engine BMW 545I SEDAN 2005 E60 Owner's Guide

Under the hood
178 Do not exceed the upper marking on the
dipstick, otherwise an overfilling of oil can
damage the engine.<
Adding engine oil
Do not top off the oil until the oil level has
dropped to just above the lower marking on the
dipstick. In this area a message also appears on
the Control Display.
Refill the oil within the next 125 miles/
200 km, otherwise engine damage could
result.<
Continuous exposure to used oil has
caused cancer in laboratory testing.
For this reason, any skin areas that come into
contact with oil should be thoroughly washed
with soap and water.
Store oil, grease, etc., well out of the reach of
children; always observe all warning labels on
the containers.<
Oil change
Have oil changed only at your BMW center or
at a workshop that works according to BMW
repair procedures with correspondingly trained
personnel.
Specified engine oils
The quality of the engine oil selected has critical
significance for the operation and service life of
an engine. BMW continuously approves spe-
cific oils after confirming their suitability for use
in its vehicles with extensive testing.
Use only approved BMW High Performance
Synthetic Oil.
If you are unable to obtain BMW High Perfor-
mance Synthetic Oil, you can add small amounts of another synthetic oil between oil
changes. Use only oils with the API SH specifi-
cation or higher.
Ask your BMW center for details concern-
ing the specific BMW High Performance
Synthetic Oil or synthetic oils which have been
approved.<
You can also call BMW of North America at
1-800-831-1117 or visit this website:
www.bmwusa.com to obtain this information.
Viscosity ratings
Viscosity is the oil flow rating as defined in
SAE classes.
The selection of the correct SAE class depends
on the climatic conditions in the area where you
typically drive your BMW.
Approved oils are in SAE classes 5W-40
and 5W-30.<
These oils may be used for driving in all ambient
temperatures.
Coolant
Do not add coolant to the cooling system
when the engine is hot. Escaping coolant
can cause burns.<
Coolant consists of water and the addition of
antifreeze and anticorrosion agent. Not all com-
mercially available additives are suitable for
your BMW. Ask your BMW center for suitable
additives.
Only use suitable additives, as otherwise
engine damage may result. The additives
present a health hazard; observe the instruc-
tions on the containers.<
Comply with the appropriate environ-
mental protection regulations when dis-
posing of coolant additives.<
Checking coolant level
1.The engine must be at ambient tempera-
ture.
2.Turn the cap of the expansion tank counter-
clockwise to allow any accumulated pres-

Maintenance
180
Maintenance
The BMW maintenance
system
The BMW maintenance system supports the
preservation of the traffic and operating safety
of your BMW. The service schedule also
includes operations related to the vehicle's
comfort and convenience features, such as
replacement of the filters for the inside air. The
ultimate objective is to ensure economical
maintenance by providing the ideal service for
your vehicle.
Should the day come when you decide to sell
your BMW, you will find that a complete dealer
service history is an asset of inestimable value.
CBS Condition Based Service
Sensors and special algorithms take the differ-
ent driving conditions of your BMW into
account. Condition Based Service uses this to
determine the current and future service
requirements. By letting you define a service
and maintenance regimen that reflects your
own individual requirements, the system builds
the basis for trouble-free driving.
You can set the Control Display to show
remaining times or distances of selected main-
tenance intervals and legally mandated dead-
lines, refer to page66:
>Engine oil
>Brakes, front and rear separately
>Microfilter/activated-charcoal filter
>Brake fluid>Spark plugs
>Vehicle check
>Legally mandated inspections depending
on local regulations
Your vehicle stores this information continu-
ously in the master key while the vehicle is
being driven. After accessing the data stored in
the master key, your BMW Service Advisor can
suggest precisely the right array of service pro-
cedures for your own individual vehicle. You
should therefore hand over to the BMW Service
Advisor the key you last used to drive when you
take your vehicle in for service.
Make sure the date in the Control Center
is always set correctly, refer to page74,
as otherwise the effectiveness of CBS Condi-
tion Based Service is not ensured.<
Service and Warranty Information
Booklet for US models and Warranty
and Service Guide Booklet for
Canadian models
Please consult your Service and Warranty Infor-
mation Booklet for US models and Warranty
and Service Guide Booklet for Canadian models
for additional information on service require-
ments.
BMW recommends that you have service
and repair operations performed at your
BMW center.
Take the time to ensure that these service pro-
cedures are confirmed by entries in your vehi-
cle's Service and Warranty Information Booklet
for US models and Warranty and Service Guide
Booklet for Canadian models. These entries
verify that your vehicle has received the speci-
fied regular maintenance.<

