lock BMW 540I SEDAN 2003 Service Manual

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OverviewControlsMaintenanceRepairsDataIndex
Ski bag
*
Loading1. Press the release button (arrow 1) to
unlock the cover panel in the luggage
compartment
2. Press the detent levers (arrows 2)
inward and fold the cover to the front
3. Extend the ski bag between the front
seats. The zipper provides conve-
nient access to the inside of the bag,
and can also be left open to promote
drying394de749
4. Use the magnetic retainers to attach
the cover panel to the upper surface
(metal surface below rear tray) of the
luggage compartment.
To store the ski bag, perform the above
steps in reverse sequence.
An unsecured ski bag could lead
to loss of vehicle control and in
case of an accident to personal injury.< 394de750
Securing the load
Secure the bag's contents by
tightening down the retaining
strap at the buckle.<
Please ensure that the skis are clean
before loading them into the bag. Take
care to avoid damage from sharp
edges.
530de284

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Ski bag
*
With through-loading system1. Fold the center armrest outward.
Loosen the trim from the upper
Velcro¨ fastener and place it on the
armrest
2. Press button 1 downward and swing
the cover forward
3. Press knob 2: the cover in the lug-
gage compartment is unlocked.394de751
In the sport wagon1. Fold the center armrest outward.
Loosen the trim from the upper
Velcro¨ fastener and place it on the
armrest
2. Press button 1 downward and swing
the cover forward
3. Press button 2: the cover in the
cargo area is unlocked.392de752

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Cargo area Ð sport wagonFold the rear backrests downReach into the recess and pull upward
(arrow).
The rear backrest is divided into two
sections (one-third and two-thirds of
the width of the seat). You can fold
either section of the backrest down
separately in order to increase the
capacity of the cargo area.
When you close the backrest, be
sure that the catch engages
securely. The red warning indicator dis-
appears in the recess when the retainer
is locked.
The center safety belt can be retracted
only when the larger backrest is
engaged.<392de753
Roll-up coverPull the roll-up cover out and hook it
into the rear bracket.
The cover will support light objects
such as items of clothing.
Do not place heavy or bulky
objects on the roll-up cover,
otherwise, they could endanger occu-
pants while braking hard, during eva-
sive maneuvers, or in an accident, for
example.
Do not allow the cover to snap back,
since this could damage it.<
For storing the case, refer to the next
page.392de754
Partition netPull out the partition net by the strap
and hold the bar firmly in the other
hand. Then grasp the bar on both sides,
pull it up and engage it in the holders. It
is easiest to do this from the back seat.
Do not allow the partition net to
snap back. Doing so could pose a
risk of injury and the partition net could
be damaged.<
When the rear backrests are folded
down, you can store the case in front of
the rear seats, pull the partition net out
from there and insert it in the front
holders (refer to the next page).392de163

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Cargo area Ð sport wagonFloor compartmentTo release: press the handle in the
recess and fold the cover upward on
the handle (large arrow).
You can lock the cover with a master
key.
The dividers in the compartment can be
rearranged. If you remove the divider
and turn the divider retainer to the left
and remove it, you have a level storage
compartment.392de779
Fold the floor panel upLift up the black retainer on the lower
side of the panel and hook it into the
upper frame of the tailgate cutout.
Before you fold the floor panel down,
return the retainer to its original posi-
tion.392de168
Fold up the spare tire coverLift up the cover and hook it into the red
retainer on the floor panel (arrow).
Before you fold the cover down, return
the retainer to its original position.392de169

