brake fluid BMW MOTORRAD K 1200 S 2005 Rider's Manual (in English)
[x] Cancel search | Manufacturer: BMW MOTORRAD, Model Year: 2005, Model line: K 1200 S, Model: BMW MOTORRAD K 1200 S 2005Pages: 165, PDF Size: 2.01 MB
Page 5 of 165
6 Accessories . . . . . . . . . . 81
General instructions . . . . . 82
Power socket . . . . . . . . . . . 82
Luggage . . . . . . . . . . . . . . . . 85
Case
OA
................. 86
Breakdown assistance
kit
OA
.................... 89
7 Maintenance . . . . . . . . . 91
Maintenance - general
instructions . . . . . . . . . . . . . 92
Toolkit . . . . . . . . . . . . . . . . . . 92
Contents, supplementary
kit
OA
.................... 92
Overview, supplementary
kit ...................... 92
Engine oil . . . . . . . . . . . . . . . 93
Brake system, general . . . 94
Brake pads . . . . . . . . . . . . . . 95
Brake fluid . . . . . . . . . . . . . . 97
Clutch . . . . . . . . . . . . . . . . . 100
Tyres . . . . . . . . . . . . . . . . . . 101
Rims . . . . . . . . . . . . . . . . . . . 101
Wheels . . . . . . . . . . . . . . . . . 101
Front-wheel stand . . . . . . 109
Rear wheel stand . . . . . . . 110 Bulbs . . . . . . . . . . . . . . . . . . 112
Jump starting . . . . . . . . . . 118
Battery . . . . . . . . . . . . . . . . . 119
8 Care . . . . . . . . . . . . . . . . . 125
Care products . . . . . . . . . . 126
Washing the
motorcycle . . . . . . . . . . . . . 126
Cleaning easily damaged
components . . . . . . . . . . . . 127
Paint care . . . . . . . . . . . . . . 128
Protective wax
coating . . . . . . . . . . . . . . . . 128
Laying up the
motorcycle . . . . . . . . . . . . . 128
Restoring motorcycle to
use .................... 129
9 Technical data . . . . . . . 131
Troubleshooting
chart . . . . . . . . . . . . . . . . . . . 132
Threaded fasteners . . . . . 133
Engine . . . . . . . . . . . . . . . . . 134
Riding specifications . . . . 136
Clutch . . . . . . . . . . . . . . . . . 136
Transmission . . . . . . . . . . . 136
Final drive . . . . . . . . . . . . . . 137Running gear . . . . . . . . . . . 137
Brakes . . . . . . . . . . . . . . . . . 138
Wheels and tyres . . . . . . . 138
Electrics . . . . . . . . . . . . . . . 139
Frame . . . . . . . . . . . . . . . . . . 141
Dimensions . . . . . . . . . . . . 141
Weights . . . . . . . . . . . . . . . . 142
10 Service . . . . . . . . . . . . . 143
BMW Motorrad
service . . . . . . . . . . . . . . . . . 144
BMW Motorrad service
quality . . . . . . . . . . . . . . . . . 144
BMW Motorrad Service
Card - On-the-spot
breakdown
assistance . . . . . . . . . . . . . 145
BMW Motorrad service
network . . . . . . . . . . . . . . . . 145
Maintenance work . . . . . . 145
Maintenance
schedules . . . . . . . . . . . . . . 146
Confirmation of
maintenance work . . . . . . 147
Confirmation of
service . . . . . . . . . . . . . . . . . 152
Page 15 of 165
General view, right
side1Indicator for engine oil
level ( 93)
2 Filler neck, fuel tank
( 76)
3 Battery compartment
( 121)
4 Brake-fluid reservoir,
front ( 97)
5 Type plate on rear cross
pipe
6 Vehicle identification
number on front right
side panel
7 Brake-fluid reservoir, rear
( 98)
213zGeneral views
Page 31 of 165
Warnings, overview
Mode of presentation Meaning
Lights up redBrake switch defective ( 30)
Flashes once per
second Pull-away test not completed ( 30)
Flashes four
times per second Self-diagnosis not completed ( 30)
Lights up red Lights upABS warning indicators defective
( 31)
Lights up red Flashes once per
second ABS function not available ( 31)
Lights up red Flashes four
times per second Residual braking function active
( 32)
Flashes red once
per second Flashes once per
secondBrake fluid level in wheel brake cir-
cuit too low ( 32)
Flashes red four
times per second Flashes four
times per secondABS fault ( 33)
329zStatus indicators
Page 34 of 165
Residual braking function
activeGeneral warning light
lights up red.
