engine BMW 530I SEDAN 2007 Service Manual

Maintenance
232
Maintenance
BMW maintenance system
The BMW maintenance system supports the
preservation of the traffic and operating safety
of your BMW. The service schedule also
includes operations related to the vehicle's
comfort and convenience features, such as
replacement of the filters for the inside air.
The ultimate objective is to ensure economical
maintenance by providing the ideal service for
your vehicle.
Should the day come when you decide to sell
your BMW, a complete dealer service history
will prove to be an asset of inestimable value.
CBS Condition Based Service
Sensors and special algorithms take the differ-
ent driving conditions of your BMW into
account. Condition Based Service uses this to
determine the current and future service
requirements. By letting you define a service
and maintenance regimen that reflects your
own individual requirements, the system builds
the basis for trouble-free driving.
You can set the Control Display to show
remaining distances and times of selected
maintenance intervals and legally mandated
deadlines, refer to page80:
>Engine oil
>Brake pads, front and rear separately
>Brake fluid
>Vehicle check>Legally mandated inspections depending
on local regulations
Service data in remote control
Your vehicle stores the information required
maintenance continuously in the remote con-
trol during driving. After accessing the data
stored in the remote control, your BMW Service
Advisor can suggest precisely the right array of
service procedures for your own individual vehi-
cle. You should therefore hand over the remote
control you last used to drive to the BMW Ser-
vice Advisor when you take your vehicle in for
service.
Make sure the date is set correctly, refer
to page86, otherwise the effectiveness
of CBS Condition Based Service is not
ensured.<
Service and Warranty Information
Booklet for US models and
Warranty and Service Guide Booklet
for Canadian models
Please consult your Service and Warranty Infor-
mation Booklet for US models and Warranty
and Service Guide Booklet for Canadian models
for additional information on service require-
ments.
BMW recommends that you have service
and repair operations performed at your
BMW center.
Take the time to ensure that these service pro-
cedures are confirmed by entries in your vehi-
cle's Service and Warranty Information Booklet
for US models and Warranty and Service Guide
Booklet for Canadian models. These entries
verify that your vehicle has received the speci-
fied regular maintenance.<

Mobility
233Reference
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Socket for OBD Onboard
Diagnostics interface
Components which are decisive for the
exhaust-gas composition can be checked via
the OBD socket with a device.
This socket is located to the left on the driver's
side, on the underside of the instrument panel
under a cover.
Exhaust-gas values
The warning lamp lights up. The
exhaust-gas values worsen. Have the
vehicle checked as soon as possible.
Display of the previously described
malfunction in Canadian models.
The lamp flashes under certain conditions. This
is a sign of excessive misfiring of the engine. In
this case you should reduce speed and drive to
the nearest BMW center as soon as possible.
Heavy engine misfiring causes serious damage
to the emission-relevant components, espe-
cially the catalytic converter, within a short time.
If the fuel filler cap is not properly tight-
ened, the OBD system will assume that
fuel vapor escapes. Then a display lights up. If
the cap is then tightened, the display will go out
within a few days.<
Event Data Recorders
Your vehicle may be equipped with one or sev-
eral measuring and diagnosis modules, or with
a device for recording or transmitting certain
vehicle data or information. If you have also
signed a contract of participation for BMW
Assist, certain vehicle data can be transmitted
or recorded to enable corresponding services.
Care
Important information on the care and mainte-
nance of your BMW is contained in the Caring
for your vehicle brochure.

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235Reference
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Lamps and bulbs
Lamps and bulbs make an essential contribu-
tion to vehicle safety. You must be duly diligent
in replacing them. BMW recommends having
your BMW center perform any work that you do
not feel competent to perform yourself or that is
not described here.
Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contamination will burn into the
bulb's surface and reduce its service life. Use a
clean cloth, napkin, etc., or hold the bulb by its
metal socket.<
A selection of replacement bulbs is available at
your BMW center.
Only replace bulbs when cool, as other-
wise you may be burned.<
Whenever you perform any work on the
electrical system, turn off the systems/
consumers involved to prevent short circuits
from occurring. To avoid possible injury or
equipment damage when replacing bulbs,
observe any instructions provided by the bulb
manufacturer.<
For care and maintenance of the headlamps,
please follow the instructions in the separate
Caring for your vehicle brochure.
For bulbs for which changing is not
described, and for checking and adjusting
headlamp aim, please contact your BMW cen-
ter.<
Light-emitting diodes LEDs
Light-emitting diodes installed behind translu-
cent lenses serve as the light source for many of
the controls and displays in your vehicle. These
light-emitting diodes, which operate using a
concept similar to that applied in conventional
lasers, are officially designated as Class 1 light-
emitting diodes.
Do not remove the covers, and never
stare into the unfiltered light for several
hours, as irritation of the retina could result.<
Halogen headlamps
The illustration shows the left-hand side of the
engine compartment.
1Cover cap for low beams
2Cover cap for high beams
To remove the cover caps:
>Low beams: press the detent, arrow, and
remove the cover from the guide.
>High beams: turn the cover cap to the left
and remove.
Always wear gloves and eye protection –
the atmosphere within the H7 bulb is
pressurized. Otherwise there is a danger of inju-
ries if the bulb is accidentally damaged during
replacement.<

