service BMW Z3 2002 Owner's Manual

128n
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of your vehicle.
367us709
Service Interval DisplayAdvanced technology is employed to
calculate the optimal maintenance
intervals, which are then indicated in
the Service Interval Display. While
conventional systems rely solely on
distance traveled to determine when
service is due, the BMW Maintenance
System considers the actual conditions
under which the vehicle operates.
From the point of view of maintenance,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel. In response
to this fact, the BMW Maintenance
System monitors operating conditions
as the basis for determining the
optimum service intervals for your indi-
vidual vehicle. The BMW Maintenance System
includes the Engine Oil Service as well
as Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, since oil deteriorates
over time regardless of use, even those
who drive only short distances Ð signiÞ-
cantly less than 6,200 miles (10,000 km)
annually Ð should have the engine oil
changed regularly. Refer to the Service
and Warranty Information Booklet (US
models) or to the Warranty and Service
Guide Booklet (Canadian models).
The BMW Maintenance System

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IndexDataTechnologyRepairsMaintenanceControlsOverview
The BMW Maintenance SystemService and Warranty Information
Booklet (US models)/Warranty
and Service Guide Booklet
(Canadian models)For detailed information on required
maintenance items and the work
involved, please refer to the Service
and Warranty Information Booklet (US
models) or to the Warranty and Service
Guide Booklet (Canadian models).
Depending upon operating conditions,
it may be advisable to have the body
checked for damage from rocks or
gravel as a precaution against rust.Have your BMW center perform
the maintenance and repair.
Your BMW center is always informed on
the latest maintenance work and repair
techniques and is equipped with the
required special tools. In addition,
checking parts known from experience
to be subject to wear is a permanent
part of the maintenance specifications.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models). These entries will
constitute your proof that the vehicle
has received regular maintenance. They
are also required for warranty claims.<

130n
Airbags Storing your vehicle1 Front airbags on the driver and
passenger side
2 Side airbags on the driver and
passenger sideImportant safety notices
Do not attempt to remove the gas
generators of the airbag restraint
system from the vehicle or to disas-
semble them.
Have inspection and service proce-
dures performed by specially-trained
personnel only.
If the airbag restraint system malfunc-
tions, is deactivated or triggered as a
response to an accident, have the
system repaired by a BMW center only.
367de730
Do not make modifications of any kind
to the individual components or system
wiring. These include the upholstered
covers on the steering wheel hub, in the
instrument panel and in the side trim
panels of the doors. Never apply adhe-
sive materials to these components or
cover or modify them in any way. Do
not attempt to disassemble the steering
wheel itself.
To ensure compliance with applicable
safety regulations, have the airbag
generators disposed of by a BMW
center only.
Unprofessional attempts to service the
system could lead to failure in an emer-
gency or undesired airbag activation,
either of which could result in personal
injury.< If you intend to store the vehicle
for longer than three months, have
the maintenance operations described
on this page performed.<
Preparation for storageHave the following operations
performed by your BMW center:
1. Clean and apply a rust-proofing
agent or other treatment to the
engine, engine compartment, under-
carriage, axles and major compo-
nents in accordance with approved
repair procedures. Wash the vehicle,
clean the interior and treat painted
and chromed parts. Clean the rubber
seals around the hood, luggage
compartment and doors
2. Change the engine oil and oil filter
with the engine at operating temper-
ature. As an additional corrosion
protection measure, an anticorrosive
agent can be added to the engine in
accordance with the manufacturer's
instructions
3. Check the coolant level and concen-
tration and top up if necessary
4. Check the fluid level of the wind-
shield washer fluid reservoir; top up if
necessary

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IndexDataTechnologyRepairsMaintenanceControlsOverview
Storing your vehicle5. Fill the fuel tank completely to
prevent the formation of condensa-
tion
6. Increase the tire inflation pressure to
51 psi (350 kPa).Before parking the vehicle for
storage1. Dry the parking brake and footbrake
by brake applications to prevent the
brake rotors and drums from
corroding
2. Park the vehicle in a covered, dry,
and well-ventilated room. Place the
transmission in 1st gear or set the
selector lever to the "P" position.
Chock the wheels to prevent the
vehicle from rolling if necessary. Do
not set the parking brake
3. Remove the battery, charge it
completely and store it in a cool (but
frost-free) room
Z3 roadster:
4. Remove the hardtop
* and store it
separately, refer to page 109
5. Close the convertible top.
During storageRecharge the battery every six months.
If it is not recharged, it will not be
serviceable. Every time the battery is
discharged, especially over extended
periods, its service life is reduced.
Removing the vehicle from
storageRecharge the battery if the "Magic Eye"
turns black, refer to page 154.
Then have Inspection I performed by
your BMW center, including a brake
fluid replacement if necessary, refer to
the Service Manual.

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IndexDataTechnologyRepairsMaintenanceControlsOverview
OBD interface socketAccess to the interface socket for the
Onboard Diagnostic system (OBD):
Lift off the side cover in the center
console on the passenger's side
(arrow).
The purpose of the OBD system is to
ensure proper operation of the emis-
sion control system throughout the
vehicle's lifetime by monitoring emis-
sion-related components and systems
for deterioration and malfunction.367us235
An illuminated indicator informs
you of the need for service,
but not of the need to stop the
vehicle. However, the systems should
be checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can
seriously damage emission control
components, especially the catalytic
converter.
"Service Engine Soon" warning
lamp for Canadian models.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
go out within a few days.<

