servo BMW 750IL 1998 E38 Central Body Electronics ZKE Manual

2
Central Body Electronics ZKE III
Objectives of the Module
After completing this module, you will be able to:
• List the functions directly controlled by the GM III.
• Describe how the GM III recognizes the key position from the drivers door.
• Explain what “convenience” features are available from the FZV key.
• Describe how the Seat Module communicates a request for a stored memory position
with the mirror modules.
• List what circuits are controlled by Consumer Cut Off.
• Demonstrate how to Emergency disarm DWA.
• Describe the changes in the 2000 MY Key.
• Explain the electronic influence on power steering assist (Servotronic).
• Demonstrate how to open the sunroof (in the event of an electrical malfunction).
CENTRAL BODY ELECTRONICS (ZKE III)
Models: E38 - 740i(L) and 750iL
E39 - 525i, 528i, 530i, 540i and M5
E53 - X5 3.0i and X5 4.4i
Production Date: E38 1994 to Present
E39 1997 to Present
E53 1999 to Present
Manufacturer: Hella
Pin Connectors: White - 26 pin, Black 26 pin, Black 20 pin (large)

3
Central Body Electronics ZKE III
Central Body Electronics (ZKE III)
Purpose of the System
The Central Body Electronics (ZKE III) system manages the following functions:
GM III
• Windshield Wiping/Washing
• Windsheild Rain Sensor (AIC)
• Headlight Washing
• Tailgate Wiping/Washing
• Interior Lighting
• Central Locking
• Keyless Entry
• Key Memory
• Power Trunk Release
• Electric Opening of Tailgate
• DWA Alarm System
• Servotronics
• Consumer Cut-off/sleep mode
• DiagnosisDriver’s Door Switch Block/
Module
• Power Windows
• Mirror Adjustment/Memory/
HeatingPassenger’s Door Module
• Mirror Adjustment/Memory/
Heating
• Power Windows
Sunroof Module
• Power SunroofSeat/Mirror/ Steering Column
Memory Module
• Seat Adjustment/Memory
• SteeringColumn Adjustment/
Memory
The ZKE III system was introduced on the E38 and is used in the E39 and E53. Most of the
functions operate the same on these vehicles with minor changes and added features to
the system.
ZKE III represents the combination of Body Electronics functions into one central control
module, the General Module (GM).

Fused Power Distribution Centers
The E38, E39 and E53 utilize high amperage fused power distribution centers.
The E38 and E39 locations are found under the carpet on the passenger’s side floor and
in the right rear area of the trunk, forward of the battery.
The X5 utilizes a single high amperage fused
power distribution center located next to the
left side EHC air reservoir beneath the cargo
area floor paneling.
8
Central Body Electronics ZKE III
125101107.jpg

10
Central Body Electronics ZKE III
Blocking Protection = Return
Contact Signal must be
present every 16 seconds
or motor will be deactivated >98 MY
1.49v-3.5v
Headlight Washing (if equipped):When the headlights are on, the headlight washer
pump is activated with the first activation of the windshield washer pump. It is only activat-
ed again after five succesive windshield washer cycles during the same ignition key on cycle
(rest function). The GM recognises headlights on via K-Bus signalling. The GM provides a
ground on the headlight washer relay control circuit providing pump operation. The head-
light washer pump is located on the side of the washer fluid reservoir.
System Components: Inputs - Processing - Outputs
12510122.eps
E53 Shown

Servotronic (E38 only)
Purpose of the System
The servotronic steering system is based on a conventional power assisted steering sys-
tem. An additional electro-hydraulic solenoid and oil passageways are added to the con-
ventional worn and roller type steering box. The GM monitors the vehicle’s road speed and
regulates an electro-hydraulic solenoid. The servotronic steering system provides the fol-
lowing:
• A light steering effort at low speeds and while parking.
• Increased steering effort as road speed increases.
The "Direct Hydraulic Reaction" provided by the system allows the frictional forces between
the front wheels and road surface to be transmitted to the driver. This allows the driver to
make a better judgment in regard to the driving conditions.
This principle of direct hydraulic reaction can be used with the servotronic system because
of the spool valves that are already used with the worm and roller steering box.
Refer to ST056 Chassis Dynamics for further “mechanical” details of Servotronic.
72
Central Body Electronics ZKE III

System Components
Electro-Hydraulic Solenoid: The solenoid regulates the
amount of power steering assist for the servotronic system. It
contains a needle valve that can restrict oil flow. When current
is applied, the needle valve closes against spring pressure to
restrict the oil flow.
With maximum current applied, the valve is closed. This is the
condition of the valve for slow speed driving and parking.
Without current applied, the needle valve is held open by
spring pressure. This is the condition of the solenoid during
higher driving speeds.
Electro-Hydraulic Solenoid Control: The GM monitors the road speed input and sup-
plies the electro-hydraulic solenoid with power. The road speed signal “A” is supplied from
the IKE (and K-Bus) on E38 vehicles and from the DSC Control Module on E39/E53 vehi-
cles.
The solenoid is pulse width modulated for control and varies the amount of assist based
on the road speed. The maximum assist is available while parking and driving at slow
speeds.
73
Central Body Electronics ZKE III

Principle of Operation
Control logic (example E38) includes:
• Servotronic control electronics active with KL R being switched "ON" - ensure no delay
in operation if engine is started and vehicle is immediately driven.
• Plausibility check for speed signal - the control electronics monitor both the Speed sig-
nal "A" from the IKE and the vehicle speed signal on the K-Bus.
• The ability to detect both acceleration and deceleration from the two speed signals - the
speed signal from the IKE is updated every two seconds.
• The servotronic assist is reduced gradually when the vehicle is under acceleration.
• The servotronic assist is adopted to the lower direct reading during decel or braking.
Electric/electronic failures with the servotronic system will result in the following:
• Power/electronic failure of the control module or solenoid - steering assist the same as
high speed driving (increased effort).
• Vehicle speed signal missing - control module retains the assist mode in effect when the
speed signal was lost.
• Speed signal implausible - steering assist the same as high speed driving (increased
effort).
The GM also provides the diagnostic “gateway” to the Servotronic status and Component
Activation via the DISplus/MoDiC.
74
Central Body Electronics ZKE III

9. What type of sensor is used to detect the position of a seat with Memory? What type
of signal does it produce?__________________________________________________
_________________________________________________________________________
10. How does the Seat Module communicate a request for a stored memory position with
the mirror modules?_______________________________________________________
________________________________________________________________________
11. On an E38 with Servotronic, why is the speed signal provided to the GM from both
the IKE “A” signal and the K-Bus?___________________________________________
________________________________________________________________________
________________________________________________________________________
12. An E38 customer complains that when exiting the vehicle the steering wheel moves
up. What is the cause of this?______________________________________________
________________________________________________________________________
13. How does the SZM monitor the Seat Heating temperature?_____________________
________________________________________________________________________
________________________________________________________________________
14. What circuits are controlled by Consumer Cut Off? ____________________________
________________________________________________________________________
________________________________________________________________________
15. If a technician double locked a 2000 MY E39 while still inside the vehicle, how could
he/she exit the vehicle?____________________________________________________
________________________________________________________________________
________________________________________________________________________
16. How is the MY 2000 key charged?__________________________________________
________________________________________________________________________
________________________________________________________________________
17. How is the DWA Disarmed (emergency)?_____________________________________
________________________________________________________________________
18. What functions will deactivate the exterior door handle lighting? _________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
80
Central Body Electronics ZKE III