washer BMW M3 1998 E36 Electrical Troubleshooting Manual

BMW NA


\b\b
\f


\f \f 
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318is, 323i, 328i, M3,
INCL. CONVERTIBLE)
SCHEMATICS MODEL YEAR 1998

0100.0
INDEX
0110.0INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART
0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS

0670.4
GROUND DISTRIBUTION
0670.5DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM

1240.0
START

2460.2
ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)



2460.4


ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)

5116.0
POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH)
5126.0
ZKE CENTRAL LOCKING (ZV)
5133.1
POWER WINDOWS (FH)
5200.0
POWER SEATS

5203.0
HEATED SEATS




5410.1



POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP


6100.0


CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN




6135.0



DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)


6169.0


WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER

6213.1
ANALOG CLOCK

6213.2
MULTI–FUNCTION CLOCK

6214.0
ON–BOARD DISPLAY




INDEX








FUEL INJECTION VALVE, CYL. 3, Y6103 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.. . . . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 6, Y6106 1210.17-01. . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, CYL. 1–6, K6301 1210.. . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.17-04. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.17-10. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-05. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-00. . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/
CHARGING SOCKET/CIGAR LIGHTER 6332.1. . . . . . . . . . . . . . . .
GLOVE BOX LOCK MOTOR, M107 5126.0-00. . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 5430.1-00. . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 2, E100y 6330.3-03. . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1. . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . HEADLIGHT, LEFT, E7 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH,
B11 6410.5-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH,
B11 6450.7-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, RH,
B12 6450.7-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT/REAR SPOILER, H34z 6325.0. . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-01. . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-02. . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-05. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-06. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY (ALPINE), K108 6575.2-02. . . . . . . . . . . . . . . . . . . . . .