Replacing components
236
Low beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.
2.Remove and replace the bulb.
High beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.
2.Remove and replace the bulb.
Parking and roadside parking lamps
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Xenon lamps*
The service life of these bulbs is very long and
the probability of a failure is very low, provided
that they are not switched on and off an unusual
number of times. If one of these bulbs should
nevertheless fail, it is possible to continue driv-
ing with great caution using the fog lamps, pro-
vided traffic laws in your area do not prohibit
this.
Have work on the xenon lighting system
performed only by your BMW center or a workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel. Due to the high voltage present in the
system, there is a danger of fatal injuries when
work is carried out improperly.<
Access to lamps
The illustration shows the left-hand side of the
engine compartment.
1Cover cap for parking and roadside parking
lamps, daytime running lamps
2Sealing cap for turning lamps
*
To remove the covers:
>Parking lamps and roadside parking lamps,
daytime running lamps: turn the cover cap
to the left and remove.
>Turning lamps: turn the sealing cap to the
left and remove.
Parking lamps and roadside parking
lamps, daytime running lamps
H8 bulb, 35 watts
1.Turn the bulb in the direction of the arrow, in
the opposite direction on the other side,
and remove.
2.Remove the connector and replace the
bulb.

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Lamps in luggage compartment lid
License plate lamp
5-watt bulb, C5W
1.Insert screwdriver into the slot and press to
the right, refer to arrows. This releases the
lamp.
2.Remove the lamp and replace the bulb.
Sports Wagon:
Brake lamp and backup lamp
1.Turn the locks to the left and fold down the
trim.
2.Fold down the foam insulation.3.Pull out the bulb holder for the backup
lamp1 or brake lamp2 downward.
4.Backup lamp: remove the bulb for replace-
ment.
Brake lamp: apply gentle pressure to the
bulb while turning it to the left for removal
and replacement.
Changing wheels
Safety precautions in the event of a flat
tire or wheel change: park the vehicle as
far as possible from passing traffic and on solid
ground. Switch on the hazard warning flashers.
Have all vehicle occupants get out of the vehicle
and ensure that they remain outside the imme-
diate area in a safe place, such as behind a
guardrail.
If a warning triangle
* or portable hazard warning
lamp
* is required, set it up on the roadside at an
appropriate distance from the rear of the vehi-
cle. Comply with all safety guidelines and regu-
lations.
Change the wheel only on a level, firm surface
which is not slippery. The vehicle or the jack
could slip to the side if you attempt to raise the
vehicle on a soft or slippery surface such as
snow, ice, tiles, etc.
Position the jack on a firm support surface.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
To avoid serious or fatal injury: never lie under
the vehicle, and never start the engine while it is
supported by the jack.<

Replacing components
242 3.Check and correct the tire inflation pressure
at the earliest opportunity.
Protect valve stems with valve stem
seal caps against dirt and contamina-
tion. Dirt in valve stems is a frequent source
of gradual air loss.<
4.Initialize the Flat Tire Monitor, refer to
page94, or reset the Tire Pressure Monitor,
refer to page96.
5.Replace the damaged tire as soon as possi-
ble and have the new wheel/tire balanced.
Driving with compact wheel
Drive reservedly and do not exceed a speed of
50 mph/80 km/h.
The driving characteristics change, for example
reduced track stability on braking, extended
braking distance, and altered self-steering
characteristics in the limit range. In conjunction
with winter tires, these characteristics are more
pronounced.
Only one compact wheel may be
mounted. You should re-equip with
wheels and tires of the original size as quickly as
possible.<
Vehicle battery
Battery care
The battery is 100 % maintenance-free, i.e., the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate cli-
ma te. Your BM W center will be glad to advise in
all matters concerning the battery.
Charging battery
Only charge the battery in the vehicle via the
terminals in the engine compartment with the
engine switched off. Connections, refer to
Jump starting on page246.
Disposal
Have old batteries disposed of by your
BMW center or hand them in to a recy-
cling center. Maintain the battery in an upright
position for transport and storage. Always
restrain the battery to prevent it from tipping
over during transport.<
Power failure
After a temporary power loss, the functioning of
some equipment may be limited and require
reinitialization. Individual settings are also lost
and must be updated:
>Seat, mirror and steering wheel memory
The positions must be stored again, refer to
page48.
>Time and Date
The values must be updated, refer to
page85.
>Radio
Stations must be stored again if necessary,
refer to page172.
>Navigation system
Wait until the system starts, refer to
page140.
Fuses
Never attempt to repair a blown fuse and
do not replace a defective fuse with a sub-
stitute of another color or amperage rating, as
this could lead to a circuit overload, ultimately
resulting in a fire in the vehicle.<
Sedan
Spare fuses, plastic tweezers and fuse alloca-
tion diagram are located in the compartment for
the onboard tool kit, refer to page234.
Sports Wagon
Spare fuses and a pair of plastic tweezers are
contained in the onboard tool kit, refer to
page234. A fuse allocation diagram is located
in the cargo bay behind the right-hand side
panel.

