BMW 525XI TOURING 2006 E61 Owner's Manual

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Maintenance
BMW maintenance system
The BMW maintenance system supports the
preservation of the traffic and operating safety
of your BMW. The service schedule also
includes operations related to the vehicle's
comfort and convenience features, such as
replacement of the filters for the inside air.
The ultimate objective is to ensure economical
maintenance by providing the ideal service for
your vehicle.
Should the day come when you decide to sell
your BMW, a complete dealer service history
will prove to be an asset of inestimable value.
CBS Condition Based Service
Sensors and special algorithms take the differ-
ent driving conditions of your BMW into
account. Condition Based Service uses this to
determine the current and future service
requirements. By letting you define a service
and maintenance regimen that reflects your
own individual requirements, the system builds
the basis for trouble-free driving.
You can set the Control Display to show
remaining distances and times of selected
maintenance intervals and legally mandated
deadlines, refer to page77:
>Engine oil
>Brake pads, front and rear separately
>Microfilter/activated-charcoal filter
>Brake fluid
>Spark plugs>Vehicle check
>Legally mandated inspections depending
on local regulations
Service data in remote control
Your vehicle stores the information required
maintenance continuously in the remote con-
trol during driving. After accessing the data
stored in the remote control, your BMW Service
Advisor can suggest precisely the right array of
service procedures for your own individual vehi-
cle. You should therefore hand over the remote
control you last used to drive to the BMW Ser-
vice Advisor when you take your vehicle in for
service.
Make sure the date is always set cor-
rectly, refer to page83, as otherwise the
effectiveness of CBS Condition Based Service
is not ensured.<
Service and Warranty Information
Booklet for US models and Warranty
and Service Guide Booklet for
Canadian models
Please consult your Service and Warranty Infor-
mation Booklet for US models and Warranty
and Service Guide Booklet for Canadian models
for additional information on service require-
ments.
BMW recommends that you have service
and repair operations performed at your
BMW center.
Take the time to ensure that these service pro-
cedures are confirmed by entries in your vehi-
cle's Service and Warranty Information Booklet
for US models and Warranty and Service Guide
Booklet for Canadian models. These entries
verify that your vehicle has received the speci-
fied regular maintenance.<

Maintenance
210
Socket for OBD Onboard
Diagnostics interface
Components which are decisive for the
exhaust-gas composition can be checked via
the OBD socket with a device.
This socket is located to the left on the driver's
side, on the underside of the instrument panel
under a cover.
Exhaust-gas values
The warning lamp lights up. The
exhaust-gas values worsen. Have the
vehicle checked as soon as possible.
Display of the previously described
malfunction in Canadian models.
The lamp flashes under certain conditions. This
is a sign of excessive misfiring of the engine. In
this case you should reduce speed and drive to
the nearest BMW center as soon as possible.
Heavy engine misfiring led to serious damage
to the emission-relevant components, espe-
cially the catalytic converter, within a short time.
If the fuel filler cap is not properly tight-
ened, the OBD system can close when
fuel vapor escapes. Then a display light up. If
the cap is then tightened, the display will go out
within a few days.<
Event Data Recorders
Your vehicle may be equipped with one or sev-
eral measuring and diagnosis modules, or with
a device for recording or transmitting certain
vehicle data or information. If you have also
signed a contract of participation for BMW
Assist, certain vehicle data can be transmitted
or recorded to enable corresponding services.
Care
Important information on the care and mainte-
nance of your BMW is contained in the Caring
for your vehicle brochure.

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Replacing components
Onboard toolkit
Sedan
The onboard toolkit is located in the luggage
compartment lid.
Loosen the wing nut to open.
Sports Wagon
The onboard toolkit is located in the left side
panel of the cargo area.
Wiper blade replacement
Front
1.Fold the wiper arm out and grasp firmly.
2.Press the safety tabs together while sliding
the wiper blade toward the front to disen-
gage it.
3.Mount the new wiper blade and slide in until
it is heard to engage.
Rear*
1.Lift off the wiper arm completely and pull off
the wiper blade, refer to arrow.
2.Mount the new wiper blade and press on
until it is heard to engage.

