heater Control Circuit High (Bank 1 Sensor 2)
PO010 / 33 / 'A' Camshaft Position Actuator Circuit (Bank 1)
BMW-FC
I I -.
Explanation
33
33
34
34
34 13
13
13
PO36
'A' Camshaft Position Timing Over-Advanced or System Performance (Bank 1)
'A' Camshaft Position Timing Over-Retarded (Bank 1)
'A' Camshaft Position Actuator Circuit (Bank 2)
'A' Camshaft Position Timing Over-Advanced or System Performance (Banlc 2)
'A' Camshaft Position Timing Over-Retarded (Banlc 2)
H02S Heater Control Circuit (Bank 1 Sensor 1)
H02S Heater Control Circuit Low (Bank 1 Sensor 1)
HOPS Heater Control Circuit Hiqh (Banlc 1 Sensor 1)
PO050
PO051
PO052
PO056
PO057
PO058
PO037 / 14 / H02S Heater Control Circuit Low (Bank 1 Sensor 2)
14
I I -.
Ir-1 ThrottleIPedal Position SensorISwitch 'A' Circuit
Low-
HO2S Heater Control Circuit (Bank 1 Sensor 2)
5
5
5
4
4
4
PO102
PO1 13
PO116
PO117
PO118
PO119
PO120
PO121
H02S Heater Control Circuit (Banlc 2 Sensor 1)
H02S Heater Control Circuit Low (Bank 2 Sensor 1)
H02S Heater Control Circuit High (Bank 2 Sensor 1)
H02S Heater Control Circuit (Bank 2 Sensor 2)
HO2S Heater Control Circuit Low (Bank 2 Sensor 2)
HO2S Heater Control Circuit Hiqh (Bank 2 Sensor 2)
PO103 1115 I Mass or Volume Air Flow Circuit High Input
115
124
123
123
123
123
117
118
PO1 23
PO125
PO128
PO1 30
PO131
POI 32
PO133
Mass or Volume Air Flow Circuit Low Input
lntalte Air Temperature Sensor 1 Circuit High
Engine Coolant Temperature Circuit
RangeIPerlormance
Engine Coolant Temperature Circuit Low
Engine Coolant Temperature Circuit High
Engine Coolant Temperature Circuit Intermittent
ThrottleIPedal Position SensorISwitch 'A' Circuit
ThrottieIPedal Position SensorISwitch 'A' Circuit RanqeIPerformance
118
123 139
10
10
10
15
ThrottleIPedai Position SensorlSwitch 'A' Circuit High
insufficient Coolant Temperature for Closed Loop Fuel Control
Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
02 Sensor Circuit (Bank
1 Sensor 1)
02 Sensor Circuit Low Voltage (Bank 1 Sensor 1)
02 Sensor Circuit High Voltage (Bank
1 Sensor 1)
02 Sensor Circuit Slow Response (Bank 1 Sensor
1)

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INDEX 'tl
WARNING
Your common sense, good
judgemenl, and general alertness are
crucial to sale and successiul service
worlr. Belore attempting any work on
your
BMM be sure lo read 001
General Warnings and Cautions
and the
copyriglll page at the front 01
the manual. Review these warnings
and
caulions each lime you prepare
lo work on your BMW. Please also
read any warnings and cautions that
accompany
tile procedures in the
manual.