Mobility
181Reference
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OBD Socket
The Onboard Diagnostics OBD interface
socket is located on the left of the driver's side
under the instrument panel and under a cover.
The cover has the letters OBD on it.
The purpose of the OBD system is to ensure
proper operation of the emission control sys-
tem for the vehicle's lifetime. The system mon-
itors emission-related components and sys-
tems for deterioration and malfunction.
An illuminated lamp informs you of the
need for service, not of the need to stop
the vehicle. However, the systems
should be checked by your BMW center at the
earliest possible opportunity.
Display of the previously described
malfunction on Canadian models.
Under certain conditions, the indicator will blink
or flash. This indicates a rather severe level of
engine misfire. When this occurs, you should
reduce speed and consult the nearest BMW
center as soon as possible. Severe engine mis-
fire over only a short period of time can seri-
ously damage emissions control components,
especially the catalytic converter.
When the fuel filler cap is not properly
tightened, the OBD system can detect
the vapor leak and the indicator will light up. If
the filler cap is subsequently tightened, the
indicator should go out within a few days.<
Event Data Recorders
Your vehicle may be equipped with one or more
sensing and diagnostic modules or a recording
device capable of recording or transmitting cer-
tain vehicle data or information. In addition, if
you have a Subscription Service Agreement for
the BMW Assist system, certain vehicle infor-
mation may be transmitted or recorded in order
to provide such services.
Care
Important information on the care and mainte-
nance of your BMW is contained in the Caring
for your vehicle brochure.

Replacing components
182
Replacing components
Onboard tool kit
The on-board tool kit is located in the luggage
compartment lid.
Loosen the wingnut to open.
Wiper blade replacement
1.Fold the wiper arm out and grasp firmly.
2.Press the safety tabs together while sliding
the wiper blade toward the front to disen-
gage it.
Lamps and bulbs
Lamps and bulbs make an essential contribu-
tion to vehicle safety. You must be duly diligent
in replacing them. BMW recommends having
your BMW center perform any work that you do
not feel competent to perform yourself or that is
not described here.Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contamination will burn into the
bulb's surface and reduce its service life. Use a
clean cloth, napkin, etc., or hold the bulb by its
metal socket.<
You can obtain a selection of replacement bulbs
at your BMW center.
Whenever you perform any work on the
lighting system, turn off the lights
involved so as to prevent short circuits from
occurring. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
For care and maintenance of the headlamps,
please follow the instructions in the separate
Caring for your vehicle brochure.
Halogen headlamps
The illustration shows the left-hand side of the
engine compartment.
1Cover cap for low beams
2Cover cap for high beams
Turn the cover cap to the left and remove.
Always wear gloves and eye protection –
the atmosphere within the H7 bulb is
pressurized. Failure to observe this precaution
can lead to personal injury should the bulb be
damaged.<
For checking and adjusting headlamp
aim, please contact your BMW center.<

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185Reference
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1.Insert screwdriver into the slot and press to
the right, refer to arrows. This releases the
lamp.
2.Remove the lamp and replace the bulb.
Backup lamps
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
LEDs light-emitting diodes
Light-emitting diodes installed behind translu-
cent lenses serve as the light source for many of
the controls and displays in your vehicle. These
light-emitting diodes, which operate using a
concept similar to that applied in conventional
lasers, are officially designated as Class 1 light-
emitting diodes.
Do not remove the covers, and never
stare directly into the unfiltered light for
several hours, as this could result in irritation of
the retina.<
Changing wheels
Safety precautions in the event of a flat
tire or wheel change: Park the vehicle as
far as possible from passing traffic and on solid
ground. Switch on the hazard warning flashers.
Lock the steering wheel in straight-ahead set-
ting of the wheels. Apply the handbrake and
engage first gear, reverse gear or selector lever
position P.
Have all vehicle occupants get out of the vehicle
and ensure that they remain outside the imme-
diate area in a safe place, such as behind a guardrail.
If a warning triangle or portable hazard warning
lamp is required, set it up on the roadside at an
appropriate distance from the rear of the vehi-
cle. Comply with all safety guidelines and regu-
lations.
Change the wheel only on a level, firm surface
which is not slippery. The vehicle or the jack
could slip to the side if you attempt to raise the
vehicle on a soft or slippery surface such as
snow, ice, tiles, etc.
Position the jack on a firm support surface.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
To avoid serious or fatal injury: never lie under
the vehicle, and never start the engine while it is
supported by the jack.<
What you will need
To avoid rattling noises later on, note the posi-
tions of the tools before removing them, then
return them to their initial positions after com-
pleting work.
1Chock
*
2Vehicle jack*
3Lug wrench*
The tools are located in the hollow of the com-
pact wheel.
1.Lift up floor mat or floor panel flap and cover
located beneath it.
2.Take out the required tools.
3.After using the tools, return then to the stor-
age space.

