jump start BMW M3 1999 E36 Electrical Troubleshooting Manual




0100.0 INDEX









ABS HYDRAULIC UNIT, Y1 3450.1-06. . . . . . . . . . . . . . . . . . . . . . . . .
ABS HYDRAULIC UNIT, Y1w 3450.1-01. . . . . . . . . . . . . . . . . . . . . . . .
ABS PEDAL TRAVEL SENSOR, S123 3450.1-01. . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, TIMED, K125 3450.1-00. . . . . . . . . . . .
ABS PUMP MOTOR RELAY, TIMED, K125 3450.1-05. . . . . . . . . . . .
ABS RELAY, K10 3450.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR BAG GAS GENERATOR, DRIVER’S, G5 3234.0-00. . . . . . . . . .
AIR BAG GAS GENERATOR, LEFT SIDE, G14 3234.0-01. . . . . . . .
AIR BAG GAS GENERATOR, PASSENGER’S, G6 3234.0-00. . . . .
AIR BAG GAS GENERATOR, RIGHT SIDE, G15 3234.0-01. . . . . .
AIR CONDITIONING COMPRESSOR, Y2 6450.7-04. . . . . . . . . . . . .
AIR PUMP, Y6133 1210.17-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR PUMP, Y6133 1210.20-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANALOG CLOCK 6213.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANALOG CLOCK, N5 6213.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA AMPLIFIER AM/FM, N8 6424.0. . . . . . . . . . . . . . . . . . . . . .
ANTI–THEFT CONTROL MODULE (ALPINE), N12w 6575.2. . . . . .
ANTI–THEFT HORN (ALPINE), H1w 6575.2-02. . . . . . . . . . . . . . . . .
ANTI–THEFT SYSTEM (ALPINE) 6575.2. . . . . . . . . . . . . . . . . . . . . . .
ASC DIODE, V7 3450.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASHTRAY LIGHT, FRONT, E25 6300.0-01. . . . . . . . . . . . . . . . . . . . . .
ASHTRAY LIGHT, REAR, E28y 6300.0-01. . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC CLIMATE CONTROL MODULE, A115 6450.7. . . . . . .
AUTOMATIC TRANSMISSION RANGE SWITCH, S3 2460.. . . . . . .
AUXILIARY FAN MOTOR,
M9 6450.7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUXILIARY FUSE BOX IN LUGGAGE COMPARTMENT,
P96 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P95 0670.2-03. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P97 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-02
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-07
AUXILIARY THROTTLE POSITION SENSOR, R31 3450.1-04. . . .
AUXILIARY TURN LIGHT, LEFT FRONT, H9 6313.0-02. . . . . . . . . .
AUXILIARY TURN LIGHT, RIGHT FRONT, H8 6313.0-02. . . . . . . . .
B+ JUMP START JUNCTION POINT, G6430 0670.2. . . . . . . . . . . . .
BACK UP LIGHT, LEFT, H27 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHT, RIGHT, H28 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHTS 6322.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY, G1 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6410.5-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6412.10-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6412.20-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6450.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6410.5-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6412.10-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6412.20-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.7-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6410.5-01. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6412.10-01. . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6410.5-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6412.10-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY ELECTRONICS CONTROL MODULE
(ZKE IV), A104 6100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .





X0
0670.2 POWER DISTRIBUTION





G1
BATTERY0670.2-02
P90
FRONT POWER
DISTRIBUTION BOX



30B+ X6512
X6509M6510
STARTERG6509
GENERATORX2
10 RT
1240.0
1230.010 RT 50 RT25 RT
G6430
B+ JUMP START
JUNCTION POINT
X6431X6430
X6437X6433
6 X6301
K6301w
FUEL PUMP RELAY
8 X6300
K6300
ENGINE CONTROL
MODULE RELAY 86 30
6
2.5 RT
2.5 RT 4 RT 1 RT
26 X6000A6000
ENGINE CONTROL
MODULE (DME)
1210.20
4 RT6 X6326
K6326
UNLOADER RELAY,
TERMINAL 15
1210.20
6 RT
6 RT6 RT2.5 RT
X641026 X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
F9780A0670.2-07
318i
14 X6002
D100
DATA LINK
CONNECTOR2.5 RT
2 X6304K6304
SECONDARY AIR
PUMP RELAY
1210.20 4 RT
F25A
4
X10015
2 X6300
4 RT/WS
.5 RT/WS
9 X6031
3 X10015
1 RT/WS/GE ENGINE CONTROL
SYSTEM
(DME M5.2, 4–CYL-
INDER M44)
1210.20X6821
1 RT/WS/GE
FUSE DETAILS
0670.3
87
F1815A
16
X10016
13 X20
15 X10016
2.5 GN/VI
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 X6301
2460.2
2.5 GN/VI
2.5 GN/VI




