Climate control BMW X5 2003 E53 Workshop Manual

TABLE OF CONTENTS
Subject Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hood/Front Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Doors/Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Climate Control Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
EHC Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Wheels & Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Fuel Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
STO36 X5

9
Interior/Seats
The instrument cluster and dashboard layout is similar to other BMW models with all of the
controls in easy reach of the driver. The instrument cluster variations (high and base) are
taken from the E39 as are all driver information electronic systems.
The center console contains the radio or navigation system and the climate control panel
along with the central switch panel (SZM).
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High ClusterBase Cluster
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DSCPDC

Climate Control Systems (IHKR/IHKA)
Two climate control systems are offered on the X5, the manual IHKR system is standard
equipment on the 3 liter X5 and the IHKA system is available as an option. The IHKR is a
new system for US production and the IHKA is taken from the E39 vehicles.
Condenser/Receiver Dryer
The X5 incorporates a new design air conditioning condenser/receiver dryer for both the
manual (IHKR) and the automatic (IHKA) systems. The dryer cartridge and condenser are
one component with the dryer integrated on the left side. The dryer cartridge contains a
replaceable filter screen and dryer unit.
The condenser is partitioned which divides the condenser into cooling sections. The hot
refrigerant flows across the condenser and into the dryer through inlet holes at the lower
1/3 section of the cooling fins. After the refrigerant passes through the dryer it returns to
the evaporator through the outlet hole and bottom 1/3 section of the condenser.
Condenser Side View
Receiver Dryer
Filter
Screen
Bottom View
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Climate Control System (IHKR)
The manual system is controlled through the use of bowden cables for air distribution and
electronic control for temperature regulation and blower speed. One stepper motor is used
for the fresh/recirculated air intake.
The IHKR incorporates the following features:
• Fresh air intake grilles integrated into the hood - the fresh air passes through the single
micro filter installed in the center of front bulkhead.
The air then passes through the air duct, which is bolted to the bulkhead, and enters the
heater - A/C unit through the non-return flaps.
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Intake
Fresh Air

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Climate Control System (IHKA)
The IHKA is standard equipment on the X5 with the M62 engine and optional equipment
on the M54 version. The IHKA system is taken from the E39 sedan and includes all func-
tions and features of the IHKA currently installed in the E39.
Features of the IHKA system include:
• Integrated control panel/module.
• Separate temperature control for the driver and front passenger.
• Air flap control through the use of bussed stepper motors.
• Automatic Recirculation Control (AUC).
• Recirculation air flap control from the MFL.
• “REST” function for residual heat when vehicle is stopped.
• Service station feature that closes the water valves when stopped to prevent hot water
circulating into the heater cores.
• A/C compressor clutch activation through a final stage control.
• Center face vent stratification control through a bowden cable.
• Separate blower motor for rear passenger compartment
The rear blower motor is located below the center storage box behind the center air outlet
grilles. The blower speed control is mounted in the panel below the outlets. Cool or strati-
fied air is available at the center outlets.
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