brake fluid BMW 525I SPORT WAGON 2001 Owners Manual

Contents

Operation, care and maintenance
Owner service procedures
Advanced technology

Under the hood:

Hood159
Engine compartment160
Washer fluids164
Washer nozzles164
Engine oil165
Coolant167
Brake fluid168
Vehicle Identification
Number169

Care and maintenance:

The BMW Maintenance
System170
Caring for your car171
Airbags176
Vehicle storage176

Laws and regulations:

Technical modifications177
California Proposition
65 Warning177
OBD interface socket178

Replacement procedures:

Onboard tool kit182
Wiper blades182
Lamps and bulbs183
Changing a wheel190
Battery193
Fuses196

In case of electrical
malfunction:

Fuel filler door198
Sliding/Tilt sunroof198
Tailgate199

Assistance, giving and
receiving:

Jump-starting200
Towing the vehicle201Airbags206
Adaptive Transmission Control
(ATC)207
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)208
BMW active seat210
Safety belt tensioner210
DSP sound system211
Mirrors with automatic
dimmer211
Rain sensor212
Tire Pressure Control (RDC)213
Integrated rear suspension214
Level control system214
Xenon lamps215

22n
Indicator and warning lampsTechnology that monitors itselfMany of the systems of your BMW
monitor themselves automatically, both
during engine starts and while you are
driving. Indicator and warning lamps
that are identified by "l" are tested for
proper functioning whenever the igni-
tion key is turned. They each light up
once for different periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
You will see how to react to this below.
Red: stop immediately
Battery charge current l
The battery is no longer being
charged. There is a malfunction
of the alternator V-belt or in the charg-
ing circuit of the alternator. Please con-
tact the nearest BMW center.
If the ribbed V-belt is defective, do
not continue driving. The engine
could be damaged due to overheating.
If the ribbed V-belt is defective, in-
creased steering effort is also re-
quired.<
Engine oil pressure l
Comes on while the engine is
running and the "STOP!ENGINE
OILPRESS" message appears in the
Check Control: stop vehicle immedi-
ately and switch off engine. Check level
of oil in engine, top up as required. If oil
level is correct: please contact the
nearest BMW center.
Do not continue driving. The en-
gine could be damaged because
of inadequate lubrication.<
Tire Pressure Control (RDC)
* l
In addition, there is an acousti-
cal warning signal: a tire failure
has occurred. Reduce vehicle speed
immediately and stop the vehicle. Avoid
hard brake applications. Do not over-
steer. For additional information: refer
to page 103.
Parking brake
*,
brake hydraulic system l
Comes on when you engage the
parking brake. For additional informa-
tion: refer to page 70.
Comes on although the parking brake is
released: have the brake fluid level
checked. Before driving further, be
sure to read the notes on pages 146
and 168.
Also comes on with the message
"CHECK BRAKE PADS" in the Check
Control.
Parking brake* warning lamp/
Brake hydraulic system for
Canadian models.

86n
Check ControlGraphic display
*
The following alerts or status messages
are displayed symbolically from ignition
key position 2 and up until the defects
are corrected:
1 Check headlamps
2 Add washer fluid
(goes out after approx. 1 minute)
3 Door open
4 Luggage compartment lid/tailgate
open
5 Check brake and tail lamps.
A defective center tail lamp is indica-
ted by the upper symbol
When you open the door after stopping,
a warning signal sounds without a vi-
sual indicator for:
>LIGHTS ON and
>KEY IN IGNITION LOCK.390de121
Alphanumeric display
*
Text messages are used to alert the
driver to system malfunctions when the
ignition key is turned to position 2. The
alert is accompanied by a gong.
1 Status report symbol
2 Display
3 CHECK button
Messages concerning system faults are
differentiated based on two priorities:390us111
Priority 1
These defects are immediately indi-
cated by a gong and a flashing warning
symbol 1. Simultaneous defects will be
displayed consecutively. These status
reports remain in the display until the
defects are corrected. It is not possible
to delete them by pressing the CHECK
button 3:

IndexDataTechnologyRepairsCar careControlsOverview
87n
Check Control>RELEASE PARKINGBRAKE
>COOLANT TEMPERATURE
The coolant is overheated. Stop the
vehicle immediately and switch off
the engine. Refer to pages 85
and 16 7.
>STOP!ENGINE OILPRESS
The oil pressure is too low. Stop the
vehicle immediately and switch off
the engine. Refer to page 22.
>CHECK BRAKE FLUID
Indicates that brake fluid is down to
roughly minimum level. Top up the
brake fluid at the next opportunity.
Refer to page 168. Have the source
of the brake fluid loss diagnosed and
corrected by your BMW center.
>TIRE DEFECT
*
Reduce vehicle speed immediately
and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
Refer to page 104.
>SELFLEVEL SUSP.INACT
Please consult the nearest authorized
BMW center. Refer to page 148.
>SPEED LIMIT
*
Display if the programmed speed
limit has been exceeded.Priority 2
These displays appear for 20 seconds
when the ignition key is turned to posi-
tion 2. The warning symbols remain
after the message disappears. You can
display the messages again by pressing
the CHECK button 3:
>TRUNKLID OPEN
Message appears only when the
vehicle is initially set in motion.
>DOOR OPEN
This message appears after a mini-
mal defined road speed has been ex-
ceeded.
>FASTEN SEAT BELTS
*
In addition to this message, a
warning lamp with the safety belt icon
appears and an acoustical signal
sounds.
>WASHER FLUID LOW
Too low; top up fluid at the next
opportunity. Refer to page 164.
>CHECK ENGINE OIL LEV
The oil level is at the absolute mini-
mum, and therefore engine oil should
be added as soon as possible. Refer
to page 165. Until then, do not drive
more than approx. 30 miles (50 km)>CHECK FILLER CAP
Check that the filler cap is closed
correctly, refer to page 28. A loose or
missing cap will activate the message
"CHECK FILLER CAP" in the Check
Control
* or the Service Engine Soon
lamp.
>OUTSIDE TEMP. +207 (–56)
This display is only an example. The
current temperature is displayed at
outside temperatures of +37.57
(+36) and below. Refer also to
page 83.
>SET TIRE PRESSURE
*
The RDC has imported the current in-
flation pressure in the tires as the tar-
get values which the system will
monitor. Refer to page 103.
>CHECK TIRE PRESSURE
*
Check and correct the tire inflation
pressure to specifications at the earli-
est opportunity (next stop for fuel).
Refer to page 104.
>TIRECONTROL INACTIVE
*
A temporary interference of the RDC
or a system fault. Refer to page 104.
>CHECK BRAKE LIGHTS
A lamp has failed or the electrical cir-
cuit has a fault. Refer to pages 186
and 196 or consult a BMW center.

Index
Data
Technology
Repairs
Car care
Controls
Overview
Overview
Controls and features Operation, care
and maintenance
Owner service procedures
Technical dataIndex
Advanced technology
139
n
Special operating instructions:
Break-in procedure 140
Driving notes 141
Catalytic converter 142
Antilock Brake System (ABS) 143
Disc brakes 144
Brake system 146
Winter operation 146
Power steering 148
Level control system 148
Cellular phone 149
Radio reception 149
Wheels and tires:
Tire inflation pressure 150
Tire condition 150
Tire replacement 151
Tire rotation 152
Wheel and tire combinations 153
Winter tires 154
Snow chains 155
Approved wheel and tire specifications 156 Under the hood:
Hood
159
Engine compartment 160
Washer fluids 164
Washer nozzles 164
Engine oil 165
Coolant 167
Brake fluid 168
Vehicle Identification Number 169
Care and maintenance:
The BMW Maintenance System 170
Caring for your car 171
Airbags 176
Vehicle storage 176
Laws and regulations:
Technical modifications 177
California Proposition 65 Warning 177
OBD interface socket 178

146nBrake system Winter operation
Brake fluid level
The warning lamp for the brake
hydraulic system comes on, or
the "CHECK BRAKE FLUID"
message appears in the Check
Control.
The brake fluid level is too low in the
reservoir (refer to page 168).
If the brake fluid level is too low and
brake pedal travel has become notice-
ably longer, there may be a defect in
one of the brake system's hydraulic
circuits.
Proceed to the nearest BMW
center. Higher brake application
pressure may be necessary under these
conditions, and brake pedal travel may
be significantly longer. Please remem-
ber to adapt your driving style accord-
ingly. <
The warning lamp comes on together
with the "CHECK BRAKE PADS" mes-
sage in the Check Control.
Brake pads
The warning lamp for the brake
pads comes on, or the "CHECK
BRAKE LININGS" message
appears in the Check Control:
The brake pads have reached their
minimum pad thickness. Proceed to the
nearest BMW center as soon as possi-
ble to have the pads replaced.
For your own safety: use only
brake pads that BMW has
approved for your specific vehicle
model. BMW cannot evaluate non-
approved brake pads to determine if
they are suited for use, and therefore
cannot ensure the operating safety of
the vehicle if they are installed. <
The onset of winter is often accompa-
nied by rapid changes in weather.
Adaptations in driving style should be
accompanied by preparations on the
vehicle itself to ensure that your vehicle
operation through the winter remains
safe and trouble-free.
Coolant
Ensure that the coolant mixture con-
tains the year-round ratio of 50: 50 of
water and antifreeze/corrosion inhibitor.
This mixture provides protection
against freezing down to approx. -34 7
(-37 6). Replace the coolant every four
years.
Locks
BMW door lock deicer can be used to
free the locks if they are frozen. This
deicer also contains lubricant.
After using deicer, treatment with BMW
lock barrel grease is recommended.

