tailgate BMW 528i 1997 E39 Owner's Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1997, Model line: 528i, Model: BMW 528i 1997 E39Pages: 1002
Page 847 of 1002

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Trunk Lid, Tailgate 
4 Tighten left and right tailgate bracket iasteners (arrows) 
4 Tighten upper left and right tailgate fasteners  (arrows). 
- Open tailgate while taking care not to change  hinge posi- 
tions. 
4 Tighten  lower tailgate  hinge fasteners  (arrows) 
- Reconnect eccentric pin actuator motor electrical  harness 
Plug. 
CAUTION- 
The eccentric  pin in the  lowersection  of the  tailgate loclc turns 
in  the  tailgate  when the  button is pressed. 
- Operate button in tailgate to actuate loclting motor. Eccentric 
pin should  move to  top  dead center position.    
Page 848 of 1002

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Trunk Lid, Tailgate 
4 To periorm contact pattern test, coat lower latch areas A, 6 
and C with  grease. 
Carefully close and reopen tailgate. 
Check that  upper section  of tailgate  lock does not  scrape 
against  lower latch. 
* Eccentric pin in  lower section  of tailgate loclc must not 
scrape against upper section 
(B) of  tailgate lock. 
The contact pattern  (C) of upper  section  of tailgate  lock on 
eccentric pin should be centered. 
- To  adjust height  of upper section  of tailgate  lock, loosen fas- 
teners,  move upper section of lock and retighten  fasteners. 
Repeat  contact pattern test after height adjustment. 
Tailgate lateral  guide, adjusting 
< If necessary,  loosen lateral  guide to body  fasteners  (arrows) 
to  allow  it to move. 
Move  lateral guides  to center position. 
< Loosen lateral guide to tailgate  fasteners to allow  it to  move. 
- Close tailgate to center guides with respect to each  other. 
NOTE- 
The bracket  of the  lateral  guide continues  to touch against 
the  body  without clearance  as does  the lateral  guide against 
the tailgate. 
- Open tailgate and tighten guide  fasteners.    
Page 849 of 1002

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41 2-21 
Trunk Lid, ~ailaatel 
Rear window,  adjusting 
NOTE-  Three versions  of rear  window  are used  on 
Sport Wagon 
models. 
Tailgate  must be correctly  adjusted  before rear window  ad- 
justments  are  made. 
- . . . . . .. .. 4 With tailgate closeo  ano rear window open,  oosen  ninge fas- 
teners  (arrows)  to allow  ninge  to move. 
- LoosL'n fasteners n lower section  of ock  to al ow movement. 
- Care& ly c ose  rear  window: 
Ad.~st gap dmensions and poston of rear  window relative 
to Oody panel.  See Tailgate alignment  specifications. . 
FA-UTION- I 
On transition  area between rooflailgate, tailgate must not ex- 
tend  above  height  of roof 
othe~lise wind noise will  be creat- 
ed. 
- If necessary,  adjust height  of rear window frame  by inserting 
spacers between the hinge  and the frame. 
- Carefully open rear  window, taking care  not to alter  adjust- 
ment. 
Tighten left  and  right rear window fasteners. 
Close rear  window and check  adjustment, repeat  step if 
necessary. See  Tailgate alignment specifications. 
Rear  window  locking pin, adjusting 
NOTE--  Several  versions  of rear  window 
locldng pin are  used on 
Sport  Wagon  models. 
1999 528i model is shown.  Other 
models  are similar. 
For  rear  window  adjustment specifications, 
seeTailgate 
alignment  specifications. 
Loosen  lower  assembly fasteners (arrows)    
Page 850 of 1002

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41 2-22 
1 Trunk Lid, Tailgate 
4 With rear  window open,  loosen loclc nut (A) so that inclination 
of  loclting pin 
(B) can be adjusted. 
- Carefully close rear  window, while ensuring that locking pin 
is centered in rotary latch in  lower section. 
NOTE- 
When  closing  rear window,  be sure that  there is a gap  of ap- 
proximately 
1 mm (0.04 in)  between the locliing pin  and  the 
rotary latch  in the  lower section  of lock. 
- Open tailgate and tighten  lower loclc assembly fasteners.  Be 
careful  not to alter inclination  of loclting pin 
(B) when  tighten- 
ing  loclc  nut 
(A). 
4 To adjust height  of rear window  at lock, loosen  loclc nut (A) 
and turn locking pin (B). 
Be careful  not alter position  of loclting pin  when tightening 
lock  nut 
(A). 
CA UTIOG 
After adjusting  rear window,  always checlr position of wiper 
axis  relative  to drive disc  and limit  stop  on rear  window  wiper 
motor. Adjust if necessary  See 611 Wipers and Washers.    
Page 895 of 1002