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OverviewControlsMaintenanceRepairsDataIndex
Driving notes Antilock Brake System
Brakes:
Do not drive with your foot resting
on the brake pedal. Even light but con-
sistent pedal pressure can lead to high
temperatures, brake wear and possibly
even brake failure.
Hydroplaning:
When driving on wet or slushy roads,
reduce vehicle speed. If you do not, a
wedge of water may form between the
tires and the road surface. This phe-
nomenon is referred to as aquaplaning
or hydroplaning. It is characterized by a
partial or complete loss of contact
between the tires and the road surface.
The ultimate results are loss of steering
and braking control.
Driving through water:
When there is water on the roads, do
not drive in it if it is deeper than
1 ft (30 cm), and even then, only at
walking speed, otherwise the vehicle
can sustain damage to the engine, the
electrical systems and the transmission.
Rear parcel tray:
Do not place heavy or hard objects on
the rear parcel tray. These objects
could endanger vehicle occupants
during heavy brake applications or eva-
sive maneuvers.
Clothes hooks:
Hang items of clothing from the hooks
so that they will not obstruct the driver's
vision. Do not hang heavy objects on
the hooks. If you do so, they could
cause personal injury during braking or
evasive maneuvers.<
The conceptThe Antilock Brake System (ABS) keeps
the wheels from locking during braking,
thereby enhancing active driving safety.
With ABS, the shortest possible braking
distances are achieved under most
conditions (on straight-aways and in
curves, on asphalt, ice, wet road sur-
faces, etc.).Braking with ABSIf you are in a situation that requires full
braking, you will exploit the full benefits
of the ABS system if you apply max-
imum pedal pressure ("panic stop").
Pulsation at the brake pedal combined
with sounds from the hydraulic circuits
indicates to the driver that ABS is in its
active mode.

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OverviewControlsMaintenanceRepairsDataIndex
HoodTo unlockPull the lever located under the left-
hand side of the instrument panel.
Do not work on your vehicle
without appropriate skills. Failure
to work in an informed, professional
manner when servicing components
and materials constitutes a safety
hazard for vehicle occupants and other
road users. If you are not familiar with
the guidelines, please have the opera-
tions performed by your BMW center.<390de759
To openPull the release handle and open the
hood.390de760
To closeAllow the hood to fall from a height
of about 12 in (30 cm) so that it audibly
engages.
To avoid injuries, be sure that the
travel path of the hood is clear
when it is closed, as with all closing
procedures.
If you notice that the hood is not com-
pletely closed while driving, stop imme-
diately and close it securely.< 390de761

144n
Coolant
Do not add coolant to the cooling
system when the engine is hot. If
you attempt to do so, escaping coolant
can cause scalds.
To avoid the possibility of damage later
on, never use anything other than fac-
tory-approved, nitrite and amino-free
extended-duty antifreeze with corrosion
inhibitor. Your BMW center is familiar
with the factory specifications.
Antifreeze and anti-corrosion agents
are hazardous to health. You should
always store them in their original con-
tainers and in a location which is out of
reach of children.
Extended-duty antifreeze with corro-
sion inhibitor contains the inflammable
substance ethylene-glycol. For this
reason, do not spill antifreeze with cor-
rosion inhibitor on hot engine parts. It
could catch fire and cause burns.<
Checking coolant level and
adding coolantCorrect coolant level when the engine
is cold (approx. 687/206):
Unscrew the cap from the expansion
tank.
The coolant level is correct when the
upper end of the red float is at least
even with the upper edge of the filler
neck (refer to the arrow in the illustra-
tion), but no more than 0.8 in (2 cm)
above it Ð that is, up to the second mark
on the float (refer also to the schematic
diagram next to the filler neck).380de081
1. Start by turning the cap counter-
clockwise. Pause to allow any accu-
mulated pressure to escape, then
open
2. If the coolant is low, slowly add
coolant until the correct level is
reached Ñ do not overfill.
Comply with the applicable envi-
ronmental laws regulating the dis-
posal of extended-duty antifreeze with
corrosion inhibitor.<

158n
Lamps and bulbs Changing a wheelLicense plate lamps5 watt bulb
1. Insert a screwdriver into the slot and
press to the left (arrow); this disen-
gages the lamp
2. Remove the lamp and replace the
bulb.394de772
Safety measures in the event of a
flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat, sur-
face. Switch on the hazard warning
flashers.
Turn the steering wheel to the straight-
ahead position, remove the key and
engage the steering lock. Shift into 1st
or reverse (selector lever in Park with
automatic transmission) and engage
the parking brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area (behind a guardrail,
for instance).
If necessary, set up your warning tri-
angle or portable hazard warning lamp
on the roadside at an appropriate dis-
tance from the rear of the vehicle.
Comply with all safety guidelines and
regulations.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle up on a soft or slip-
pery surface (snow, ice, very smooth
surfaces, etc.), since it could slide side-
ways.
Position the jack on a firm support sur-
face.
Do not place wooden blocks or similar
objects under the jack. If this is done,
the jack might not be able to reach its
full support capacity because of the
limited height.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack Ð risk of fatal injury.<

