engine oil BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual

1.5 SW/WS
29 X6454
GROUND
DISTRIBUTION
0670.42









1 3 X6151
X64561 SW/WS
X61521
1 GN1 GN1 GN
3
3 X6152
1 30 2 31 3 X6000
X6831
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME) 1.5 SW/RT 1.5 SW/GE 1.5 SW/BL 1.5 SW/GN 1.5 SW/VI1 SW/RT 1 SW/GE 1 SW/BL 1 SW/GN 1 SW/VI1 GN 1 GN 1 GN
X6151
2
2
X6153
X61532 1
X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
1 BR 1 BR 1 BR 1 BR 1 BR 1 BR
GROUND
DISTRIBUTION
0670.4
2.5 GN
4 9 7 6 3 10 X6150
313131313131
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR240
2w240
2w240
2w

8




 
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAGNO-
SIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121291939
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
17111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
26
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER RELAY,
TERMINAL 15
A8500
TRANSMISSION
CONTROL MODULE
(EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION SENSOR
1 (INLET)
B6224
CAMSHAFT
POSITION SENSOR
2 (OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
S3
AUTOMATIC TRANS-
MISSION RANGE SWITCH 1210.25-10
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL TEMPERATURE
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)A2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULEA837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR I
(IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
S8511
REVERSING LIGHT
SWITCH
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL IN-
TAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION VALVE
Y6276
VARIABLE CAMSHAFT CONTROL
VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT CONTROL
VALVE 1 (INLET)
1210.25-09 1210.25-01
1210.25-001210.25-00
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)


 
Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
5
EP_NWGE1Signal camshaft positionCamshaft position sensor 1 (inlet)
6Not used
7AU_DKFW2Voltage supplyThrottle position sensor 2
8EP_KWGSignal crankshaft positionCrankshaft position sensor
9EA_FWG2Throttle position signalThrottle position sensor 2
10EA_DKG2Throttle position signalThrottle position sensor 2
11Not used
12ES_30HStart signalStarter
13ES_61-1Charging signalGenerator
14MM_DKFW1GroundThrottle position sensor 1
15MM_NWGA1GroundCamshaft position sensor 2 (outlet)
16EA_FWG1Throttle position signalThrottle position sensor 1
17MM_HFMGroundHot film air massmeter
18MM_NWGE1GroundCrankshaft position sensor 1 (inlet)
19EA_DKG1Throttle position signalThrottle position sensor 1
20MM_DKFW2GroundThrottle position sensor 2
21MM_KWGGroundCrankshaft position sensor
22EA_TANSTemperature signalIntake air temperature sensor
23MM_TANSGroundIntake air temperature sensor
24EA_TMOTTemperature signalEngine coolant temperature sensor
25MM_TMOTGroundEngine coolant temperature sensor
26EA_OLDPressure signalOil pressure switch
27EA_TOELTemperature signalOil temperature sensor
28MM_TOELGroundOil temperature sensor
29EA_KS1ACyl. 1-3 knock sensorKnock sensor
30EA_KS1BCyl. 1-3 knock sensorKnock sensor
31EA_KS2ACyl. 4-6 knock sensorKnock sensor
32EA_KS2BCyl. 4-6 knock sensorKnock sensor
33AP_EVZ1Activate valveCyl. 1 fuel injection valve
34AP_EVZ2Activate valveCyl. 2 fuel injection valve
35AP_EVZ3Activate valveCyl. 3 fuel injection valve
36AP_EVZ4Activate valveCyl. 4 fuel injection valve

32





 



1 3 X6151
X61521
1 GN1 GN1 GN
3
3 X6152
2 1 9 8 7 X60005
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
A6000
ENGINE CONTROL
MODULE (DME) 1 GN 1 GN 1 GN
X6151
2
2
X6153
X61532 1
X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
313131313131
1 X6054
2.5 GN 2.5 GN
26 8X6326X63264
K6326
UNLOADER RELAY,
TERMINAL 15 

  
10FUSE DETAILS
0670.3
F20530A
X8680
1X60001
P98
FUSE HOLDER IN
E–BOX
.5 GNA6000
ENGINE CONTROL
MODULE (DME)
GROUND
DISTRIBUTION
0670.4
X6454
X6832


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)Z3 VERSIONS
X6456
1 SW/RT 1 SW/GE 1 SW/BL 1 SW/GN 1 BR 1 BR
1 BR1 BR 1 BR
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR240
2w240
2w
1 SW/WS240
2w
1 BR
1 SW/VI

