Timing chain cover BMW 540i 2000 E39 Repair Manual

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11 7-52
Camshaft Timing Chain
Remove primary camshaft chain tensioner (arrow) from tim-
ing chain cover.
CAUTIOIG
Primary camshaft chain tensioning piston is under spring
pressure.
Press down on secondary chain tensionerand lock into place
using
BMW special tool 11 3 292 or a similar size wire.
Remove exhaust camshaft impulse wheel
rows). Remove impulse wheel (A).
4 Remove spring plate (A). mounting
nuts
(ar-

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11 7-55
Camshaft Timing Chain
< Set timing chain on exhaust camshaft end
< Working in cylinder head cavity, remove timing chain cover
bolts
(arrows).
< Remove secondary chain lower guide bolts (arrows). Re-
move chain guide.
NOTE-
Bolt on intake camshaft side is long and extends into timing
chain cover.
- Remove crankshaft loclting tool from transmission bellhous-
ing.

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~ ~~ ~
I Camshaft Timing Chain I --
lnstall crankshaft holding tool (BMW special tool 11 8 190/11
8 200). Make sure cut outs in tool engages openings in
damper assembly. While counterholding crankshaft with
special tool, remove crankshaft center bolt (A).
CAUTION-
Do not use flywheel locking tool to hold crankshaft stationary
NOTE-
The crankshaft hub centerbolt is tightened to a torque of 410
Nm (300 ft-lb).
4 Install crankshaft damper puller (BMW special tool 11 8 210)
to 11 8 200. and (A) remove damper from crankshaft.
The crankshaft must not be allowed to rotate when the timing
chains are loosened or removed. The pistons can contact the
valves. Use appropriate crankshaft holding tool when loosen-
ing crankshaft hub center bolt.
Using a drift of less than
5 mm diameter, drive two locating
dowels in left and right sides of lower timing
cham cover to-
ward engine. Remove cover mounting bolts
(arrows) and
carefully lift cover off.
CA
UTION-
* Use care when removing the cover from the cylinder heao
gasket. If the cover is stuck, use a sharp
knife to separate
it from the headgasket.
If cylinder liead gasket Is damaged, remove cylinder
head and replace head gasket. See
113 Cylinder
head and valvetrain.
NOTE-
- The chain cover can be removed with the coolant pump in-
stalled.
Use care when removing the cover from the coolant pipe
at rear.
- Push primary chain tensioner guide rail aside and remove
chain.

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... -.
rpp- --- Camshaft Timing Chain1
Timing chains, installing
(M52 TU and M54 engines)
CAUTIOI\C
The procedure outlined below assumes that the camshaits
are lockedin the
TDC installation position with speciallocling
tools as shown earliel:
- inspect timing chain sprockets. Inspect guide rail and ten-
sioner rail for damage. Replace any part that is worn
or dam-
aged.
NOTE-
If any sprockets are being replaced due to wear, the chain
should also be replaced.
4 Primary timing chain assembly
1. Primary chain tensioner
2. Chain tensioner rail
3. Cranltshaft sprocket
4. Exhaust camshaft sprocket
5. Primary chain
6. Anchor bolt
7. Guide rail
8. Anchor bolt
9. Woodruff key
- Install primary timing chain to crankshaft sprocltet and hang
upper end from exhaust camshaft.
- If necessary, replace crankshaft radial seal in cover. See
Crankshaft oil seal, replacing (M52 TU and M54 engines).

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(camshaft Timing Chain
- To install lower timing case cover:
- Clean cover and cylinder block sealing surfaces
Use new
gaskets and coolant pipe O-ring.
Remove timing chain cover dowel pins from engine block.
Drive timing cover dowels in until they just protrude slightly
from sealing surface.
Apply a small bead of silicon sealer (Three Bond 1209
63
or equivalent) to corners of cylinder head where timing
cover meets cylinder head and engine block.
Tap cover into position until firmly seated.
lnstall all bolts hand tight, including two Torx bolts from
above.
Install secondary chain lower guide.
Tighten cover mounting bolts alternately and in stages.
Tightening torque
Lower timing cover to cylinder
bloclc (M6) 10 Nrn (89 in-lb)
- Install oil pan with new gasket. See 119 Lubrication Sys-
tem.
Tightening torque
Oil pan
to engine bloclc (M6)
8.8 grade
10.9 grade 10 Nrn (89 in-lb)
12 Nm
(9 ft-lb)
- Align damper assembly with lteyway and tap into place. In-
sert new center bolt with washer.
CAUTION-
Inspect woodruff key for damage before installing hub
assembly.
- Attach special tools 11 8 20011 1 8 190 to damper assembly.
Counterhold damper with
11 8 190 while tightening center
bolt.
CAUTION-
Do not use BMW special tool 1 I 2 300 to hold crankshaft
stationary to tighten cranl(shaft hub center bolt. Use only
the special tools specified, or equivalent hub holding tool.
Have a second person hold special tool
11 8 190 while
tightening center crankshaft bolt.
Tightening torque Crankshaft hub to crankshaft 410 Nrn
(300
ft-lb)