Index
Data
Technology
Repairs
Car care
Controls
Overview
161n
1 Auxiliary terminal for jump starting 200
2 Reservoir for brake fluid (under the housing of the microfilter) 168
3 Engine oil dipstick 165
4 Coolant expansion tank 167
5 Engine oil filler neck 165
6 Reservoir for intensive-cleaning system
*164
7 Reservoir for windshield and headlamp washer system
*164
Engine compartment – BMW 525i, 530i

Index
Data
Technology
Repairs
Car care
Controls
Overview
163nEngine compartment – BMW 540i
1 Reservoir for brake fluid (under the
housing of the microfilter) 168
2 Auxiliary terminal for jump starting 200
3 Engine oil dipstick 165
4 Engine oil filler neck 165
5 Coolant expansion tank 167
6 Reservoir for intensive-cleaning system
*164
7 Reservoir for headlamp washer
* and
windshield washer system 164

168nCoolant Brake fluid
Adding coolant
Wait until the engine cools before
removing the cap from the expansion
tank. The needle of the coolant temper-
ature gauge in the instrument cluster
must be located in the blue zone; other-
wise, there is a danger of scalding.
1 Start by turning the cap counter-
clockwise. Pause to allow any
accumulated pressure to escape,
then open.
2 If the coolant is low, slowly add coolant until the correct level is
reached – do not overfill.
The coolant is a mixture of water and
extended-duty antifreeze with corrosion
inhibitor. Always maintain the pre-
scribed all-season 50:50 mixture ratio
for year-round protection against inter-
nal corrosion. No other additives are re-
quired.
Replace the coolant every four years.
If the indicator lamp for the
brake hydraulic system comes
on or if the "CHECK BRAKE
FLUID" warning appears in the
Check Control
*: the brake fluid
level is too low in the reservoir.
The brake fluid reservoir is located
under the microfilter housing on the
driver's side of the car. Should you de-
termine that the brake fluid is low, refer
the problem to your BMW center, who
can trace and rectify any sources of
leakage when refilling the reservoir.
Your BMW center is familiar with the
specifications for approved brake
fluids (DOT 4).
Brake fluid loss results in extended
pedal travel. For this situation, refer to
the notes on page 146.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the safety and
reliability of the brake system, have
the brake fluid changed every two years
by an BMW center. Refer also to the
Service and Warranty Information
Booklet (US models) or to the Warranty
and Service Guide Booklet (Canadian
models).
Brake fluid is toxic and damages the
vehicle's paint. You should always store
it in its original container and in a loca-
tion which is out of reach of children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the "MAX"
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns. <
Comply with the applicable
environmental laws regulating the
disposal of brake fluid. <

Index
Data
Technology
Repairs
Car care
Controls
Overview
173nCaring for your car
Caring for the vehicle finish
Regular washing is a preventive mea-
sure against long-term effects from
substances that are harmful to the vehi-
cle's finish, especially if you drive your
vehicle in areas with high levels of air
pollution or aggressive natural sub-
stances (tree resins, pollen).
Nevertheless, you should immediately
remove especially aggressive sub-
stances. Failure to do so can lead to
changes in the paint's chemical struc-
ture or to discoloration. Gasoline spilled
during refueling, oil, grease and brake
fluid should always be cleaned away
immediately, as should bird droppings
(finish damage).
Any contamination remaining on the
surface of the vehicle will be especially
conspicuous after washing. Use clean-
ing fluid or alcohol with a clean cloth or
cotton pad to remove. Remove tar
spots with tar remover. After cleaning,
the affected areas should be waxed to
ensure continued protection.
Use cleaning and car-care
products that you can obtain
at your BMW center. <
Waxing your car
Protect the finish using carnauba or
synthetic-based waxes only.
The best way to determine when the
finish needs to be waxed is by noting
when water stops beading on the sur-
face.
You can use a glass cleaner to remove
any wax or silicone that may have been
left on the windows during waxing.
Use cleaning and car-care
products that you can obtain
at your BMW center. <
Paint damage
You can touch up small areas of dam-
age with BMW spray paint or a BMW
touch-up stick.
The paint color code for your vehicle is
provided on a sticker located on the
right hand side under the hood and on
the first page of your Service and War-
ranty Information Booklet.
Damage caused by flying stones,
scratches, etc., must be touched up
without delay to prevent rust from form-
ing.
If corrosion has started to form in an
area with paint damage, remove all rust
and clean the area. Then prime the area
with a BMW Primer Stick. Finally, apply
the finish coat. After a few days, polish
and protect the touched-in areas.
More extensive paint damage should
be repaired professionally in accor-
dance with the manufacturer's instruc-
tions. Your BMW center uses original
BMW finish materials in accordance
with approved repair procedures.