INDEX







\b
TAIL LIGHT, RIGHT, H30 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAIL LIGHT, RIGHT, H39 6314.0-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TELEPHONE CONNECTOR 6561.0 . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEMPERATURE SWITCH, S36 6450.7-05 . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT, A32y 6410.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THROTTLE POSITION SENSOR, R6252 1210. . . . . . . . . . . . . . . . . .
TI LT/SLIDE SUNROOF CONTROL ASSEMB LY , A56 5410.1-00
. . .
TI LT/SLIDE SUNROOF SWITCH (SHD), S38 5410.1-00
. . . . . . . . . .
TRANSMISSION CONTROL MODULE (EGS), A7000 2460.4-00 . .
TRANSMISSION CONTROL MODULE (EGS), A8500 2460.2-00 . .
TRANSMISSION POSITION INDICATOR LIGHT, E82 6300.0-01 . .
TRANSMISSION VALVE UNIT, Y8505 2460.2-01 . . . . . . . . . . . . . . . .
TRANSMISSION VALVE UNIT, Y8505y 2460.2-07 . . . . . . . . . . . . . . .
TRANSMISSION VALVE UNIT, Y8505y 2460.4-01 . . . . . . . . . . . . . . .
TRANSMITTER MODULE (EWS II), A835 6135.0 . . . . . . . . . . . . . . . .
TURN LIGHT, LEFT FRONT, H7 6313.0-02 . . . . . . . . . . . . . . . . . . . . .
TURN LIGHT, LEFT REAR, H6 6313.0-02 . . . . . . . . . . . . . . . . . . . . . .
TURN LIGHT, RIGHT FRONT, H4 6313.0-02 . . . . . . . . . . . . . . . . . . . .
TURN LIGHT, RIGHT REAR, H5 6313.0-02 . . . . . . . . . . . . . . . . . . . . .
TURN/HAZARD LIGHTS 6313.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNCOUPLING DIODE, V6 6412.20-00 . . . . . . . . . . . . . . . . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15, K6326 1210. . . . . . . . . . . . . . . .
UNLOADER RELAY, TERMINAL 15, K9 5203.0-00 . . . . . . . . . . . . . .
VARIABLE CAMSHAFT CONTROL VALVE 1, Y6275 1210.17-05 . .
VEHICLE SPEED SENSOR, B10 6211.0-04 . . . . . . . . . . . . . . . . . . . .
WASHER FLUID LEVEL SWITCH, S64 6581.2-02 . . . . . . . . . . . . . . .
WASHER JET HEATER, LEFT, E51 6169.0-00 . . . . . . . . . . . . . . . . . .
WASHER JET HEATER, RIGHT, E52 6169.0-00 . . . . . . . . . . . . . . . . . WASHER PUMP, M4 6160.1-01
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE ASSEMBLY, Y4 6410.5-00 . . . . . . . . . . . . . . . . . . . . . .
WATER VALVE ASSEMBLY, Y4 6450.7-01 . . . . . . . . . . . . . . . . . . . . . .
WINDOW BLOWER MICRO SWITCH, REAR, S196 5430.1-01 . . . .
WINDOW BLOWER RELAY, REAR,K99 6424.0-01 . . . . . . . . . . . . . .
WINDOW BLOWER, REAR, M105 6424.0-01 . . . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER/ANTENNA, REAR, 6424.0 . . . . . . . . . . . . . . .
WINDOW MOTOR, DRIVER ’S, M21 5133.1-04 . . . . . . . . . . . . . . . . . .
WINDOW MOTOR, LEFT REAR, M20 5133.1-05 . . . . . . . . . . . . . . . .
WINDOW MOTOR, LEFT REAR, M98 5133.1-05 . . . . . . . . . . . . . . . .
WINDOW MOTOR, PASSENGER ’S, M23 5133.1-04 . . . . . . . . . . . . .
WINDOW MOTOR, RIGHT REAR, M22 5133.1-05 . . . . . . . . . . . . . . .
WINDOW MOTOR, RIGHT REAR, M99 5133.1-05 . . . . . . . . . . . . . . .
WINDSCREEN COWL PANEL LOCK MICRO SWITCH, S231 5430.1-00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .
WINDSCREEN COWL PANEL LOCK MOTOR, M132 5430.1-00 . . .
WINDSHIELD WASHER JET HEATERS 6169.0 . . . . . . . . . . . . . . . . .
WIPER MOTOR, M3 6160.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE (LOW II), A64 6160.1-00 . . . . . . . . . . . .
WIPER/WASHER MODULE (WWM) 6160.1 . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6160.1-01 . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1 . . . . . . . . . . . . . . . . . . . . . . . . .
ZKE CENTRAL LOCKING (ZV) 5126.0 . . . . . . . . . . . . . . . . . . . . . . . . .
ZKE DOOR LOCK HEATING (TSH) 5120.0 . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART




FUSES 1 TO 29
 $%%
%%&


FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.2
6214.0
6300.0
6312.0
6313.0

30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A

 

20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK

 
   
 
5A 30A 10A15A 10A30A

6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS


6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)
6160.1WIPER/WASHER MODULE (WWM)
6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36

6213.1ANALOG CLOCK

6167.1
6211.0
6213.2
6214.0
6300.0
6312.0
6313.0HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART




 $%%
%%&


FUSE NUMBER
 
 


40           




FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5CRASH CONTROL MODULE
HEATING CONTROL (HR) 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS
   
6314.0PARK/TAIL/UNDERHOOD LIGHTS 

40A


20A


5A


6160.1WIPER/WASHER MODULE (WWM)
6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK





FUSES 1, 2, 3, 4, AND 5
 $%%




%%&



0670.3 FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F1
30A
A51
WIPER/WASHER
MODULE 14 X285
15
1 X272
2
F25A
4F330A
6
K9
UNLOADER RELAY,
TERMINAL 15 6 X63
F415A
8F530A
22 X14
2 X279
10 X10015
5 X604A56
TILT/SLIDE SUN-
ROOF CONTROL
ASSEMBLYS56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH 2.5 RT/VI
2.5 RT/VI2.5 RT/BR/GE 1.5 RT/VI 2.5 RT/SW
2.5 RT/SW
2.5 RT/SW/GE
5410.16160.1 5203.0 5200.0
2 X14
Y199
CARBON
CANISTER VALVE 1 RT/WS/GE
1210.20
1 RT/WS/GE
2 X13170
318is
6167.1