Giving and receiving assistance
246
Jump starting
When your battery is discharged, you can use
two jumper cables to start your BMW with
power from the battery in a second vehicle. You
can also use the same method to help start
another vehicle. Use only jumper cables with
fully-insulated clamp handles.
To avoid the risk of potentially fatal injury,
always avoid all contact with electrical
components while the engine is running. Care-
fully adhere to the following sequence, both to
prevent damage to one or both vehicles, and to
guard against possible personal injuries.<
Preparation
1.Check whether the battery of the other
vehicle has a voltage of 12 Volts and
approximately the same capacitance in Ah.
This information can be found on the bat-
tery.
2.Switch off the engine of the assisting vehi-
cle.
3.Switch off any electrical systems and com-
ponents in both vehicles.
There must not be any contact between
the bodies of the two vehicles, otherwise
there is a danger of shorting.<
Connecting jumper cables
To avoid personal injury from sparks, fol-
low this sequence when connecting
jumper cables.<
In your BMW, the so-called jump-starting termi-
nal in the engine compartment serves as a pos-
itive terminal for the battery, also refer to engine
compartment overview on page229. The cover
cap is marked with a +.1.Fold open the cover of the BMW jump-
starting terminal. To do so, pull the tab.
2.Attach one end of the jumper cable plus/+
to the positive terminal of the battery or a
jump-starting terminal of the vehicle provid-
ing assistance.
3.Attach the second end of the cable to the
positive terminal of the battery or to a start-
ing-aid terminal of the vehicle to be started.
4.Attach one end of the jumper cable minus/–
to the negative terminal of the battery or to
an engine or body ground of the assisting
vehicle.
Your BMW has a special nut as body ground
or negative terminal.
5.Attach the second end of the cable to the
negative terminal of the battery or to the
engine or body ground of the vehicle to be
started.

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Starting engine
1.Start the engine on the assisting vehicle
and allow it to run at idle for several minutes
at slightly increased speed.
2.Start the engine on the other vehicle in the
usual way.
If the first starting attempt is not successful,
wait a few minutes before another attempt
in order to allow the discharged battery to
recharge.
3.Let the engines run for a few minutes.
4.Disconnect the jumper cables by reversing
the connection sequence.
Check the battery and recharge if necessary.
Never use spray fluids to start the
engine.<
Tow-starting and towing
Observe applicable laws and regulations
for tow-starting and towing.<
Do not transport any passengers other
than the driver in a vehicle that is being
towed.<
Using tow fitting
The screw-on tow-fitting must always be car-
ried in the vehicle. It can be screwed in at the
front or rear of the BMW.
Sedan:
It is located in the toolkit in the luggage com-
partment lid, refer to page234.
Sports Wagon:
It is located in the toolkit behind the left side
panel in the cargo bay, refer to page234.
Use only the tow fitting provided with the
vehicle and screw it all the way in. Use the
tow fitting for towing only on roads. Avoid lateral
loading of the tow fitting, e.g. do not lift the vehi-
cle by the tow fitting. Otherwise damage to the
tow fitting and the vehicle can occur.<
Access to screw thread
Press the arrow symbol on the cover in the
bumper.
Front:
Rear:
Being towed
Make sure that the ignition is switched on,
refer to page60, otherwise the low
beams, tail lamps, turn signals and windshield
wipers would not be available. Do not tow the
vehicle with the rear axle raised, as otherwise
the steering can turn to the left or right. When
the engine is stopped, there is no power assist.
This then requires increased effort for braking
and steering. Active steering is deactivated and
larger steering wheel movements are
required.<
Switch on the hazard warning flashers depend-
ing on the local regulations. If the electrical sys-
tem fails, mark the vehicle to be towed, e.g. with
a sign or warning triangle in the rear window.

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249Reference
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Tow-starting
Do not tow-start the vehicle if possible, but
instead start the engine by means of jump start-
ing, refer to page246. With a catalytic con-
verter, tow-starting should only be carried out
with the engine cold, and with automatic trans-
missions, the engine cannot be started by tow-
starting.
1.Switch on the hazard warning flashers,
comply with country-specific regulations.
2.Switch on the ignition, refer to page60.
3.Shift into 3rd gear.
4.Tow-start with the clutch completely
depressed and slowly release the clutch.
After the engine starts, immediately
depress the clutch again completely.
5.Stop at a suitable location, remove the tow
bar or rope and switch off the hazard warn-
ing flashers.
6.Have the vehicle checked.

Technical data
252
Technical data
Engine data
528i/xi535i/xi550i
Displacement cu in/cmµ182.8/2,996 181.8/2,979 292.8/4,799
No. of cylinders 668
Maximum output hp 230 300 360
at engine speed rpm 6,500 5,800 6,300
Maximum torque lb ft/Nm 200/270 300/407 360/488
at engine speed rpm 2,750 1,400 3,400