instrument cluster BMW M3 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY




INDEX








IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.. . . . . . . . . . .
INTEGRATED CLIMATE REGULATION (IHKA E36) 6450.7. . . . . . .
INTERIOR LIGHT, LEFT REAR, E39 6330.3. . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, RIGHT REAR, E40 6330.3. . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.7. . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.. . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.20-05. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0. . .
LIGHT EMITTING DIODE (LED) 6575.2-00. . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . . LOW RANGE SPEAKER, LEFT FRONT, H58 6510.0-00. . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1-01. . . . . . . . . .
LOW RANGE SPEAKER, LEFT REAR, H57 6510.1. . . . . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.0-00. . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1-02. . . . . . . .
LOW RANGE SPEAKER, RIGHT REAR, H52 6510.1. . . . . . . . . . . .
LOW–NOISE MICROPHONE 6575.2-00. . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LID MICRO SWITCH, S213 5430.1-02
LUGGAGE COMPARTMENT LID RELAY, K117 5126.0-01. . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, LEFT,
E46 6581.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT ASSEMBLY, RIGHT,
E47 6581.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .




SYMBOLS







1.5 BR DATA LINK
0670.5 .5 WS/GE
0670.0-030670.0-02
1.5 BRN9
RADIO
THE COMPLETE
WIRE PROGRES-
SION AND FUR-
THER CIRCUITS
CONNECTED TO
GROUND X497 ARE
SHOWN IN CELL
”0670.4 GROUND
DISTRIBUTION” AT
GROUND X497
THE COMPLETE WIRE
PROGRESSION AND
FURTHER CIRCUITS
CONNECTED TO FUSE
18 ARE SHOWN IN CELL
”0670.3 FUSE DETAILS”
AT FUSE 18
CURRENT PATH IS
CONTINUED AS LA-
BELED P90
FRONT POWER
DISTRIBUTION BOX F18
15A
GROUND
DISTRIBUTION
0670.4
N1
ANTI–THEFT
CONTROL MODULE
(DWA) FUSE DETAILS
0670.3A1
GENERAL MODULE
X252
17X332
2
CIRCUIT REFERENCE–A WIRE
WHICH CONNECTS TO ANOTH-
ER CIRCUIT
A2
INSTRUMENT
CLUSTER
X16
11RXD
ARROW SHOWS
DIRECTION OF
CURRENT FLOW
AND IS REPEATED
WHERE CURRENT
PATH CONTINUES
X497
X1812615
X491

5A 5A




FUSE CHART




FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.1
6214.0
6300.0
6312.0
6313.0


30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A







20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
ANALOG CLOCK












5A 30A 10A15A 10A30A


6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0
6424.0CRASH CONTROL MODULE
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS







6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)

6169.0WINDSHIELD WASHER JET HEATERS

6412.10PARK VENTILATION WITH HR

6412.20PARK VENTILATION WITH IHKA E36


6213.2MULTI–FUNCTION CLOCK

6211.0
6213.2
6214.0
6300.0
6312.0
6313.0ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART








FUSE NUMBER









40           











FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5
6424.0CRASH CONTROL MODULE
HEATING CONTROL (HR)
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS










6314.0PARK/TAIL/UNDERHOOD LIGHTS



40A



20A


5A




6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)

2.5 GN
X1001612
.5 GN/BL/GE









POWER DISTRIBUTION
2P90
FRONT POWER
DISTRIBUTION BOX
F21
5A
FUSE DETAILS
0670.3
6F23
5A
8 1 X1002612 F24
10AF2610A
14 X1001716 15 X10017
11 X10016
F275AF285AF165A
.5 GN/BL .75 GN/SW 1.5 GN/WS .5 GN/VI .5 GN/GR .5 GN/VI2.5 GN
.5 GN .5 GN X203
4
.5 GN/GEF22
5A
10
.5 GN/RTF25
5A
5 X17A2w
INSTRUMENT
CLUSTER .5 GN
8 X58K4
BLOWER RELAY .35 GN 2.5 GN
0670.2-04
15U
X2021
2.5 GN
15 15 15 15 1515 15 15 15 6410.5
1230.0
6211.0
ENGINE CONTROL
SYSTEM MS41.1
(6–CYLINDER M52)
1210.17ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20
6450.71 X1405V6
UNCOUPLING
DIODE
.35 GN
86