ABS warning light
flashes four times per
second.
Without the assistance
of the ABS function, the
wheels could lock when the
brakes are applied hard. You
have to apply considerably
more force to the brake
levers to brake without
servo-assisted brakes. The
changed braking response
can cause accidents.
Avoid hard braking if possible.
Apply brakes in good time as
increased effort is required.
Only residual braking func-
tion is available in at least one
brake circuit.
You can continue to ride.
However, the ABS function and brake servo assistance
are not available.
Have the fault rectified as
soon as possible by a spe-
cialist workshop, preferably
an authorised BMW Motor-
rad dealer.
Brake fluid level in wheel
brake circuit too low General warning light
flashes red once per
second.
ABS warning light
flashes once per
second.
The ABS wheel brake
circuit is a closed sys-
tem whose fluid level cannot
be determined at the brake
fluid reservoirs.
Very badly worn brake pads
can also trigger the "Brake
fluid too low" warning. Checking brake-pad thick-
ness, front brakes ( 95)
Checking brake pad thick-
ness, rear brakes ( 96)
Worn brake pads can
lengthen stopping dis-
tances by a significant margin
and consequently cause acci-
dents.
Apply the brakes in good
time.
Worn brake pads can
damage the brake discs.
Think well ahead and brake
carefully; avoid severe brak-
ing.
Have worn brake pads re-
placed as soon as possible
by a specialist workshop,
preferably an authorised
BMW Motorrad dealer.
If the brake pads are not
badly worn, the brake system
332zStatus indicators
Page 35 of 165
will have to be checked for
malfunctions and leaks.Switch off the ignition and
pull the brake lever, then
release it and depress the
brake pedal.
Check the following:
Brake pressure perceptible
at brake lever and at brake
pedal.
Brakes acting on both
wheels.
No visible signs of brake
fluid leaking.
There is a defect in the
brake system and it
could result in brake fade.
Apply the brakes in good
time.
If these criteria are satis-
fied, you can continue rid-
ing. Bear in mind, however,
that a loss of brake fluid that
cannot be detected might be the cause of the warn-
ing.
Have the fault rectified as
soon as possible by a spe-
cialist workshop, preferably
an authorised BMW Motor-
rad dealer.
If the function and leak check
reveals a fault: There is a defect in the
brake system and it
could result in accidents.
Do not continue your jour-
ney.
Do not continue your jour-
ney.
Notify a specialist work-
shop, preferably an author-
ised BMW Motorrad dealer.
ABS fault General warning light
flashes red four times
per second. ABS warning light
flashes four times per
second.
There are at least two faults
in the brake system. Only the
residual braking function is
available in at least one brake
circuit and the fluid level in
the brake system is too low.
See the fault descriptions
above.
333zStatus indicators
Page 48 of 165
2Heating off.
3 50 % heat output (one
dot visible)
4 100 % heat output (three
dots visible)ClutchAdjusting the clutch
lever
If the position of the
clutch fluid reservoir is
changed, air can enter the
clutch system.
Do not twist the handlebar
fitting or the handlebars. Attempting to adjust the
clutch lever while riding
the motorcycle can lead to
accidents.
Do not attempt to adjust the
clutch lever unless the motor-
cycle is at a standstill.
Turn adjusting screw 1
clockwise.
The adjusting screw is
indexed and is easier
to turn if you push the clutch
lever forward.
Span between handlebar
grip and clutch lever in-
creases. Turn adjusting screw
1
counter-clockwise.
Span between handlebar
grip and clutch lever de-
creases.
BrakesAdjusting the handbrake
lever
Changing the position of
the brake-fluid reservoir
can allow air to penetrate the
brake system.
Do not twist the handlebar
fitting or the handlebars.
Attempting to adjust the
brake lever while riding
the motorcycle can lead to
accidents.
Do not attempt to adjust the
brake lever unless the motor-
cycle is at a standstill.