Mobility
187Reference
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3.Check and correct the tire inflation pressure
at the earliest opportunity.
Protect valve stems and valve stem
seal caps against dirt and contamina-
tion. Dirt in valve stems is a frequent source
of gradual air loss.<
4.Reinitialize the Flat Tire Monitor, refer to
page80.
5.Replace the damaged tire with a new one as
soon as possible and have the new wheel
balanced.
Driving with compact wheel
Drive reservedly and do not exceed a speed of
50 mph/80 km/h.
The driving characteristics change, for example
reduced track stability on braking, extended
braking distance, and altered self-steering
characteristics in the limit range. In conjunction
with winter tires, these characteristics are more
pronounced.
Only one compact wheel may be
mounted. You should re-equip with
wheels and tires of the original size as quickly as
possible.<
Vehicle battery
Battery care
The battery is 100 % maintenance-free, i.e., the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate cli-
mate . Your BMW center will be glad to advise in
all matters concerning the battery.
Charging battery
Only charge the battery in the vehicle via the
terminals in the engine compartment with the
engine off. Connections, refer to Jump starting
on page190.
Disposal
Have old batteries disposed of by your
BMW center or hand them in to a recy-
cling center. Maintain the battery in an upright
position for transport and storage. Always
restrain the battery to prevent it from tipping
over during transport.<
Power failure
After a temporary power loss, the functioning of
some equipment may be limited and require
reinitialization. Individual settings are also lost
and must be updated again:
>Active steering
The system is deactivated and must be ini-
tialized, refer to page81. Until then, the
steering will react differently than usual.
>Seat, mirror and steering wheel memory
The positions must be stored again, refer to
page40.
>Time and Date
The settings must be updated, refer to
page74.
>Radio
Stations must be stored again, refer to
page140.
>Navigation system
You must wait until it becomes operational
again, refer to page128.
Fuses
Never attempt to repair a blown fuse and
do not replace a defective fuse with a sub-
stitute of another color or amperage rating, as
this could lead to a circuit overload, ultimately
resulting in a fire in the vehicle.<
Spare fuses, plastic tweezers and fuse alloca-
tion diagram are located in the compartment for
the onboard tool kit, refer to page182.

Giving and receiving assistance
190 The first-aid kit is located in the luggage com-
partment lid.
Loosen the wingnut to open.
Roadside Assistance*
The Roadside Assistance of the BMW Group
offers you assistance in the event of a break-
down around the clock, also on weekends and
public holidays.
The phone numbers of the Roadside Assis-
tance in your home country can be found in the
Contact brochure.
In the case of vehicles with BMW Assist or
TeleService, you can contact the Roadside
Assistance of the BMW Group for assistance in
the event of a breakdown directly via the Con-
trol Center, refer to page163.
Jump starting
When your battery is discharged, you can use
two jumper cables to start your BMW with
power from the battery in a second vehicle. You
can also use the same method to help start
another vehicle. Use only jumper cables with
fully-insulated clamp handles.
To avoid the risk of potentially fatal injury,
always avoid all contact with electrical
components while the engine is running. Care-
fully adhere to the following sequence, both to
prevent damage to one or both vehicles, and to
guard against possible personal injuries.<
Preparation
1.Check whether the battery of the other
vehicle has a voltage of 12 Volts and
approximately the same capacitance in Ah.
This information can be found on the bat-
tery.
2.Switch off the engine of the assisting vehi-
cle.
3.Switch off any electrical accessories in both
vehicles.
There must not be any contact between
the bodies of the two vehicles, as other-
wise there is a danger of shorting.<
Connecting jumper cables
To avoid personal injury from sparks,
always observe this sequence when con-
necting jumper cables.<
On your BMW, the so-called starting-aid termi-
nal in the engine compartment serves as the
battery positive terminal, also refer to Engine
compartment essentials on page177. The
symbol + is embossed on the cover.
1.Fold open the cover of the BMW starting-
aid terminal. To do so, pull the tab.
2.Attach one end of the jumper cable plus/+
to the positive terminal of the battery or a
starting-aid terminal of the vehicle provid-
ing assistance.
3.Attach the second end of the cable to the
positive terminal of the battery or to a start-
ing-aid terminal of the vehicle to be started.
Your BMW has a special nut as body ground or
negative pole.
4.Attach one end of the jumper cable minus/–
to the negative terminal of the battery or to