Replacing components
212
Lamps and bulbs
Lamps and bulbs make an essential contribu-
tion to vehicle safety. You must be duly diligent
in replacing them. BMW recommends having
your BMW center perform any work that you do
not feel competent to perform yourself or that is
not described here.
Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contamination will burn into the
bulb's surface and reduce its service life. Use a
clean cloth, napkin, etc., or hold the bulb by its
metal socket.<
A selection of replacement bulbs is available at
your BMW center.
Whenever you perform any work on the
electrical system, turn off the consumers
involved to prevent short circuits from occur-
ring. To avoid possible injury or equipment
damage when replacing bulbs, observe any
instructions provided by the bulb manufac-
turer.<
For care and maintenance of the headlamps,
please follow the instructions in the separate
Caring for your vehicle brochure.
For bulbs for which changing is not
described, and for checking and adjusting
headlamp aim, please contact your BMW cen-
ter.<
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light source for many of
the controls and displays in your vehicle. These
light-emitting diodes, which operate using a
concept similar to that applied in conventional
lasers, are officially designated as Class 1 light-
emitting diodes.
Do not remove the covers, and never
stare into the unfiltered light for several
hours, as irritation of the retina could result.<
Halogen headlamps
The illustration shows the left-hand side of the
engine compartment.1Cover cap for low beams
2Cover cap for high beams
Turn the cover cap to the left and remove.
Always wear gloves and eye protection –
the atmosphere within the H7 bulb is
pressurized. Otherwise there is a danger of inju-
ries if the bulb is accidentally damaged during
replacement.<
Low beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.
2.Remove and replace the bulb.
High beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.

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2.Remove and replace the bulb.
Parking and roadside parking lamps
Bulb 5 watts, W 5 W
One bulb each is located above the low beams
and high beams.
1.Turn the cover cap for low beams or high
beams to the left and remove.
2.Pull out the bulb holder.
3.Remove and replace the bulb.
Xenon lamps*
The service life of these bulbs is very long and
the probability of a failure is very low, provided
that they are not switched on and off an unusual
number of times. If one of these bulbs should
nevertheless fail, it is possible to continue driv-
ing with great caution using the fog lamps, pro-
vided traffic laws in your area do not prohibit
this.
Have work on the Xenon lighting system
performed only by your BMW center or a
workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel. Due to the high voltage present in the
system, there is a danger of fatal injuries when
work is carried out improperly.<
Parking and roadside parking lamps
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Turn signals, front
Bulb 21 watts, PY 21 W
1.Turn the bulb holder to the left and remove.
2.Apply gentle pressure to the bulb while
turning it to the left for removal and replace-
ment.
Side-mounted turn signals
Bulb 5 watts, W 5 W
1.Press back against the front edge of the
light with the tip of your finger, then pivot it
out.
2.Turn the bulb holder to the left and remove.
3.Remove the bulb for replacement.
Side marker lamps, front and rear
To replace, please go to your BMW center or a
workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel.
Tail lamps
Sedan
>Turn signals: bulb 21 watts, PY 21 W
>Backup lamps: bulb 16 watts, W 16 W