POWER DISTRIBUTION







323i, 328i, M3
70 RT6 RT
6 RT
F9780A
8X0
30B+ X6512
X6509M6510
STARTERG6509
GENERATOR 16 RT
1240.0
1230.0 10 RT
25 RT
G6430
B+ JUMP START
JUNCTION POINT
X6433X6430
X6432X6431
.5 RT .5 RT2 X6304
K6304
SECONDARY AIR
PUMP RELAY
1210.17
6 RT
X6411
X6437
26 X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
2460.2
26 X6000A6000
ENGINE CONTROL
MODULE (DME)
1210.17
6
K6300
ENGINE CONTROL
MODULE RELAYX6300
X6412
4 RT
4 RT 4 RT
4 RT
1.5 RT
2 1
F49
20AX19564
X19564
4 RT 4 RT
P96
AUXILIARY FUSE
BOX IN LUGGAGE
COMPARTMENT
6 X6326K6326
UNLOADER RELAY,
TERMINAL 15
2.5 RT
0670.2-02P90
FRONT POWER
DISTRIBUTION BOXX2
0670.2-07
FUSE DETAILS
0670.3
G1
BATTERY1210.1714 X6002
D100
DATA LINK
CONNECTOR 2.5 RT6 X6301
K6301
CYL. 1–6 FUEL
PUMP RELAY
F1815A
16
X10016
13 X20
15 X10016
2.5 GN/VI
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 X6301
1.5 GN/VI
2.5 GN/VI
1.5 GN/VI
X8007
30
F505A
2
X10273
2 X6300
2.5 RT/WS
1.5 RT/WS
8 X20
1 X102731 RT/WS/GEX6822
FUSE DETAILS
0670.3
87
4 RT/WSX6821ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)
1210.17
P97
AUXILIARY FUSE
BOX




DATA LINK
DATA LINK CONNECTOR, PINS 12 AND 14









D+
12 X6002
D100
DATA LINK
CONNECTOR25 X20
.75 BL
A2w
INSTRUMENT
CLUSTER 6 X17
3 X13305
X213
14 X6002
D100
DATA LINK
CONNECTOR X7509G6509
GENERATOR
2.5 RT
.5 BL 1.5 BL
.35 BL .5 BL.5 BL
G1
BATTERY
POWER
DISTRIBUTION
0670.2
POWER
DISTRIBUTION
0670.2
X8004
BR
X6410
14 X6002
D100
DATA LINK
CONNECTORX6430G6430
B+ JUMP START
JUNCTION POINT
X6411
ENGINE CONTROL
SYSTEM MS41.1
(6–CYLINDER M52)
1210.17
M3, 328i, 323i 318i
TELEPHONE
CONNECTOR
CENTER CONSOLE6 RT
2.5 RT
X6412
4 RT

617872
557670B62101
OXYGEN SENSOR I
(IN FRONT OF
CATALYTIC
CONVERTER)
45
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) 1210.17-06