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11 7-66
I Camshaft Timing Chain
4 install cylinder head cover:
Check for correct seating of half-moon seals
(A) in back of
cylinder head cover.
Use a small amount of Three Bond
1209 8 or equivalent
sealant at corners
(B) of half-moon cutouts. Seal corners
in front of cylinder head at VANOS control unit.
Tightening torque
Cylinder head cover to cylinder head
10 Nm (89 in-lb)
- Remainder of reassembly is reverse of removal, noting the
following:
Secure all coolant hoses, thermostat housing, engine cool-
ant drains.
Install new engine oil filter and oil. See
119 Lubrication
System.
Refill and bleed cooling system as described in
170 Radi-
ator and Cooling system.
Use scan tool to check VANOS operation with engine
idling.
Tightening torques Coolant drain plug to cylinder block
25 Nm (18 ft-lb)
Radiator cooling fan (viscous clutch)
to coolant pump
40 Nm (30 ft-lb)
Radiator drain screw to radrator 2.5 Nm (22 in-lb)
Vibration damper hub to crankshaft 41 0 Nm
(300 ft-ib)
TIMING CHAIN
(M62 ENGINE TO 911998)
Timing chains, removing
(M62 engine to 911 998)
Camshaft timing chain removal requires that the engine oil
pan be removed.
Special
BMW service tools are needed for timing chain re-
moval and installation procedures. The special tools assure
propertiming of thevaivetrain. Precise marks to set the timing
on the camshafts are not provided for reassembly. Read the
procedures through before beginning the job.
CAUTION-
Special BMW service tools are needed for this procedure.
Read the procedure through before beginning the job. If the
camshafts are notproperly timed, the pistons can contact the
valves.

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Camshaft Timing chain1
- Disconnect negative cable (-) from battery.
CAUTION-
Prior to disconnecting the battery, read the battery discon-
nection cautions given
in 001 General Cautions and
Warnings.
4 Removing top and side engine covers:
Press down on locking pins (arrows) to release locks. Lifl
intake manifold cover straight up to remove.
Pry out caps from side covers.
Remove fasteners
and covers.
NOTE-
Some early models use
pry out trim caps and fasteners to
hold the top cover in place.
Disconnect electrical harness connectors at ignition coils
(A).
Remove left and right side ignition coil mounting fasteners
and coils.
NOTE-
Make note of location of ground strap (arrow).
Remove spark plugs.
- Remove posltlve (+) terminal cable from left cylrnder head
cover.
- Unbolt left and right side cable ducts from fuel rail
Remove air filter housing and mass air flow sensor:
Disconnect mass air flow sensor and intake air tempera-
ture sensor electrical harnesses
(A and B).
Remove air filter housing mounting fastener (arrow)
Loosen intake hose clamp
(C).
Remove air filter housing with mass air sensor and intake
duct from throttle body assembly.

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1 17-68
Camshaft Timing Chain
4 Remove left and right side ignition coils and spark plugs:
- Remove positive (+) terminal cable from left cylinder head
cover.
- Unbolt lefl and right side cable ducts from fuel rail,
4 Disconnect fuel injector electrical connectors:
Pry corner of wire lock clip to release connector from injec-
tor
(arrow).
Repeat for all injectors.
Lift off wiring ducts.
4 Remove Fasteners (arrow) from lefl and right cylinder head
cover fasteners and remove covers.

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I Camshaft Timins Chain
4 Using special tool 11 2 450, rotate engine clocltwise to TDC
with number one cylinder cam lobes facing each other (ar-
rows)
as shown.
4 Lock crankshaft in TDC position with BMW special tool 11 3
200 (arrow).
- Remove BMW special tool 11 2 450 and remove hub.
- Remove upper engine oil pan. See 119 Lubrication.
- Remove alternator. See 121 Battery, Starter, Alternator.
- Remove retaining bolt for oil dipstick tube from upper timing
chain cover on right side.
- Remove camshaft position sensor from right upper timing
chain cover.
< Remove right upper timing chain cover:
Remove chain tensioner
(A).
CAUTIOG
Tensioner is under spring tension. Release slowly. 1
Release fasteners (arrows) and remove cover

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Camshaft Timing chain1
< Remove Automatic Stability Control (ASC) throttle body:
Disconnect electrical harness from throttle position sensor.
Disconnect ASC actuator cable (arrow).
Remove
3 mounting fasteners and remove throttle body.
4 Disconnect fuel tank vent valve line and cap off line (arrow).
- Drain engine coolant and remove hoses from thermostat
housing. See
170 Radiator and Cooling System.
- Remove water pump and thermostat housing. See 170 Ra-
diator and Cooling System.
- Remove left side upper timing chain cover retaining bolts and
remove cover.
4 Counter hold right intake camshaft
CAUTION-
Counter hold camshaft with a 27mm open-end wrench while
loosening sprocket bolts. Grind wrench if necessary to pre-
vent damage to head.