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191Reference
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an engine or body ground of the assisting
vehicle.
5.Attach the second end of the cable to the
negative terminal of the battery or to the
engine or body ground of the vehicle to be
started.
Starting engine
1.Start the engine on the assisting vehicle
and allow it to run for several minutes at
increased speed.
2.Start the engine on the other vehicle in the
usual way. If the first start attempt is not
successful, wait a few minutes before
another attempt in order to allow the dis-
charged battery to recharge.
3.Let the engines run for a few minutes.
4.Disconnect the jumper cables by reversing
the connection sequence.
Check the battery and recharge if necessary.
Never use spray fluids to start the
engine.<
Towing and tow-starting
Always observe all applicable towing laws
and regulations.<
Never allow passengers to ride in a towed
vehicle for any reason.<
Using tow fitting
The threaded tow fitting is stored in the
onboard tool kit and must always remain in the
vehicle. It can be screwed in at the front or rear
of the BMW.In order to avoid damaging the tow fitting
and the vehicle, please follow these
instructions: use only the tow fitting provided
with the vehicle and screw it all the way in. Use
the tow fitting for towing only on roads. Avoid
lateral loading of the tow fitting, e.g. do not lift
the vehicle by the tow fitting.<
Access to screw thread
Rectangular cover panel in bumper: press on
the arrow symbol on the cover panel.
Front
Rear
Being towed
Make sure that the ignition key is in posi-
tion 1, as otherwise the steering lock will
engage, making it impossible to steer the vehi-
cle. There is no power assist with the engine
stopped. This then requires increased effort for
braking and steering. Active steering is deacti-
vated and larger steering wheel movements are
required.<
Switch on the hazard warning flashers depend-
ing on the local regulations. If the electrical sys-
tem fails, mark the vehicle to be towed, e.g. with
a sign or warning triangle in the rear window.

Giving and receiving assistance
192
Vehicles with manual transmission
Gearshift lever in neutral position.
Vehicles with automatic transmission
Selector lever in position N.
Do not exceed a towing speed of 45 mph/
70 km/h and a towing distance of
90 miles/150 km, as otherwise the automatic
transmission may be damaged.<
Vehicles with SMG Sequential manual
transmission
With the ignition switched on, engage the
selector lever position N, then switch off the
ignition again.
Towing methods
In some countries, towing with tow bars or
ropes in public traffic is not permitted. Familiar-
ize yourself with the regulations on towing in the
respective country.
With tow bar
The towing vehicle may not be lighter
than the vehicle to be towed, as otherwise
it will not be possible to control vehicle
response.<
The tow fittings used should be on the same
side on both vehicles. Should it prove impossi-
ble to avoid mounting the tow bar at an offset
angle, please observe the following:
>Clearance and maneuvering capability will
be sharply limited during cornering.
>When mounted at an angle, the tow bar will
exert lateral forces, tending to push the
vehicle sideways.
Secure the tow bar to the tow fitting only.
Otherwise damage to other vehicle parts
could result.<
With tow rope
When starting off in the towing vehicle, make
sure that the tow rope is taut.To avoid jerking and the associated
stresses on vehicle components when
towing, always use nylon ropes or nylon straps.
Secure the tow rope to the tow fitting only.
Otherwise damage to other vehicle parts could
result.<
With tow truck
Have the BMW transported with a tow truck
with a so-called lift bar or on a load bed.
Do not lift vehicle by tow fitting or body
and chassis parts, as otherwise damage
may result.<
Tow-starting
Do not tow-start vehicles with an auto-
matic transmission.
Jump starting, refer to page190.<
Only tow-start vehicles with a catalytic con-
verter with the engine cold. It is better to jump
start the engine, refer to page190.
1.Switch on the hazard warning flashers,
comply with country-specific regulations.
2.Turn the ignition key to position 2.
3.Shift into 3rd gear. Vehicles with SMG, see
below.
4.Have the vehicle tow-started with the clutch
pedal completely depressed and slowly
release the clutch. After the engine starts,
immediately depress the clutch pedal com-
pletely again.
5.Stop at a suitable location, remove the tow
bar or rope and switch off the hazard warn-
ing flashers.
6.Have the vehicle checked.

Technical data
196
Technical data
Engine data
525i530i
Displacement
Number of cylinders cu in/cmµ152.2/2,494
6181.8/2,979
6
Maximum output
at engine speed hp
rpm 184
6,000225
5,900
Maximum torque
at engine speed lb ft/Nm
rpm 175/237
3,500214/290
3,500
545i
Displacement
Number of cylinders cu in/cmµ268.4/4,398
8
Maximum output
at engine speed hp
rpm 325
5,900
Maximum torque
at engine speed lb ft/Nm
rpm 330/450
3,600