Replacing components
214 >Other lamps: bulb 21 watts, P 21 W
1Turn signal
2Tail lamp and brake lamp
3Tail lamp and brake lamp
4Backup lamp
5Reflector
6Roadside parking lamp, tail lamp and
brake lamp
Sports Wagon
>Turn signals: bulb 21 watts, PY 21 W
>Backup lamp and brake lamp 3:
bulb 16 watts, W 16 W
>Other lamps: bulb 21 watts, P 21 W
1Turn signal
2Tail lamp and brake lamp
3Brake lamp
4Backup lamp
5Reflector
6Roadside parking lamp, tail lamp and
brake lamp
Center brake lamp
This lamp uses LED technology for operation.
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Fender-mounted lamps
Sedan
The illustration shows the left-hand side of the
luggage compartment.
All the bulbs are integrated into a central bulb
fitting.
1.Lift up floor mat.
2.Undo the quick-release fasteners of the
side panel and pull out the panel.
3.Press together the two clips at the top and
bottom on the bulb fitting and remove the
bulb fitting.
4.Backup lamps:
Remove and replace the bulb.
Other lamps:
Apply gentle pressure to the bulb while
turning it to the left for removal and replace-
ment.
Sports Wagon
1.Right side: unhook the retaining strap*,
refer to page119.
2.Open the side panel.
3.Turn the bulb socket to the left and remove.
4.Apply gentle pressure to the bulb while
turning it to the left for removal and replace-
ment.

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Lamps in luggage compartment lid
License plate lamp
Bulb 5 watts, C 5 W
1.Insert screwdriver into the slot and press to
the right, refer to arrows. This releases the
lamp.
2.Remove the lamp and replace the bulb.
Sports Wagon:
Backup lamp
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Changing wheels
Safety precautions in the event of a flat
tire or wheel change: park the vehicle as
far as possible from passing traffic and on solid
ground. Switch on the hazard warning flashers.
Lock the steering wheel in straight-ahead set-
ting of the wheels. Apply the handbrake and
engage first gear, reverse gear or selector lever
position P.
Have all vehicle occupants get out of the vehicle
and ensure that they remain outside the imme-
diate area in a safe place, such as behind a
guardrail.
If a warning triangle
* or portable hazard warning
lamp is required, set it up on the roadside at an
appropriate distance from the rear of the vehi-
cle. Comply with all safety guidelines and regu-
lations. Change the wheel only on a level, firm surface
which is not slippery. The vehicle or the jack
could slip to the side if you attempt to raise the
vehicle on a soft or slippery surface such as
snow, ice, tiles, etc.
Position the jack on a firm support surface.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
To avoid serious or fatal injury: never lie under
the vehicle, and never start the engine while it is
supported by the jack.<
What you will need
To avoid rattling noises later on, note the posi-
tions of the tools before removing them, then
return them to their initial positions after com-
pleting work.
1Chock
*
2Vehicle jack*
3Lug wrench*
The tools are located in the mount under the
floor mat or floor panel flap.
1.Lift up floor mat or floor panel flap and cover
located beneath it.
2.Take out the required tools.
3.After using the tools, return then to the stor-
age space.
With run-flat tires, no tools are provided
for wheel changes. They can be pur-
chased as accessories at your BMW center.<

Replacing components
216
Sports Wagon: removing and installing
floor panel flap of storage area package
1.Unhook the roll-up cover at the rear.
2.Raise the floor panel flap.
3.Unhook the two catch straps at the top.
4.Unlock the gas spring strut, refer to arrow,
and remove.
5.Fold over the floor panel flap toward the
front to release it and remove.
6.Open the front floor panel flap.
7.Swing up the spare tire cover and hook the
hooks into the upper frame of the tailgate
opening.8.Take out the cross support upward.
When installing the floor panel flap, proceed in
the reverse order and press down the hinge
covers.
Compact wheel*
1.Unscrew the wing nut 1.
2.Remove the washer 2 laterally.
3.Take out the tool mounts 3.
4.Remove the compact wheel.
Preparing wheel change
1.Observe the safety precautions above.
2.Prevent the vehicle from rolling:
Place the chock behind the front wheel on
the other side of the vehicle, or on inclines,
in front of this wheel. On a steep grade, take
other steps to prevent the vehicle from roll-
ing.
3.Loosen the lug bolts a half turn.
Jacking up vehicle
1.Position the vehicle jack at the jacking point
closest to the wheel so that the entire sur-

