mirror BMW 540I 1998 E39 Central Body Electronics ZKE Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1998, Model line: 540i, Model: BMW 540i 1998 E39Pages: 80, PDF Size: 4.14 MB
Page 1 of 80

Table of Contents
SubjectPage
Central Body Electronics (ZKE III)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Objectives of the Module  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Purpose of the System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
System Components  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Power Distribution  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Windshield Wiping/Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Headlight Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Window Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rain Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Central Locking. . . . . .  . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trunklid/Tailgate  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remote (Keyless) Entry.  . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Car Memory/Key Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Anti-Theft (DWA) System . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Windows/Sunroof . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Interior Lighting. . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Visual Entry Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Seat/Mirror/Steering Column Memory. . . . . . . . . . . . . . . . . . . . . . . . . . 58
Seat Functions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Steering Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
General Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Consumer Cut Off/Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Review Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 
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2
Central Body Electronics ZKE III
Objectives of the Module
After completing this module, you will be able to:
• List the functions directly controlled by the GM III.
• Describe how the GM III recognizes the key position from the drivers door.
• Explain what “convenience” features are available from the FZV key.
• Describe how the Seat Module communicates a request for a stored memory position  
with the mirror modules. 
• List what circuits are controlled by Consumer Cut Off.
• Demonstrate how to Emergency disarm DWA. 
• Describe the changes in the 2000 MY Key.
• Explain the electronic influence on power steering assist (Servotronic).
• Demonstrate how to open the sunroof (in the event of an electrical malfunction). 
CENTRAL BODY ELECTRONICS (ZKE III) 
Models: E38 - 740i(L) and 750iL
E39 - 525i, 528i, 530i, 540i and M5            
E53 - X5 3.0i and X5 4.4i
Production Date: E38 1994 to Present
E39 1997 to Present 
E53 1999 to Present
Manufacturer: Hella
Pin Connectors: White - 26 pin, Black 26 pin, Black 20 pin (large)  
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3
Central Body Electronics ZKE III
Central Body Electronics (ZKE III)
Purpose of the System
The Central Body Electronics (ZKE III) system manages the following functions:
GM III
• Windshield Wiping/Washing
• Windsheild Rain Sensor (AIC)
• Headlight Washing
• Tailgate Wiping/Washing
• Interior Lighting
• Central Locking
• Keyless Entry
• Key Memory
• Power Trunk Release
• Electric Opening of Tailgate
• DWA Alarm System
• Servotronics
• Consumer Cut-off/sleep mode
• DiagnosisDriver’s Door Switch Block/
Module
• Power Windows
• Mirror Adjustment/Memory/   
HeatingPassenger’s Door Module
• Mirror Adjustment/Memory/
Heating
• Power Windows
Sunroof Module
• Power SunroofSeat/Mirror/ Steering Column
Memory Module
• Seat Adjustment/Memory
• SteeringColumn Adjustment/
Memory
The ZKE III system was introduced on the E38 and is used in the E39 and E53. Most of the
functions  operate  the  same  on  these  vehicles  with  minor  changes  and  added  features  to
the system.
ZKE III  represents  the  combination  of  Body  Electronics  functions  into  one  central  control
module, the General Module (GM).  
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5
Central Body Electronics ZKE III
The ZKE III system offers an overall reduction in vehicle wiring particularly in the areas sub-
ject to wear from movement such as doors, seats and the steering column. To accomplish
this, the “P- Bus” is used to interface (signaling) with peripheral modules over a single wire.
The ZKE III modular system consisting of the following components:
• General Module III  = Main controller for ZKE functions
• PM - SB/FT            = Driver’s door switch block and door module
• PM - BT                  = Passenger’s door module
• PM - SHD               =Sunroof module
•PM - SM                 =Seat/Mirror/Steering Column memory module
• AIC                         = Rain Sensor (if equipped)
All modules communicate through the P-Bus and GM III onto the K-Bus for diagnosis. 