A6000
ENGINE CONTROL
MODULE (DME) 1210.17-00
7387
1210.17-02
B6207
HOT FILM AIR
MASS METER K6300
ENGINE CONTROL
MODULE RELAY
8726Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.17-01
29
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
3
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL
18
1614
B6205
INTAKE AIR
TEMPERATURE
SENSOR39
B6236
ENGINE COOLANT
TEMPERATURE
SENSOR
12 4442
R6252
THROTTLE
POSITION SENSOR
22 1210.17-05
15S2
IGNITION SWITCH
301312
1210.17-03
1210.17-03
1210.17-02
1210.17-05
X6000
88
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
TXD 2
B8y
PRESSURE
SWITCH
1210.17-02
+
– G6430
B+ JUMP START
JUNCTION POINT
D100
DATA LINK
CONNECTOR
F165AP90
FRONT POWER
DISTRIBUTION BOX
74K19
COMPRESSOR
CONTROL RELAY
1210.17-08
M2
FUEL PUMPK6301
CYL. 1–6 FUEL
PUMP RELAY
1210.17-041210.17-04
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.17-01
241210.17-0562
Y6120
EVAPORATIVE
EMISSION VALVE
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
Y6163
SECONDARY AIR
PUMP VALVE
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”)
23 50 3321+
–
+
–
B9508
PRESSURE
SWITCHX6000
65
B6240
KNOCK SENSOR 1210.17-06
5963
19A115
AUTOMATIC
CLIMATE CONTROL
MODULE 1210.17-09
8081
A52
SLIP CONTROL
MODULE
(ABS/ASC)
1210.17-00
M6506
E–BOX FAN 1210.17-041210.17-04
5479 77 7120
A2w
INSTRUMENT
CLUSTER 1210.17-10
463649
Y6133
AIR PUMP 1210.17-05
SPARK PLUGS
Y198
EXHAUST GAS
FLAP VALVE
51K6304
SECONDARY AIR
PUMP RELAY
K6326
UNLOADER RELAY,
TERMINAL 15
35
G6430
B+ JUMP START
JUNCTION POINT1210.17-02
11 4 0
B72
FUEL TANK
PRESSURE
SENSOR 1210.17-1032 34443641582415758
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.17-06
3883 48
53 27Y6130
IDLE SPEED
CONTROL VALVE 1210.17-015 6681210.17-01
1210.17-0560
D100
DATA LINK
CONNECTOR1210.17-02
1210.17-09
10
1210.17-08
1210.17-081210.17-09
6952
86
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
85
1210.17-07
9
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II) 1210.17-09
1210.17-07
1210.17-05
P90
FRONT POWER
DISTRIBUTION BOX
A7000
TRANSMISSION
CONTROL
MODULE (EGS)1210.17-00
25 75 67Y199
CARBON
CANISTER VALVE
X6000
X2
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)1210.17-10
1210.17-09
5628
328i, M3
A8500
TRANSMISSION
CONTROL
MODULE (EGS)
1210.17 ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)





Pin Assignments





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
1
ACyl. 2 ignition coil controlCyl. 2 ignition coil
2ACyl. 4 ignition coil controlCyl. 4 ignition coil
3ACyl. 6 ignition coil controlCyl. 6 ignition coil
4MGroundGround point
5ACyl. 2 fuel injection valve controlCyl. 2 fuel injection valve
6ACyl. 1 fuel injection valve controlCyl. 1 fuel injection valve
7MGroundHot wire air mass meter
8EHot wire air mass meterHot wire air mass meter
9ETI-measurement signal (fuel consumption)Instrument cluster
10EEngine coolant temperatureEngine coolant temperature sensor
11EFuel tank pressureFuel tank pressure sensor
12EThrottle position signalThrottle position sensor
13Not used
14EIntake air temperatureIntake air temperature sensor
15ESpeed signal right rearABS/ASC control module
16EActivate A/CPressure switch
17Not used
18EDrive-away protection signal (code)Electronic immobilizer control module
(EWS II)
19EA/C-ON-signalAir conditioning operating unit
20A“Check engine” indicator controlInstrument cluster
21ACamshaft controlVariable camshaft control valve
22ACyl. 3 fuel injection valve controlCyl. 3 fuel injection valve
23ACyl. 6 fuel injection valve controlCyl. 6 fuel injection valve
24ACyl. 4 fuel injection valve controlCyl. 4 fuel injection valve
25MOxygen sensor heating groundOxygen sensor (in front of catalytic
converter)
26EBattery voltageB+ jump start junction point
27AActivate valveIdle speed control valve
28MGroundGround point
29ACyl. 1 ignition coil controlCyl. 1 ignition coil

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)




