ignition BMW 540I 2002 E39 Central Body Electronics ZKE Manual

All window operations signals are digital inputs to the door module and GM III.
• Comfort closing/opening of the windows from the driver’s lock cylinder. The remote key
provides opening only.
• When the ignition key is in accessory or “on” position press the switch to open or close
the windows. Window operation is possible with the ignition switched off until a front
door is opened or 16 minutes (maximum) has elapsed.
• Window load switching is through relays. The front window control relays are located in
the door modules, the rear window relays are in the GM III. The GM III monitors the cur-
rent draw for end limit position. The maximum run time for the window motors is limit-
ed to 6 seconds in the one-touch mode. This allows the motors to be switched off if the
end limit load sensing fails.
E53 Style Window Switches:The E53 power window switch design is a push - pull type
switch. Each switch provides the GM with the coded ground signaling strategy as previous
two wire switches.
Pushing a switch to the first detent and holding
provides
a single ground signal on one wire
requesting the GM to operate the window
motor in the down direction.
When released, the ground signal is removed
and the window motor stops.
Momentarily pushing the switch to the second
detent and releasing provides
an additional
ground signal on the second wire requesting
the “one touch mode”, operating the window
motor automatically.
The motor runs the window down until it reach-
es the end stop.
The switch functions in the same manner for
the upward run of the window motor but the
ground signal sequencing is reversed.
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Central Body Electronics ZKE III
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615200112.jpg

Sunroof
Purpose of the System
When the ignition key is in accessory or “on”
position press the switch or slide it to the desired
direction to lift (2), open (1) or close the sunroof.
When lifting, the headliner retracts several inch-
es. The sunroof can continue to operate after
the ignition has been switched off as long as one
of the front doors has not been opened.
Mechanically, the sunroofs are similar in design.
Some vehicles are equipped with the steel roof
while others are equipped with the glass (moon)
roof.
The anti-trap feature of the sunroof uses a hall
sensor to detect obstructions while the sunroof
is closing. The initialization procedure must be
carried out to allow the sunroof to operate in the
opening direction and allow the anti-trap feature
to function.
The anti-trap is shut down 4mm
prior to full closed and during the tilt closing
function.
System Components
Sunroof Switch:Mounted in the sunroof motor trim cover, the switch provides coded
ground signals for system operation. The following signals are generated over three wires:
• Rest position.
• Slide open request (press and hold switch - first detent of
open position).
• Automatic slide open request (press further to second
detent and release).
• Tilt open (press and hold).
• Slide close request (press and hold switch - first detent of
close direction).
• Automatic slide close request (press further to second
detent and release).
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Central Body Electronics ZKE III

Interior Lighting
Purpose of the System
The GM controls the interior lighting automatical-
ly with the status change of several monitored
inputs. The lighting can also be manually con-
trolled using the interior light switch.
In addition to the various time controls, the inte-
rior lights are also subject to the 16 minute shut
down of the GM (consumer protection).
Principle of Operation
The interior light switch is a push button switch that will carry out the opposite command
of the current status of the lights. (ie: if the interior lights are currently on, pushing the but-
ton will switch the lights off.)
• If the interior lights are switched “ON” by the button with the ignition switched ON, the
interior lights will remain on until they are switched off by the button.
• If the interior lights are switched “ON” when the ignition is switched OFF, the lights will
remain on for 16 minutes (consumer cutout).
• Pressing the interior light button for longer than three seconds will switch the lights to
continuous off. This feature is intended for workshop use.
Pressing the button again will
return the lights to the normal operational status.
• Locking the vehicle from the outside will immediately switch off the interior lights.
The ON/OFF conditions for the interior lights in the automatic mode are as follows:
ON Conditions
• Door Open.
• Switching off ignition after exterior
lights have been switched off.
• MRS Control Module crash input.
• Unlocking with FZV or pressing FZV
lock button when the vehicle is
already locked (interior search fution).
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Central Body Electronics ZKE III
OFF Conditions
• All doors closed with ignition on.
• All doors closed with ignition off after 20
seconds.
• 20 seconds after switching off ignition with
lights off.
• 8 seconds after remote control activation.
• 16 minutes with door(s) open.
• When doors are locked.