PM-FT/SB
PM-SMPM-BT
PM-SHD
P-BUS
K-BUS
Driver's Door
Switchblock/
ModuleDriver's Door
Switchblock/
Module
Seat Memory
ModuleSeat Memory
Module
Passenger's
Door ModulePassenger's
Door Module
Sunroof
ModuleSunroof
Module
GM IIIFBZVFBZVDWADWA
FBZV
RECEIVER
MODULE
GM III MODULE
LOCATED IN CARRIER
FORWARD OF GLOVE BOX
Separate
Switch and
Module < 96
E38 on K-Bus
>99 MY
12520102.eps 
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6
Central Body Electronics ZKE III
The following is an overview of new or changed features found on the E53 ZKE III variant: 
• Passenger’s door module is incorporated into the passenger’s door switchblock.
• Sunroof module (SHD) is located on the P -Bus.
• The Central Locking system uses a door lock actuators with hall effect sensors.
• The GM III is responsible for the Key Memory feature.
The E53 ZKE III system continues to be a modular system consisting of the following:
•General Module III  = Main controller for ZKE functions
•PM - SB/FT             = Driver’s door switch block and door module
•PM - SB/BT            =Passenger’s door module/Window switch
•PM - SHD               =Sunroof module
•PM - SM                 =Seat/Mirror/ Steering Column memory module
•AIC                         = Rain Sensor (if equipped)
All of these modules communicate over the “K-Bus and P-Bus” for signaling purposes and
diagnosis. 
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12
Central Body Electronics ZKE III
Rain Sensor (AIC - if equipped)
Purpose of the System
The  Windshield  Wiping  System  is  also  available  with  an  optionally  equipped  Rain  Sensor.
The Rain Sensor provides added driver convenience and enhances safety by automatical-
ly  activating  the  intermittent  function  of  the  windshield  wipers  when  water  droplets  are
detected on the windshield.
System Components
Rain Sensor: The unit is mounted on the top center area of the interior windshield surface
directly behind the rear view mirror. The unit contains:
• Optical  Prism  Body:This  portion  of  the  unit  is  per-
manently  fixed  to  the  windshield.  It  can  not  be
removed and can only be replaced with a replacement
windshield.  
The prism body has a reflective surface that faces the  
back of the windshield. The prism body also acts as  
the windshield mount for the Rain Sensor Control   
Module.
• Rain Sensor Control Module:The control module incorporates the following;
- Infra Red Emitter and Detector Diodes
- Optics heater (prevents condensation from forming on diodes and prism)
- Optics evaluation and control electronics
- Photo cell to detect night driving 
The control module requires four signals for operation; KLR, KL31, Windshield Wiper Motor
Park Signal Feedback and K-Bus interface.
12510112.jpg
GM III
12510113.eps 
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Anti-Theft (DWA) System
Purpose of the System
The  DWA  alarm  system  offers  vehicle  protection  by  monitoring  the  doors,  hood,  interior,
luggage  compartment  and  vehicle  tilting.  When  activated,  DWA  deters  theft  by  sounding
an  alarm  siren  for  30  seconds,  flashing  the  low  beam  headlights  (high  beam  on  Xenon
equipped models) and four way flashers for 5 minutes. 
The control electronics for DWA are integrated in the general module. The DWA - LED 
indicator is located in the rear view mirror (E38 in the top center IHKA grille).
The system is “armed/disarmed” from the driver’s door lock cylinder, remote transmitter or
luggage compartment lock cylinder. The alarm is immediately deactivated when disarmed
with the key in the driver’s door lock cylinder (may be deactivated in Conversion) or remote
transmitter.  
The GM utilizes existing components and/or circuits as part of the DWA system:
•  Door latch switch/sensor contacts (door open/closed).
•  Trunk lid switch contact (monitored for closed trunk).
•  Trunk  lock  key  position  switch  (located  on  the  trunk  lock,  this  switch  signal  prevents
DWA from activating if armed when the trunk is opened with the key).
•  Hood switch (monitored for closed hood, located under the hood).
•  DWA status LED (part of rear view mirror).