1416





 



19 10
23 25 28 X60003
A6000
ENGINE CONTROL
MODULE (DME) X6205
21 X6205
B6205
INTAKE AIR
TEMPERATURE
SENSOR1 X6236
2 X623821 X6238
B6238
OIL TEMPERATURE
SENSOR
.5 BR


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
.5 SW/VI .5 SW .5 SW/GN .5 GR/BR.5 GR .5 BR/RT .5 RT/BL
X6236
B6236
ENGINE COOLANT
TEMPERATURE
SENSOR
A6000
ENGINE CONTROL
MODULE (DME)
9
.5 SW/GE
20
.5 BR/WS
X6385543876
2 X63851109
.75 GR/GN .5 RT/GN .5 RT/GN/GE .75 GR/GE
27 44 43 4
722 24
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR
X60003
.5 GR/BR .5 GR/BR
Z3 VERSIONS



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)




 



6
11191 .5 BL
A8500
TRANSMISSION
CONTROL MODULE
(EGS)A6000
ENGINE CONTROL
MODULE (DME) X6000422 21 X1170
A52
SLIP CONTROL
MODULE
(ABS/ASC)
.5 BR/GN
6
X8500
88X60002
4
86 .35 GE3
85
.35 SW .5 WS/VI

X1894
.35 WS/GN
G6509
GENERATOR
13
X6524
2 .5 BL
26
X6231
1X60003
.5 BR/GN
B6231
OIL PRESSURE
SWITCH
1) PRESSURE
BETWEEN
0.2–0.5 BAR
2) NORMAL
PRESSURE11
.5 GE 10.5 BR
20
366
17 .5 SW
.5 GE
377
A2w
INSTRUMENT
CLUSTER

14
FUSE DETAILS
0670.3
F275A
X10017
P90
FRONT POWER
DISTRIBUTION BOX
23
X1893
32 X60004
.5 WS/VI
X600217
D100
DATA LINK
CONNECTOR X16
X17X16.5 BR
.5 GE .5 SW
X1047X213
.5 BL
TD CAN + CAN –
CAN + CAN –TXD2 TXD2
D+
CAN + CAN –TXD2
15
INSTRUMENT
CLUSTER
6211.0CHARGING
SYSTEM
1230.0
.5 BR


12
CAN + CAN –
CAN –CAN +
Z3 VERSIONS



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)




 



A6000
ENGINE CONTROL
MODULE (DME)
29 30
.5 GE .5 SW
2 148 31 32
.5 GN .5 BR
4 3
W9110
SHIELD
X6240
CYL. 4–6 CYL. 1–3
B6240
KNOCK SENSOR
X60003
12
FUSE DETAILS
0670.3
F2610A
X10017
P90
FRONT POWER
DISTRIBUTION BOX
X62542
GROUND
DISTRIBUTION
0670.4
X6454
B6254
THERMAL OIL
LEVEL SWITCH 33
14X1805
.5 SW/VIA837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
21
11X19007
.5 GN/GEA19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE
X6000412
.75 SW/GNM6510
STARTER
X60003
30h
26
X60004
39
X60003
31X6254
.5 GR/BR
2 X60004
.5 SW/GE
12X10182
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) .5 SW/GE
.5 SW/GE
2
X89977
NOT USED X276
Z3 VERSIONS
X6511