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51 5 Central Locking and Anti-Theft 
........................... General .51 5.2 
Central Locking ................... .51 5.2 
General  Module 
..................... .51 5.2 
Central  locking inputs and outputs 
....... .51 5.3 
Doorlocks 
........................... 515-5 
Trunklock 
........................... 515-7 
Remote entry  (FZV) 
.................. .51 5.7 
Remote entry  (FZV) inputs and outputs ... .51 5.8 
Car  Memory I Key  Memory ............ .51 5.12 
Trunk  lid soft close (SCA) 
............. .51 5.13 
SCA  subsystem 
.................... .51 5.14 
........ Tailgate  and rear window  locks 
.51 5.14 
Sport Wagon tailgate and rear 
window 
lock schematic ............... .51  5.15 
Door  Handles and Locks .......... .51 5.16 
Door  handle (outer),  removing 
and  installing 
....................... .51 5.16 
Door latch, removing and installing 
..... .51  5.17 
Outer  door lock cylinder, removing 
and  installing 
....................... .51 5.18 
Trunk  Lock Assembly ............. 515-1 9 
Trunk  lock. removing and installing 
...... 515-19 
Trunk  lock striker plate. removing 
and  installing 
....................... 515-20 
Tailgate  lock. emergency release 
....... 515-21 
... Electronic Immobilization (EWS) 515-21 
EWS  variations 
..................... 515-22 
......... EWS  control module. replacing  515-23 
Transmitter 
1 receiver module .......... 515-23 
....................... Ring antenna  515-23 
Anti-theft System (DWA) ........... 51 5-24 
DWA LED Status 
.................... 51  5-24 
Tilt  sensor 
......................... 515-24 
Interior protection .................... 51 5-25 
Glass breakage sensors 
.............. 515-26 
Emergency disarming 
................ 51  5-26    
Page 896 of 1002

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51 5-2 
/Central Locking and  Anti-Theft 
This section covers repair  information for door, trunk and  car- 
go  compartment locks, central locking, electronic 
immob~liza- 
tion (EWS) and anti-theft alarm (DWA). 
€39 cars are equipped with sophisticated self-diagnostic elec- 
trical  systems.  When experiencing malfunctions relating to 
central  locking. EWS  or anti-theft systems, start the diagnosis 
process using the 
BMW service tester DIS,  GT 1, MoDiC or 
equivalent scan tool.  An advanced diagnostic scan tool  can 
usually pinpoint electrical  faults quickly and safely. 
Additional electrical information can  be found  in: 
610 Electrical Component  Locations 
ELE Electrical  Wiring Diagrams 
Central  locking in E39  vehicles controls  the door 
locks, trunk 
or tailgate lock  and fuel filler flap lock.  The control  module for 
the  Central  Body Electronics system  (ZKE 
Ill), lknown as the 
General Module (GM 
Ill), controls central locking. 
ZKE 
Ill manages  the following central  locking related func- 
tions: 
Central locking 
* Keyless  entry 
Key  memory 
Power trunk  release 
Electric opening  of tailgate 
DWA  alarm system 
Diagnosis 
General Module 
4 The  General  Module  (GM) (arrow)  is responsible  for the  op- 
eration  of central body electronics.  The GM is located  behind 
the  glove compartment. 
Based on  input information,  the GM uses internal transistors 
to  switch  current flow (providing voltage or ground) through 
circuits  and actuators. Actuators  are the final controlling de- 
vices  used by GM  to operate  or control various output func- 
tions  such as relays  and motors. 
The  accompanying schematic,  Central locking  inputs and 
outputs,  illustrates  the GM  central locking system.    
Page 898 of 1002

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51 5-4 
I Central Locking and  Anti-Theft 
Driver's door lock 
The 
lock/unlock signals  are sent as  input to the door module 
from two  microswitches  on the lockcylinder. The  driver's door 
module carries out  the locking 
/ unlocking functions  of the 
driver's door through  its final stage control. 
The  signal  to lock  the remaining doors, trunk or tailgate  and 
fuel  flap is sent over  the P-Bus  to the GM  and the passenger 
door module. Activation  of the  passengers door 
loclt is carried 
out  by the  passenger door module.  The rear doors, trunlt  or 
tailgate  and fuel flap  are 
locked by the f~nal stage in the  GM. 
When 
locked from  the outside, all doors  are set to the double 
lock position  and the GM  will not carry out any unlock com- 
mands  from the central 
loclc button  or remote  trunk release 
button. 
Selective  unlocking 
When  unlocking  with the key  or the remote  transmitter,  the 
first  unloclcrequestwill  only unlock the driver'sdoor. A second 
unlock request  will unlock  the remaining doors, trunk or tail- 
gate  and fuel  flap. 
Trunk  locking 
I 
The vehicle  can be locked/unlocked from the trunlc loclc cylin- 
der.  The  GM locks  the trunk  or tailgate, rear doors and  fuel fill- 
er.  The  locking  command  is passed  over the P-Bus  to the 
respective door modules to lock  the driver's and passengers 
doors. 
Locking the  trunk and removing the  key in the 
hor~zontal posi- 
tion will  set the valet lock and prevent  opening  of the trunlt 
with  the central locking system. 
Central  locking switch 
- 
< The central  locking master control  switch (arrow) is located 
in the  center console  behind the shifter. 
The  central locking button will only single 
loclt the doors 
and  trunk.  The filler flap remains unloclted  for refueling pur- 
poses. 
If a door  is  opened from  inside while centrally  locked, the 
remaining  doors remain locked. 
The  open  door can be  relocked, when closed,  by manually 
locking or pressing the  central locking button twice. This 
synchronizes  the door 
locks.    
Page 901 of 1002