Overview
Controls and features
Operation, maintenance
Owner service procedures
Technical data
Index Advanced technology
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IndexDataTechnologyRepairsMaintenanceControlsOverview
Replacement procedures:
Onboard tool kit136
Windshield wiper blades136
Lamps and bulbs137
Master key with battery
lamp143
Remote control144
Wheel change146
Battery153
Fuses156
In case of electrical
malfunction:
Power convertible top157
Fuel filler door157
Assistance, giving and
receiving:
Jump-starting158
Towing the vehicle159
Repairs

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IndexDataTechnologyRepairsMaintenanceControlsOverview
Lamps and bulbsThe lamps and bulbs make essential
contributions to the safety of your
vehicle. Therefore, comply fully with the
following instructions during bulb
replacement. If you are not familiar with
any of the procedures, consult your
BMW center.
Do not touch the glass portion of
a new bulb with your bare hands
since even small amounts of impurities
burn in to the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Before working on the electrical
system, switch off the electrical
accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to
observe this precaution could result in
short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
The illustration depicts the right side
of the engine compartment.1 High beams HB3 bulb, 65 watts2 Low beams HB4 bulb, 55 watts
The bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with these precautions could result in
physical injury if the bulb breaks.< 367us067
1. Turn the bulb holder with the bulb to
the left and remove toward the rear
2. Pull off the plug
3. Push the new bulb holder with the
bulb into the plug Ð ensure proper
locking
4. Reinstall in reverse order.
When cleaning the headlamps,
please observe the following:
>Do not wipe dry (this causes
scratches) and never use abrasives
or strong solvents to clean the covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<

144n
Remote controlChanging batteryRenew when the LED no longer lights
up when a button is pressed and it is
not possible to lock the vehicle using
the remote key.
Install only a battery of the specification
(CR 2016) indicated in the battery
compartment and make sure that the
battery is installed in the correct posi-
tion.
1. Use a screwdriver to lift the cover at
the recess (arrow)365de017
2. Loosen the two screws (arrows) and
remove the cover.
The battery type and its installation
position are stamped into the base of
the battery compartment.
Return used batteries to a recy-
cling point or your BMW center.< 365de018
New master key with remote
controlIf you place a new master key with
remote control into service (either a
replacement or an additional key), it
must be initialized together with all
existing master keys (with remote
control):
1. Have all existing master keys with
remote control as well as the spare-
or ignition key present, refer to
page 30
2. Enter the vehicle and close the doors
3. Briefly turn the spare key 2 or the
ignition key 3 (max. 5 seconds) to
position 1 in the steering lock, then
return it to position 0365de126

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IndexDataTechnologyRepairsMaintenanceControlsOverview
Battery
Battery posts, terminals and
related accessories contain lead
and lead compounds. Wash hands after
handling.<
Battery locationThe battery is located in the luggage
compartment under the floor mat.
Z3 coupe:
Grasp the floor mat by the straps on the
left and right. Pull it upward and remove
it.
Z3 roadster:
Lift the floor mat from the rear by the
strap and fold it forward.367de335
Z3 d Z3
Battery careThe battery is completely maintenance-
free. That means that the original elec-
trolyte will normally last for the service
life of the battery under moderate
climatic conditions.SymbolsYou will find the following symbols on
your vehicle battery. To avoid injury,
please comply with the corresponding
precautions whenever you work with or
near the battery.
Please read the following infor-
mation before working with the
battery.
Wear eye protection. Do not
allow particles containing
battery acid or lead to come into
contact with your eyes, your skin, or
your clothing.
Battery acid is extremely corro-
sive. Wear eye protection and
protective gloves. Do not tip the
battery. Battery acid can leak from the
ventilation openings.
Ensure that children keep well
away from batteries and battery
acid.
Do not allow sparks or open
flame near the battery. Do not
smoke near the battery. Avoid
sparks from electrical cables or elec-
trical equipment. Turn the key to
position 0 in the ignition lock when the
battery is disconnected or connected.
Do not short circuit the battery termi-
nals. This creates a risk of personal
injury from high-voltage sparks.
A highly-explosive gas is gener-
ated when the battery is charged.
If acid is accidentally splashed
into your eyes, rinse them thor-
oughly for 15 minutes with clear
water. Following that, consult a physi-
cian immediately. If acid splashes onto
your skin or clothing, rinse immediately
with ample clean water. If acid is acci-
dentally swallowed, consult a physi-
cian immediately.
In order to protect the battery
case from ultraviolet radiation,
do not place it in direct sunlight.
A discharged battery can freeze. Store
the battery in areas where temperature
remains above freezing.

154n
BatteryCharge condition You can read the charge condition of
the battery with the "Magic Eye"
(hydrometer):
>Green: adequate charge
>Black: not charged adequately.
The battery must be recharged
Please contact your BMW center.
>Yellow: replace the battery.
The projected service life of the
battery can only be reached if the
battery is fully-charged at all times.
Check the charge condition of the
battery frequently if the vehicle is used
primarily for driving short distances. < 367de337
Charging the batteryCharge the battery in the vehicle only
when the engine is switched off.
Charge the battery using the auxiliary
jump-start terminal and a ground in the
engine compartment, refer to Jump-
starting on page 158.
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury.<
If you plan to park the vehicle for longer
than 4 weeks, disconnect the battery
from the vehicle electrical system by
disconnecting the cable at the negative
terminal. Then recharge the battery with
an appropriate battery charger.
If you intend to store your vehicle for
longer than twelve weeks: remove the
battery, charge it and store it in a cool
(but frost- and dust-free) room. Every
three months and before reinstalling the
battery, have it recharged. If it is not
recharged, it will not be serviceable.
Every time the battery is discharged,
especially over extended periods, its
service life is reduced, refer also to
page 131.
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting when trans-
porting.<