323i, 328i, M3
WITH ASC
1.5 RT/SW/GE
FUSES 34, 35, 36, 37, 38, AND 39
 $%%




%%&

FUSE DETAILS
F3630A





X646
K16
HAZARD FLASHER
RELAY
6313.0
F3415A
128
X656
N17
CRASH CONTROL
MODULE
6313.0
X1325210
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
5126.0
X503S8
LIGHT SWITCHX516
K19
COMPRESSOR
CONTROL RELAY
6450.7
F3525A
10
F3710A
14
F3830A
1618
6350.0X10018
6350.0
X1316
6300.0
6314.0
6320.06332.1
6450.4P90
FRONT POWER
DISTRIBUTION BOX
2.5 RT/GN/GE2.5 RT/BL/GE2.5 RT/GN .75 RT/GR 1.5 RT/SW/GE 2.5 RT/GN/GE
1.5 RT/SW/GEF39
7.5A
X1069
6581.2
1 RT/BL
11
6100.0
X2856
A64
WIPER/WASHER
MODULE (LOW II)
A51
WIPER/WASHER
MODULE 6160.1X11618
K75
ABS PUMP MOTOR
RELAY
3450.1
X113949
A202
ABS CONTROL
MODULE/HY-
DRAULIC UNIT
3450.0
2.5 RT/GN2.5 RT/GN
WITH ABS
2.5 RT/GN
X113954
A52
SLIP CONTROL
MODULE
(ABS/ASC)
3450.1
318is
WITH ASC

FUSE 44
 $%%




%%&

FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F44
15A
X10022





1.5 VI/SW
M4
WASHER PUMP
6160.1
X1071 1 VI/SW
X1001828
N9
RADIO
6510.1X181265 1.5 VI/WS
6510.0
X3222 1.5 VI/SW
E42
GLOVE BOX LIGHT
6332.1X18336
1 .5 VI/SWA64
WIPER/WASHER
MODULE (LOW II)
A51
WIPER/WASHER
MODULE 6160.1X2858 .5 VI/SW
TWO–DOOR
FOUR–DOOR

S36y
DOUBLE
TEMPERATURE
SWITCH
X113792

0670.4 GROUND DISTRIBUTION
.5 BRX10261
3B9
INTERMEDIATE
PRESSURE
SWITCH
GROUND X165



X872
X7691
1 BR X109
1E27
RIGHT FOG LIGHT S64
WASHER FLUID
LEVEL SWITCH
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
.5 BR 2.5 BR1 BR E12
RIGHT HIGH BEAM
LIGHT
E14
RIGHT LOW BEAM
LIGHT
S36
TEMPERATURE
SWITCH
.5 BR
4 BRX216
 $%%




%%&
0670.4-01 .5 BR
H4
RIGHT FRONT
TURN LIGHT X1231


E19
RIGHT PARK LIGHT
X1371
X100741
X10075
1
1 BR
E8
RIGHT HEADLIGHT
ENGINE
H1w
ANTI–THEFT HORN
(ALPINE)
X3721
1 BR
4–CYLINDER

X1061E52
RIGHT WASHER
JET HEATER

GROUND DISTRIBUTION
GROUND X173
 $%%




%%&


X1112B18
BRAKE FLUID
LEVEL SWITCH
X2857
X1051E51
LEFT WASHER JET
HEATER
X10007
K48
LOW BEAM LIGHT
RELAY
4 BR
A64
WIPER/WASHER
MODULE (LOW II)1


M3
WIPER MOTOR
X333

X454 .75 BR2.5 BR .35 BR 2.5 BR
.35 BR4K46
HIGH BEAM LIGHT
RELAY
.35 BRX648K16
HAZARD FLASHER
RELAY
.75 BR
.75 BR
0670.4-04
H9
LEFT FRONT
AUXILIARY TURN
LIGHT X389
1
.5 BR
X444K47
FRONT FOG LIGHT
RELAY
.5 BR
X584K4
BLOWER RELAY
.5 BR
S235
STARTER
IMMOBILIZATION
SWITCH
.35 BR1 X18994
X10262
K46z
DAY LIGHT RELAY
MODULE