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Central Locking  and Anti-Theft 
Trunk lock 
6 Tr~nk ftey pos~rions for eecir'cal mama, locking and 
-nlock~ng are: 
1. Manual unock .. - - - ........ - ..- .- ................. s.=.=-- 2. Unlock. DWA oisarmed, conven:ence open 
(nold 
un1:l aclivaledj 
3. Ne~tral posit'on 
1. -ocn. DWA  armeo,  Convenience closng 
(hold ~nti activated) 
5. Valet .oc,t position 
. -- .............-... .- . - -..... 
Key memory 
< The  remote trunk  button  (arrow) is located  in the  lefl lticlc 
panel. 
- The trunk  can be opened  from this remote release  when the 
doors  are locked  from the  central locking button.  The 
trunk 
remote button is disabled when  the trunkis loclted in the  valet 
position or when  a speed signal of 
4 mph is present  at the 
GM. 
Remote entry (FZV) 
< The  €39 remote  (keyless) entry system (FZV)  uses a tiny ra- 
dio transmitter  in the vehicle  key to 
lock and  unlock  the doors 
and  the trunk by  remote control.  There are a  number of other 
features  incorporated in FZV: 
Locltinglunloclting of fuel filler lid 
Selective unlocking  of driver's door  (as with key  in lock) 
Armingldisarming of  DWA  alarm system 
Remote  unlocking  of 
trunk lid or tailgate 
Comfort  opening  of windows and sunroof 
* Interior lighting  activation 
Panic  mode  alarm activation 
* Models to  1999:  Key incorporates  LED. LED informs oper- 
ator  that  an FZV  signal is being transmitted.  LED is also 
useful  indicator  of key initialization status  and lkey self-test. 
Keys delivered with four different colored  labels. This  is 
helpful  to differentiate  FZV  keys during initialization, 
pre. 
venting possibility  of misassigning key  ID which would 
change coded  Key Memory  functions.    
Page 902 of 1002

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515-8 
/Central Locking and Anti-Theft 
The General Module  (GM) is connected to  the FZV receiver 
module  (in left rear  roof pillar) via K-Bus. Locking  and unlock- 
ing  of doors, trunk or tailgate and convenience  closing is car- 
ried  out by  the GM  subsystem controlling  the door lock, 
window and sunroof modules. 
The  accompanying schematic,  Remote entry 
(FZV) inputs 
and  outputs,  illustrates  the GM remote  entry subsystem. 
Remote entry (FZV) inputs and outputs 
Inputs  Outputs    
Page 908 of 1002

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SCA subsystem 
1. Battery power (term. 30) 
2. Battery  power (term. 30) 
3. SCA actuator 
4. Ground  (term. 31) 
5. Feedback OPEN 
6. Ground (term. 31) 
7. General  Module (GM) 
8. Trunk contact  switch 
9. Trunk opening  switch 
502515990 
SCA operation 
Three  microswitches  are used  to operate trunk latching sys- 
tem. 
Microswitch  mounted on  lock cylinder.  Pushing lock cylin- 
der  in will  signal  GM to activate actuator  and open  trunk. 
Q Microswitch  in actuator signals  GM when  trunlc has re- 
leased. Actuator  shuts off. 
When  closing trunk, third  microswitch (on trunk  latch) sig- 
nals  GM to activate actuator. Cam  turns to pull  lid closed. 
Foroverload  protection, 
ON duration of actuator is  limited to a 
max. 
5 seconds. 
Emergency opening  of trunk is provided by  a mechanical link 
from  the lockcylinder. 
If the trunlc has been opened  by the 
emergency release,  it can be 
reclosed as a conventional lid 
with  normal  pressure. 
Tailgate and  rear window locks 
The Sport  Wagon  tailgate can be opened  from: 
0 Remote lkey (FZV) 
Interior tailgate  release button  at driver's  lkick panel 
Unlock microswitch above rear license plate