312-way valve (running losses)
see Fuel tank
Abbreviations, commonly used 600-14
ABS (antilock brake system)
see
Bral(es
A/C air distribution motors
see stepper motors (below)
blower final stage (resistor pack),
replacing
640-16
blower, removinglinslalling
640-1 5
compressor, replacing
640-24 condenser, replacing 64045
control panellmodule, removing1
installing
640-1 1
evaporakr, removinglinstalling 640-29
evaporator temperature sensor
640-12 expansion valve, removinglinstailing
640-27
IHKA/ IHKR system description 640-5
receiveridrier, replacing 640-26
stepper motors 640-1 3 ventilation microiilter, replacing
020-22. 640-17
see also Heating
Accelerator
iinlcage
see Maintenance
Activated carbon canister
see Fuel tank
ADS (auxiliary throttle valve)
130-57
Air compressor
330-44
Air conditioning
see
AIC
Air distribution (flap) motors
seeNC, stepper motors
Air filter see Maintenance
Air spring
300-6, 330-12
Airbag system (SRS)
2-stage
airbag 721-4
control module, replacing 721-7 driver airbag, removinglinstalling
721-8
iiead protection airbag 721-12 components 721-1 1
indicator
lighl721-4
passenger airbag, removinglinstalling
721-9 side-impact airbags crash sensor,
replacing
721-7
Airflow sensor see 130 under appropriate
fuel
injection system
Air pump
see 130 under appropriate fuel
injection system, secondary air
injection system
Air suspension
see Electronic height control
(EHC)
Alarm
see Anti-theft alarm
Alignment see
Wheei alignment
Aluminum suspension components
300-2
Antenna 650-6
Alternator see Battery, starter, alte rnator
Amplifier
650-4
Anti-theft alarm (DWA)
515-24 emergency disarming 515-31
Antifreeze (engine coolant)
see Maintenance
see also Cooling system
Antilock brake system (ABS) see Brakes
ASC see Brakes
ATF (automatic transmission fluid)
see Automatic transmission
see also Cooling systern
Automatic headlight adjustmenl
(LWR) see Lights
Automatic seat belt tensioner
720-4
Automatic shiftloclc
see
Gearshift
Automatic transmission
applications
200-3, 240-4
ATF 020-10, 200-4
capacity 240-8 checking 240-6
drainingifilling 240-7
heat exchanger 170-5
fluid pan and strainer 240-9 gearshift
see Gearshift
ID tag
200-3 range switch 610-6
removaliinstallation 240-10
steptronic see Gearshift
Auxiliary cooling fan
see
Coollng system, electric Ian
Auxiliary throttle valve (ADS)
130-57
Axle joint
see Drive axle
Back-up light switch
automatic transmission see Automatic transmission. range switch
- .~.~~~
manual transmission 230-8 -
- I

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4 INDEX
Door window anti-trap
512-4 convenience openinglclosing 512.4
regulator and motor 512-1 1
service
512-5 switches 512-3
see also Switches
Double
VANOS see VANOS
Drive
axle
CV joint 331-15 CV joint boot 331-15
rernovinglinstalling 331-14
Drive belt
see Maintenance
Driveabiiity troubleshooting
100-4
Driveaway protection
see EWS (eiectronic immobilization)
Driveshaft aligning
260-7
center bearing, replacing 260-12 CV joint, replacing 260-14
itex-disc, replacing 260-1 1
iront centering guide, replacing 260-13
rernovinglinstailing 260-6
lroubleshooting 260-3
U-joint 260-3
DSC
see Braires
DTC (diagnostic trouble code)
OBD-8
DWA
see Anti-theft alarm
ECM (engine control module)
see 130 under appropriate
iuei
injection system
ECT (engine coolant temperature)
sensor see 130 under appropriate
iuei
injection system
EDK adaptation
130-69
MS 43.0 130-35
EHC see Electronic iieigiit control (EHC)
Electric cooling fan
see Cooling system, cooling
fan
see also Cooiing system, eiectric fan
Electrical switches
see Switches
Electrical system abbreviations
600-14 bus System 600-4
component location table 610-3
components
photos
610-36
Sport Wagon 610-81 engine 121-2
troubleshooting 600-15
voltage and polarily 600-5 wire color codes 600-12
wiring diagrams 600-12
Electrical wiring diagrams
ELE-1
Eiectricaliy heated thermostat
(characteristic map)
170-4
Eiectronic height control (EHC)
300-8, 330-44
Eiectronic immobilization
see EWS (electronic immobilization)
Eiectronics box
(E-box)
610-37
Emergencies
010-18
Emergency brake see
BraBes, parking brake Engine
see also Cylinder head and valvetrain
applications
100-2
compression, testing 113-5
cooling see Cooiing system
crankshaft front oil seai
see Crankshaft oil seals
cyiinder leak-down test 113-8
diagnostic testing 113-1
drive belts
see Maintenance
driveability troubleshooting
100-4
engine management systems 100-2
see also Ignition
see also Fuel injection
fuel supply
130-6
ground connections 100-5
see also 61 0 identilying ieatures 100-3
lubrication svstem
see
~ubricetion system
mount
on-board diagnostics
OBD-I
oxygensensor
see Fuel injection
see also Exhaust system
Dreventive maintenance
see Maintenance
removal/installation
Engine control module (ECM)
see 130 under appropriate iuel
injection system
Engine cooiant temperature (ECT)
sensor see 130 under appropriate iuel
injection
system
Engine cooling fan
see Cooiing system, electric fan
Engine hood
41
0-6 raising to service position 410-6
Engine troubleshooting
see Engine, driveability troubleshooting
EVa~oratiVe control svstem
160-3 see also 130 under aDDroDriate iuel
injection system
Evaporator see
NC
Evaporator temperature sensor see
NC