FUSES 14 AND 15








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
1 GE/BR
E26
LEFT FOG LIGHT
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 8 X13252
F1430A
8
A2w
INSTRUMENT
CLUSTER 8 X17
.75 GE/BR
6312.01 GE/BR
E27
RIGHT FOG LIGHT
F1515A
10 X10016
1 GE/BR
X1152
2 X7682 X769
6312.0 6312.0
NSW
30 X13
2.5 RT/BL
2.5 RT/BL
5133.1
7.5AWITH CCM

FUSE 23









FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F23
5A
X1076





X8991
S7
COMBINATION
SWITCH
X174
A2w
INSTRUMENT
CLUSTER
X2924
K13
REAR DEFOGGER
RELAY
X10709
N10
MULTI–FUNCTION
CLOCK
X638
K9
UNLOADER RELAY,
TERMINAL 15
.5 GN/GE
5203.0
6213.2 6424.0 6312.0
6313.0 1 X35
1 GN/BL
.75 GN/GE.5 GN/BL
.5 GN/BL .35 GN/BL 1.5 GN/BL
6581.2 6211.0
6410.5.5 GN/BL
X100176
N4
ON–BOARD
COMPUTER X32
9
A32y
THERMOSTAT
6214.0
A35
ON–BOARD
DISPLAY
.5 GN/BL
X152724 .5 GN/GE
6450.7A115
AUTOMATIC
CLIMATE CONTROL
MODULE
X851 .5 GE
6410.5Y4
WATER VALVE
ASSEMBLY
.5 GN/GE
X354
X897
.5 GN/GE
.5 GN/GE
WITH IHKA WITH HR

2
1X19561M3
S8503
PROGRAM SWITCH
D100
DATA LINK
CONNECTOR
16
FUSES 26, 27, 28, 29, AND 30





\b\b\b

\f
FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
F30
7.5A
X10017





X2022 F26
10A
X8511S8511
REVERSING LIGHT
SWITCH
2D100
DATA LINK
CONNECTOR
X511S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
2X85035
1210.20
1240.0
2460.2 X511
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
5
6571.0
F297.5A
E11
LEFT HIGH BEAM
LIGHT
F285A E12
RIGHT HIGH BEAM
LIGHT
X100712
X100742
2460.2
6322.0 2460.2
0670.5
6322.0 X6002
16 X6002
201816
12
1.5 GN/WS .5 GN/GR 1 WS/GN 1 WS/BL
6312.06312.0
.35 GN/WS
1 GN/WS
1.5 GN/WS
1.5 GN/WS
1 GN/WS
1.5 GN/WS
1.5 GN/WS 1.5 GN/WS
WITHOUT EGS
WITH EGS
X1168
X6835
0670.5
1.5 GN/WS
X6835
56a 56a
WITH EGS
2460.4 2460.4
2460.4 1210.176211.0
F275A
X16
A2w
INSTRUMENT
CLUSTER
23
6581.2
14
.5 GN/VI
.35 GN/WS
3450.1
M3

FUSE 31








FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F31
5A
X1067





X152725
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
Y4
WATER VALVE
ASSEMBLY.5 RT/GE .5 RT/GE
X107018
6213.2
X1622
A2w
INSTRUMENT
CLUSTER
6211.0
X5223
H10
CHIME MODULE
6213.2X851
N10
MULTI–FUNCTION
CLOCK
X100546 .75 RT/GE
.5 RT/GE .5 RT/GE .5 RT/GE
.5 RT/GE
6581.2
6450.7X18160
X100182
6214.0A35
ON–BOARD
DISPLAY
X16595
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
1240.0 .5 RT/GE
5126.0
6135.0
X354
.5 GE1 RT/GE
6450.7
X10718
N4
ON–BOARD
COMPUTER
6581.2 .35 RT/GE
.5 RT/GE
1
N5
ANALOG CLOCK
6213.1X1155