X6300
POWER








48
.5 RT
4 RT/WS
.5 RT/WS.5 BR
4 RT4 RT
6 X6300
73 5426 X6000
26X7000
X6821
2
K6300
ENGINE CONTROL
MODULE RELAYG6430
B+ JUMP START
JUNCTION POINT
A6000
ENGINE CONTROL
MODULE (DME)86
8530
87
.5 RT/WS1.5 RT/WSA8500
TRANSMISSION
CONTROL MODULE
(EGS)
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
1 RTPOWER
DISTRIBUTION
0670.2
54
1210.17-041.5 RT/WS
1 RT/WS.5 RT/WS 2.5 RT/WS
1210.17-01
4 RTX6412
1210.17-04
.5 RT/WS
87
2.5 RT14
X6002D100
DATA LINK
CONNECTOR
1.5 RTX6411
31
6 RT
2.5 RT
1210.17-02
X8500




44 162078308546
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
S2
IGNITION SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6120
EVAPORATIVE
EMISSION VALVE 1210.20-01
61
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
49
2250
23T6152
CYL. 2 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
X6000

X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
1210.20-08
B8y
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-05
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT0670.2
58Y199
CARBON
CANISTER VALVE
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002



B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
M2
FUEL PUMP
Y6133
AIR PUMPK6301w
FUEL PUMP RELAY
K6304
SECONDARY AIR
PUMP RELAY
1210.20-041210.20-09
56
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
10838
A2w
INSTRUMENT
CLUSTER
4280
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
191
B6240
KNOCK SENSOR 1210.20-05
40707174
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT0670.2
SPARK PLUGS1210.20-07 1210.20-06
463
G6430
B+ JUMP START
JUNCTION POINT0670.2
1210.20-05
60
DATA LINK
0670.5
77
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
B9508
PRESSURE
SWITCH
X6000
D100
DATA LINK
CONNECTOR
1210.20-01
1210.20-09

Y6163
SECONDARY AIR
PUMP VALVE
66 651210.20-04
72
B72
FUEL TANK
PRESSURE
SENSOR 1210.20-05
69
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)





Pin Assignments





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
89
MOxygen sensor heating groundOxygen sensor (behind catalytic converter)
90AActivate valveIdle speed control valve
91AActivate valveCyl. 1 fuel injection valve
92AActivate valveCyl. 4 fuel injection valve
93Not used
94MGround, fuel injection valve output stagesGround point
95Not used
96A“Check engine” indicator controlInstrument cluster
97Not used
98EDrive away protection signalElectronic immobilizer control module
(EWS II)
99EActivate A/CPressure switch
100Not used
101Not used
102Not used
103Not used
104EIntake air temperatureIntake air temperature sensor
105MGroundHot film air mass meter
106Not used
107EOxygen sensor signalOxygen sensor (in front of catalytic
converter)
108ECrankshaft position/RPMCrankshaft position/RPM sensor
109ECamshaft positionHall effect camshaft sensor
11 0ACyl. 3 ignition coil controlCyl. 3 ignition coil
111ACyl. 4 ignition coil controlCyl. 4 ignition coil
11 2Not used
11 3Not used
11 4EBattery voltageB+ jump start junction point
11 5AEngine control module relay controlEngine control module relay, terminal 85
11 6MGround for electronics and shielding of
sensorsGround point

ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)






X203
2.5 GN
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
POWER
DISTRIBUTION
0670.2
7 2.5 GN
21
2.5 GNX20
X33
1 X209
X6832
.5 GN
8X6326
86
8530
87K6326
UNLOADER RELAY,
TERMINAL 15
4
56 X6000A6000
ENGINE CONTROL
MODULE (DME)2
2.5 GN
2.5 GNX6326
2 X6150
6 2.5 RT
2
10
3
15
.5 GN
X6454
GROUND
DISTRIBUTION
0670.4
F4615A
32X10018
84
D110
OBD II
CONNECTOR
X19527
7
X6031
4 2 X6002
G6430
B+ JUMP START
JUNCTION POINT
X6431
D100
DATA LINK
CONNECTORP90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
.5 SW/VI/GE .5 WS/VI/GE.35 WS/VI/GE