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face of the jack base rests on the ground
perpendicularly beneath the jacking point.
The vehicle jack is designed for
changing wheels only. Do not attempt
to raise another vehicle model with it or to
raise any load of any kind. To do so could
cause accidents and personal injury.<
2.Guide the jack head into the rectangular
recess of the jacking point when cranking
up, refer to illustration detail.
3.Jack the vehicle up until the wheel you are
changing is raised from the ground.
Mounting a wheel
1.Unscrew the lug bolts and remove the
wheel.
2.Remove accumulations of mud or dirt from
the mounting surfaces of the wheel and
hub. Also clean the lug bolts.
3.Position the new wheel or compact wheel.
Secure the wheel by screwing at least two
lug bolts into opposite bolt holes.
When you mount wheels other than Genu-
ine BMW light-alloy wheels, different lug
bolts may also be required.
4.Screw in the remaining lug bolts. Tighten all
the bolts securely in a diagonal pattern.
5.Lower the vehicle and remove the jack from
beneath the vehicle.
After mounting
1.Tighten the lug bolts in a diagonal pattern.
To ensure safety, always have the
lug bolts checked with a calibrated
torque wrench as soon as possible to
ensure that they are tightened to the specified torque. The tightening torque is
88.5 lb ft/120 Nm.<
2.When stowing the wheel and tools in the
vehicle, execute these steps in the reverse
order.
3.Check and correct the tire inflation pressure
at the earliest opportunity.
Protect valve stems and valve stem
seal caps against dirt and contamina-
tion. Dirt in valve stems is a frequent source
of gradual air loss.<
4.Initialize the Flat Tire Monitor, refer to
page90, or reset the Tire Pressure Monitor,
refer to page92.
5.Replace the damaged tire as soon as possi-
ble and have the new wheel/tire balanced.
Driving with compact wheel
Drive reservedly and do not exceed a speed of
50 mph/80 km/h.
The driving characteristics change, for example
reduced track stability on braking, extended
braking distance, and altered self-steering
characteristics in the limit range. In conjunction
with winter tires, these characteristics are more
pronounced.
Only one compact wheel may be
mounted. You should re-equip with
wheels and tires of the original size as quickly as
possible.<
Vehicle battery
Battery care
The battery is 100 % maintenance-free, i.e., the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate cli-
mate. Your BMW center will be glad to advise in
all matters concerning the battery.
Charging battery
Only charge the battery in the vehicle via the
terminals in the engine compartment with the
engine off. Connections, refer to Jump starting
on page220.

Replacing components
218
Disposal
Have old batteries disposed of by your
BMW center or hand them in to a recy-
cling center. Maintain the battery in an upright
position for transport and storage. Always
restrain the battery to prevent it from tipping
over during transport.<
Power failure
After a temporary power loss, the functioning of
some equipment may be limited and require
reinitialization. Individual settings are also lost
and must be updated:
>Seat, mirror and steering wheel memory
The positions must be stored again, refer to
page47.
>Time and Date
The values must be updated, refer to
page82.
>Radio
Stations must be stored again if necessary,
refer to page158.
>Navigation system
Wait until the system starts, refer to
page149.
Fuses
Never attempt to repair a blown fuse and
do not replace a defective fuse with a sub-
stitute of another color or amperage rating, as
this could lead to a circuit overload, ultimately
resulting in a fire in the vehicle.<
Sedan
Spare fuses, plastic tweezers and fuse alloca-
tion diagram are located in the compartment for
the onboard tool kit, refer to page211.
Sports Wagon
Reserve fuses and a pair of plastic tweezers are
contained in the onboard tool kit, refer to
page211. A fuse allocation diagram is located
in the cargo area behind the right-hand side
panel.
In glove compartment
1.Release both quick-release fasteners.
2.Fold the cover forward or remove.
Sedan: in luggage compartment
1.Lift up floor mat.
2.Release the quick-release fastener of the
right side panel and pull out the panel.
Sports Wagon: in cargo area
1.Unhook the retaining strap*, refer to
page119.
2.Open the right-hand side panel.