Rear Seat Interior/Reading Light Units: In
each C pillar trim panel is an interior/reading light
unit.
These units each contain an interior light that is
controlled with the front interior light and a
mechanically switched reading light on the con-
sumer cut off circuit.
Front Footwell Lights: In each front footwell,
there is also a courtesy light. These lights are
only operated when the GM provides power to
the interior lighting circuit.
On E38 and E53 the doors also contain courtesy
lights at the lower edge of the door panel (1).
Door Warning Lights (E38): The additional
“red” warning lights are installed in the edge of
the doors (2). These lights are illuminated when
the doors are opened.
Illuminated Transmission Shift Indicator
(E38): The E38 uses a microprocessor for dis-
playing the shifter position in the center console.
The processor receives shift position signals
from a console mounted range switch. The
processor illuminates the LED corresponding to
the position of the range selector.
The park position LED will remain “on” after the
ignition is switched off and stay on until the GM
goes into the “sleep” mode.
Soft Lighting Feature: The GM provides progressive voltage (up to 12v) providing the soft
on feature
to the interior lighting circuit when the interior lights are required. The GM grad-
ually reduces the full 12 volt power supply providing soft off
when interior light deactivation
is required.
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Central Body Electronics ZKE III
Park
Position
LED

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Central Body Electronics ZKE III
System Components
- with Principle of Operation
Manual Operation:The manual adjustments of the seat, mirrors and steering column are
carried out with the respective switches as with the previous systems.
The mirror adjustment switch is located in the driver’s switch block. The mirror operation
input is a digital signal that is processed by each respective module for mirror positioning.
Memory Storage: The parameters for storing memory positions are are as follows:
• With the transmission range
selector in “P” and the mirror
change over switched to the left,
switch the ignition on and press
the “M” on the memory switch.
• The memory indicator lamp swi-
tches on for 7 seconds.
• Press one of the three position
switches (1, 2 or 3) within the 7
second memory period.
• The current positions of the mir-
rors, seat and steering column
are stored for recall.
The positions of the mirrors are stored in the respective door
modules based on the position of the feedback potentiome-
ters. The positions of the seat and steering column are stored
in the seat module, based on the ripple count.
Recalling a memory position setting is possible by either
pressing and holding the recall switch (1, 2 or 3) with KL 15
“ON” or tapping the recall button (1, 2 or 3) with:
• The driver’s door open and KL 15 “OFF”.
• KL R ON and KL 15 “OFF”.
The recall movement can be interrupted at any time by touching any of the adjusting
switches.
E38/E39
E53
615200133.tiff

Passenger’s Seat (without memory)
Principle of Operation
The passenger seat control switch is purely a mechanical switching module that activates
the passenger seat motors without position monitoring capabilities. Due to the limited op-
eration requirements, the passenger seat control switch is not equipped with on board
diagnostics.
The Passenger Seat control switch is equipped with an overload protection function. If
excessive amperage is drawn due to a defective motor or a switch is stuck driving a motor
to the end limit, the function activates opening the motor control circuit.
Passenger Seat Motors: Each motor is individually controlled by the Seat Control Switch.
Each position motor is connected to the seat position switch by a two wire circuit provid-
ing motor activation in both directions (no position recognition).
Passenger Seat Adjustment: Operation of the passenger seat is always possible regard-
less of the ignition key position. Moving a position switch operates a the motor control con-
tacts directly, the switch applies voltage and ground path directly to operate the motor.
Reversing the switch simply changes the motor polarity. More than one passenger seat
motor can be run simultaneously.
Optional Seat Back Lumbar Support
The optional air bladder lumbar support system is similar in all
vehicles (if equipped). Each seat contains the following com-
ponents:
• Four position circular rocker switch in the seat base trim in
the area of the seat switches.
• Electrically controlled air compressor with over pressure cut
out under each seat.
• Two solenoid activated air controlling valve blocks (one per
air bladder). Each valve block includes an inlet and an outlet
valve. When energized they direct air into the bladder(s) to
inflate or relieve trapped air to deflate the bladders.
• Connecting hoses and air bladders in lower seat back.
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Central Body Electronics ZKE III

Comfort Seats (standard on E38 750iL, other models if equipped)
This option provides additional back support in the
shoulder area. An additional adjustment in the upper
backrest allows forward “contour” that is controlled by
a rocker switch in the side panel.
When the ignition is on or off, the two way rocker switch
can be pushed until the desired setting is achieved (for-
ward/backward tilt). The motor drive operates the same
as the seat motors.
The shoulder support adjustment is also stored in
memory for recall.
Active Seat (E38 - if equipped)
Purpose of the System
Actively changing the surface of the seat helps to prevent muscle tension and fatigue par-
ticularly on long trips or sitting in one position for a long period of time. The seat causes
weight transfers which are slight and imperceptible enhancing driving comfort. The basic
seating position is not changed by this.
In the seat’s upholstery beneath the surface of the seat is a cushion of fluid on the left and
right. The fluid is slowly circulated back and forth between the cushions by a pump.
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Central Body Electronics ZKE III