614






A4
F235A
K16
HAZARD FLASHER
RELAY S7
COMBINATION
SWITCH
F315A
P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER F27
5A
1
B10
VEHICLE SPEED
SENSOR 6211.0-02G6509
GENERATOR D+ C
F4615A
22231616312.034
A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-00
A8
CRUISE CONTROL
MODULE
(TEMPOMAT) A18
HIFI AMPLIFIER
6211.0-00 6211.0-00
A51
WIPER/WASHER
MODULE 6211.0-00 6211.0-00
2
B6y
FUEL SENSOR 6211.0-02
3417
S31
PARK BRAKE
SWITCH 6211.0-0418
B18
BRAKE FLUID
LEVEL SWITCH 6211.0-009
H10
CHIME MODULE 6211.0-0019
B17
RIGHT REAR
BRAKE PAD
SENSOR B16
LEFT FRONT
BRAKE PAD
SENSOR
243
1230.0A
6211.0-01 6211.0-01A
A= X16B= X17C= X271
S14
DRIVER’S DOOR
JAMB SWITCH
23
6211.0-01
S2
IGNITION SWITCH 6211.0-01
22B
S58
DRIVER’S SEAT
BELT SWITCH 6211.0-01
21
A
14B
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE 6211.0-00
12
A52
SLIP CONTROL
MODULE
(ABS/ASC)
6313.0-03
S8
LIGHT SWITCH
6300.0
11
A
12
TXD
B
5
S2
IGNITION SWITCH 6211.0-04
15
B
13
2016A6000
ENGINE CONTROL
MODULE (DME) 6211.0-03215
F1515A
8
K16
HAZARD FLASHER
RELAY 6313.0-03
1S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY 6211.0-086S221
EVAPORATOR
CONTROLLER 6450.6-01
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE 6211.0-06
97
K21
NORMAL SPEED
RELAY 6450.6-03
A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-08
2525 A13
18
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 6211.0-0317
B6231
OIL PRESSURE
SWITCH 6211.0-03
19
A52
SLIP CONTROL
MODULE
(ABS/ASC)
2176
A6000
ENGINE CONTROL
MODULE (DME)
1920
11
RXD
N9
RADIO
D100
DATA LINK
CONNECTORM VERSIONSZ3 VERSIONS
NSWP90
FRONT POWER
DISTRIBUTION BOX
6211.0-04
M VERSIONSZ3 VERSIONS B
ABCB
BABAB
HARMAN KARDON
SOUND SYSTEM
6312.0
6211.0-086211.0-076211.0-07
6211.0 INSTRUMENT CLUSTER




Pin Assignments





E = Input, A = Output, M = Ground
X17
Pin Type Description/Function Connection
1
ETrailer turn signal indicator controlHazard flasher relay (Z3 Versions)
2AVehicle speed signalVarious control modules
3MGround supply, terminal 31 for indicator and
warning lampsGround point
4EVoltage supply, terminal 15 for instrument
cluster electronicsFront power distribution box, fuse 23
5EVoltage supply, terminal 15 for battery
charge indicatorIgnition switch, terminal 15 (M Versions)
6EGround supply, terminal 61 for battery
charge indicatorGenerator
7Not used
8EFog light indicator controlFront power distribution box, fuse 15
(Z3 Versions)
9ASound tone signalChime module
10not used
11ESlip control system warning lamp (ABS)
controlSlip control module (ABS/ASC)
(M Versions)
12EASC signalASC control module (M Versions)
13ATI-measurement signal (fuel consumption)Engine control module (DME) (M Versions)
14ESeat belt warning lamp controlDriver’s seat belt switch
15ESIA reset/service interval indicator resetData link connector
16EVoltage supply, terminal RFront power distribution box, fuse 46
17ACoolant temperature sensor (–)Coolant temperature sensor (M Versions)
18ECoolant temperature sensor (+)Coolant temperature sensor (M Versions)
19EOil pressure warning lamp controlOil pressure switch (M Versions)
Engine control module (Z3 Versions)
20Not used
21MGround (ASC)Ground point (M Versions)
21EABS warning lamp (ABS)Slip control module (ABS/ASC)
(Z3 Versions)
22EIgnition key warning/audible ignition key
warningIgnition switch



FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX
X1623
X1001714










INDICATORS
INSTRUMENT CLUSTER
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
7) TACHOMETER
X62321B6232
ENGINE COOLANT
TEMPERATURE
SENSOR
18X1620
.5 SW .5 BR/VI
3
SPEEDOMETER
31
1112
17
.5 BR/GE
TEMPERATURE
GAUGE
X1047
A52
SLIP CONTROL
MODULE
(ABS/ASC) X1175
B6231
OIL PRESSURE
SWITCH
1) PRESSURE
BETWEEN
0.2–0.5 BAR
2) NORMAL
PRESSURE
X1719
2 X6232
23X20
.5 BR/GN
.5 BR/GE
X6231
1
X17
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III) 5 X1805TD .35 SWTD .5 BR/RT
.5 BR/RT .5 BR/VI .5 BR/GE
.5 BR/VI
7
X6002
15 .5 WS/GN
X2019
.5 WS/GND100
DATA LINK
CONNECTOR
F275A
RCHECK
ENGINE15
16
1 X6031
.5 GR
.5 GR
2 1
7
X8051X8071X8010
20
20.5 WS/GNX8072X6000
.5 SW
.5 SW20 X20
X8015
.5 SW
TD
.5 SW1
X6002
36
.35 SW
A6000
ENGINE CONTROL
MODULE (DME)D100
DATA LINK
CONNECTOR
M VERSIONS
13
3
.5 GN/RT
46
.5 GN/RT