446zOperation
Page 64 of 165
components are not designed
to withstand. Damage caused
in this way is not covered by
the warranty.
Do not tamper with the
control unit of the electronic
engine-management
system.ChecklistUse the following checklist
to check important functions,
settings and wear limits be-
fore you ride off.Brakes
Brake-fluid levels, front and
rear
Clutch
Clutch fluid level
Shock absorber setting and
spring preload
Tyre-tread depth and tyre
pressures Cases correctly installed
and luggage secured
At regular intervals: Engine oil level (every refuel-
ling stop)
Brake-pad wear (every third
refuelling stop)
StartingSide standYou cannot start the motor-
cycle with the side stand ex-
tended and a gear engaged.
The engine will switch itself
off if you start it with the gear-
box in neutral and then en-
gage a gear before retracting
the side stand.GearboxYou can start the engine
when the gearbox is in neutral
or if you pull the clutch with a
gear engaged. Switch on the
ignition before you pull the clutch. When the gearbox is
in neutral, the green neutral
telltale light is on and the gear
indicator in the multifunction
display shows 0.
Starting the engine
If you switch on the ig-
nition while the brakes
are applied, then start the
engine and ride off immedi-
ately, the BMW Integral ABS
remains in residual braking
function mode. Self-diagnosis
is performed as soon as the
brake levers are in their fully
released positions for the first
time. Until this completes the
ABS function is not available;
the same applies to power
assistance for the brakes.
When you start the engine,
wait for the ABS to complete
its self-diagnosis.
Switch on the ignition.
562zRiding
Page 93 of 165
Maintenance
Maintenance - general
instructions................... 92
Toolkit ........................ 92
Contents, supplementary
kit
OA
.......................... 92
Overview, supplementary kit . . . 92
Engine oil . .................... 93
Brake system, general ......... 94
Brake pads .................... 95
Brake fluid .................... 97
Clutch ....................... 100
Tyres ........................ 101
Rims . ........................ 101
Wheels . . . ................... 101
Front-wheel stand ............ 109
Rear wheel stand ............. 110 Bulbs
........................ 112
Jump starting . . .............. 118
Battery . . . .................... 119
791zMaintenance
Page 99 of 165
the bore 1in the inboard
brake block.
If the brake disc is visible: Have the brake pads re-
placed by a specialist work-
shop, preferably an author-
ised BMW Motorrad dealer.Brake fluidChecking brake-fluid
level, front brakes
A low fluid level in the
brake reservoir can al-
low air to penetrate the brake
system. This significantly re-
duces braking efficiency.
Apply the brakes in good
time.
Make sure the ground is
level and firm and hold the
motorcycle upright.
Move the handlebars to the
straight-ahead position. with OA Centre stand:
Make sure the ground is
level and firm and place
the motorcycle on its centre
stand.
Move the handlebars to the
straight-ahead position.
Check the brake fluid level
in reservoir 1.
The brake fluid level
in the reservoir does
not drop as the brake pads
wear. Brake fluid level, front
DOT4 brake fluid
Do not permit the brake flu-
id level to drop.
Any drop in brake fluid level,
even if the level remains
above the MIN mark, is
indicative of a fault in the
brake system. Have the fault rectified as
soon as possible by a spe-
cialist workshop, preferably
an authorised BMW Motor-
rad dealer.
797zMaintenance
Page 100 of 165
with OE No BMW Motorrad
Integral ABS:Check the brake fluid level
in reservoir 1.
The brake fluid level in
the brake fluid reser-
voir drops as the brake pads
wear. Brake fluid level, front
with OE No BMW Motorrad
Integral ABS:
DOT4 brake fluid
Do not permit the brake flu-
id level to drop below the
MIN mark.
If the brake fluid level drops
below the permitted level: Have the fault rectified as
soon as possible by a spe-
cialist workshop, preferably
an authorised BMW Motor-
rad dealer.
Checking brake-fluid
level, rear brakes
A low fluid level in the
brake reservoir can al-
low air to penetrate the brake
system. This significantly re-
duces braking efficiency.
Apply the brakes in good
time.
Make sure the ground is
level and firm and place the
motorcycle on its stand.
Check the brake fluid level
in reservoir 1.
798zMaintenance