Principle of Operation
To activate this feature, the ignition must be in
the KL R or KL 15 and press the switch located
in the Center Console Switch Center (driver and/
or passenger front seat).
The switch provides a ground to the control
module and an LED in the switch will illuminate.
If there is a fault in the system the LED will not
illuminate.
The control module, fluid bladders (2 and 3) and
pump (1) is contained in each seat. The pump
contains a Hall sensor to monitor the number
motor revolutions and two pressure sensors to
monitor each bladder for vacuum (indicating
empty).
The fluid bladders (2 per seat) contain water-
glysantin mixture and are connected to the fluid
pump. The fluid bladders are equal in volume at
rest (15 mm. high) and will raise from 0 up 30
mm. when filled alternately from left to right.
Note: The pump unit and fluid bladders are replaced as a unit.
The control modules (one per seat) are connected to the P-Bus. The driver’s side control
module contains an acceleration sensor that monitors transverse acceleration of the vehi-
cle. Active Seat operation is temporarily interrupted during high acceleration.
Rear Power Seat (E38 750iL)
The rear seats in the 750iL provide electric adjustments for:
1. Backrest Angle - Control switch powers the motor.
2. Headrest Height - Control module behind each upper seat.
3. Lumbar Support
The headrest automatically extends when a passenger fastens
the safety belt and will automatically retract when the safety
belt is released. The power rear seat is a purely electric control
system. No electronic diagnostic communication is possible.
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Central Body Electronics ZKE III

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Central Body Electronics ZKE III
Seat Heating Operation (from 99 MY)
Principle of Operation
The front seat heaters are adjustable through three ranges of
heating output temperature.
Pressing the respective seat heater button once provides
stage 1:
• All three LEDs illuminate and the heating elements are provided regulated output current
producing a seat temperature of 111
OF.
Pressing the button a second time provides stage 2:
• The top LED switches off and the heating elements are regulated to an output tempera-
ture of 102
OF.
Pressing the button a third time provides stage 3.
• The top and middle LEDs are off and the heating elements are regulated to an output tem-
perature of 95
OF.
The SZM monitors the seat heating element temperature via an NTC feedback signal to
regulate the output current which maintains the seat temperature.
Seat heating is switched off by pressing the button a fourth time,
pressing and holding the
button for more than 1 second or when the ignition is switched off.
System Components
Carbon Fiber Heating Pads:In each seat is a two
section heating pad wired in parallel. The heating pads
are resistors which when powered produce radiant
heat.
The seat base heating element also contains a temper-
ature sensor for feedback to provide the temperature
regulation output control.
KL31
KL15
TEMPERATURE
SENSOR
615200139.eps

Rear Window Roller Sunblind Operation
The roller sunblind is activated by momentarily pressing and releasing (one touch) the sun-
blind rocker switch in the SZM. The SZM activates the motor in the appropriate direction.
The SZM switches the motor off when the motor amperage increases indicating the blind
has reached the end of its intended travel.
Fault Monitoring: The SZM continually monitors the motor drive amperage loads to deter-
mine jamming or blockages. If current values exceed preset values, the motor is switched
off immediately.
Faults are stored in the SZM for opens or shorts in the motor or motor’s wiring circuit. The
SZM also provides diagnostic requests to monitor the switch input status via the DISplus/
MoDiC.
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Central Body Electronics ZKE III
KL 31 (GROUND)KL 31 (GROUND)
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CHECK
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1/min
x1000km/hELECTRONICMPH1
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KL 30 (BATTERY)KL 30 (BATTERY)-+
KL 15 (IGNITION ON)KL 15 (IGNITION ON)
KLR (ACC)KLR (ACC)
KL 87 (OPERATING POWER)KL 87 (OPERATING POWER)
58G (PANEL LIGHTING)58G (PANEL LIGHTING)
LCM IIILCM III
PDC
EDC
DSC
MREAR WINDOW
ROLLER
BLINDSREAR WINDOW
ROLLER
BLINDS
DRIVER’S SEAT HEATINGDRIVER’S SEAT HEATING
PASSENGER’S SEAT HEATINGPASSENGER’S SEAT HEATING
K BUSK BUS
PDC CONTROL
MODULEPDC CONTROL
MODULE
EDC CONTROL
MODULEEDC CONTROL
MODULE
SZMSZM
DSC III
CONTROL
MODULEDSC III
CONTROL
MODULE
ACTIVE SEAT
CONTROL
MODULESACTIVE SEAT
CONTROL
MODULES
System Components: Inputs - Processing - Outputs