The additional components required are:
• Interior Sensor                    • DWA Siren                      • Tilt sensor
33
Central Body Electronics ZKE III
615200102.eps 
Page 55 of 80

Visual Entry Aid (E38/E53)
Purpose of the System
The  E38  (>99  MY)  and  E53  is  equipped  with  the  “Visual  Entry  Aid”  lighting  system  which
enhances operator convenience and safety. All interior door handles are supplemented with
soft glow lighting for ease of locating the interior door handles. When activated, the exteri-
or  door  lighting  illuminates  providing  a  subtle  underglow  for  the  exterior  door  handles  on
the E38 and exterior rear view mirrors on the E53.
• The interior door handle lighting(including later E53) is provided by slim profile LEDs
and controlled directly by the LCM III.
• The exterior  door  handle  lightingis  provided  by  halogen  bulb  light  sources  in  each
door and fiber optic tubing. The light sources are controlled by a Visual Entry Aid Control
Module which activates the lights simultaneously when the GM III activates the vehicle
interior lights. 
System Components
Interior  Door  Handle  Lighting: The  light-
ing  is  provided  by  orange  glow  light  strips
illuminated by LED’s.  
• The light strips are part of the door han-
dle shell and are not replaceable.  
• The LED’s are individually replaceable.
The LED’s are connected to the KL 58g interior panel lighting circuit. KL 58g is an output
pulse  width  modulated  control  signal  from  the  LCM  III.  The  duty  cycle  changes  when  the
LCM III detects a change in the voltage drop at the light dimmer input signal.
55
Central Body Electronics ZKE III
Replacement LED
“Orange Glow”
Light Strip
615200121.eps 
Page 58 of 80

Seat/Mirror/Steering Column Memory
Purpose of the System
The  front  seats,  outside  rearview  mirrors  and  steering  column  (if  equipped)  positions  are
electrically  adjustable.  The  “customized”  adjustment  positions  can  be  memorized  and
stored for three diferent users and recalled back to the individual positions (with the excep-
tion of the passenger seat - not in memory).
The  basic  features  of  seat/mirror/steering  column  operation,  as  well  as  the  memory  posi-
tions is integrated into the ZKE III system.
• Seat/Steering Column Memory 
Module (PM SM).
• Driver’s Door Switchblock Mod- 
ule (PM FT/SB - early E38 was  
separate).
• Passenger’s Door Module (PM  
BT - E53 combined with window  
switch).
• General Module (GM III).
• 3 Position Memory Switch.
• Seat Switch.
• Steering Column Switch.
• Seat/Steering Column/Mirror 
Motors.
The Seat/Steering Column Memory Module communicates with the DISplus or MoDiC for
diagnosis and Vehicle Memory encoding.
58
Central Body Electronics ZKE III
System Components:                               Inputs - Processing - Outputs
E38/E39 Shown 
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59
Central Body Electronics ZKE III
System Components
- with Principle of Operation
Manual Operation:The manual adjustments of the seat, mirrors and steering column are
carried out with the respective switches as with the previous systems.
The  mirror  adjustment  switch  is  located  in  the  driver’s  switch  block.  The  mirror  operation
input is a digital signal that is processed by each respective module for mirror positioning.
Memory Storage: The parameters for storing memory positions are are as follows:
• With  the  transmission  range
selector  in  “P”  and  the  mirror
change over switched to the left,
switch  the  ignition  on  and  press
the “M” on the memory switch.
• The memory indicator lamp swi- 
tches on for 7 seconds.
• Press one of the three position 
switches (1, 2 or 3) within the 7  
second memory period.
• The current positions of the mir-
rors, seat and steering column 
are stored for recall.
The positions of the mirrors are stored in the respective door
modules based on the position of the feedback potentiome-
ters. The positions of the seat and steering column are stored
in the seat module, based on the ripple count.
Recalling a memory position setting is possible by either
pressing and holding the recall switch (1, 2 or 3) with KL 15
“ON” or tapping the recall button (1, 2 or 3) with:
• The driver’s door open and KL 15 “OFF”.
• KL R ON and KL 15 “OFF”. 
The recall movement can be interrupted at any time by touching any of the adjusting
switches.
E38/E39
E53 
615200133.tiff