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Towing the vehicle
The towed vehicle should always
be the lighter of the two vehicles.
If this is not the case, it is no longer
possible to control vehicle response.<
Tow-startingIt is not possible to start the engine of
vehicles equipped with an automatic
transmission by towing or pushing.
For instructions on jump-starting: refer
to page 164.
Never attempt to use your vehicle to
push another vehicle, since damage to
the energy-absorbing bumpers could
result.
Towing a vehicle with automatic
transmission1. Place the selector lever in position N
2. Towing speed:
Max. 45 mph (70 km/h)
3. Towing distance:
Max. 95 miles (150 km)
4. Leave the ignition key in position 1 to
ensure that the brake lamps, turn
signal indicators, horn and wind-
shield wipers remain operative, and
to prevent the steering lock from
engaging
5. Switch on the hazard warning
flashers (observe official regulations).
Find some means of identifying the
vehicle in tow, for instance, place a sign
or warning triangle in the rear window.
Make sure that the ignition key
remains in position 1 even when
the electrical system has failed to pre-
vent the steering lock from engaging.
The steering and brakes are without
power-assist when the engine is off.
This means that increased effort is
required for steering and braking.<
Towing with a commercial
tow truck>Do not tow with sling-type equipment
>Use a wheel-lift or flatbed carrier
>Please comply with applicable towing
laws.
Never allow passengers to ride in
a towed vehicle for any reason.< 380us124

Everything from A to ZA
ABS (Antilock Brake
System)20, 133
Accessories9
Activated-charcoal
filter114
Active seat52
Adaptive Transmission
Control (ATC)72, 75
Add
antifreeze144t
brake fluid145t
engine coolant144t
engine oil142t
washer fluid141t
Adjusting
backrest50
head restraints52
mirrors57
seats48
steering wheel56
temperature107, 111
thigh support50
Air conditioning106
Air distribution107, 111
Air outlets106, 109
Air pressure,
tires26t, 135
Air supply107, 111
Air vent106, 109
Airbags20, 59 Alarm system42
Anchorage points
child-restraint system with
tether strap62
Antifreeze, disposal144t
Antifreeze, radiator144
Antilock Brake System
(ABS)20, 133
Anti-theft alarm system42
Anti-theft protection34
Approved axle load173
Approved gross vehicle
weight173
Aquaplaning133, 135
ASC+T (Automatic Stability
Control plus Traction)21
ASC+T/DSC (Automatic
Stability Control plus
Traction/Dynamic Stability
Control)99
Ashtray, front119
Ashtray, rear120
ATC (Adaptive Transmission
Control)72, 75
Attach vacuum cleaner120
AUC (Automatic
recirculated-air
control)112 Automatic climate
control109
removing condensation
from windows111
Automatic cruise control80
Automatic curb monitor55
Automatic rear window
cleaning79
Automatic recirculated-air
control (AUC)112
Automatic Stability Control
plus Traction (ASC+T)21
Automatic Stability Control
plus Traction/Dynamic
Stability Control (ASC+T/
DSC)99
Automatic
transmission20, 72
Automatic transmission with
Steptronic20, 75
Average fuel
consumption88
Average speed88, 96
Avoiding unintentional
alarms43t, 44
B
Backrest, adjusting50
Backup lamps
bulb replacement156t Battery162
care162t
charging162t
discharged164t
disposal162t
Belts53
Beverage holder119
Blower107, 111
BMW active seat52
BMW comfort seat51
BMW Maintenance
System146t
BMW Universal
Transmitter115
Bottle holder, refer to
beverage holder119
Brake fluid145
adding145
Brake hydraulic system19
Brake lamps, bulb
replacement156t
Brake malfunctions134
Brake system134
brake fluid level134
brake pads20, 134
disc brakes134
malfunctions134
Break-in procedures132
Bulbs and lamps153t