fuel BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
.5 RT/WS
2
X6275
1 X6275









A6000
ENGINE CONTROL
MODULE (DME) .5 GN/BL
Y6106
CYL. 6 FUEL
INJECTION VALVE
–+
–+Y6101
CYL. 1 FUEL
INJECTION
VA LV E –+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+
Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
Y6104
CYL. 4 FUEL
INJECTION
VA LV E –+
Y6105
CYL. 5 FUEL
INJECTION VALVE
–+
2712165222423 X6000
.5 RT/WS
1 X6101
1 X6103
.5 RT/WS
1
X6105
1 X6106
.5 RT/WS
1 X6104.5 RT/WS
1 X6102
1 RT/WS
2 X6130
2 X61022 X61042 X6106
2
X61052 X6103
2X6101
.75 BR/WS .75 BR/RT .75 BR/GE .75 BR/BL .75 BR/GN .75 BR/VI X6130
Y6130
IDLE SPEED
CONTROL VALVEX6820
.5 RT/WS
1210.17-00
1.5 RT/WS1210.17-00
33 .5 WS/
GN
3
.5 WS/
GE
53
.5 RT/WS
3131313131313131
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)








2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301w
FUEL PUMP RELAY 

 
X6000
X13032
79
X6822
7177
1210.17-05
72 61 78
124 3
X62102
X62102
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
2 14 3
X62202
X62202
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX
5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
X20
.5 GN/VI(PARTIAL)
.5 BR
25677570 55 76
124 3
X62101
X62101
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X62201
X62201
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
.5 BR
.5 RT/WS
M VERSIONS

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
X17
OBD II DIAGNOSIS









46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 VI/GN
X6868
.5 GR/WS .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F425A
FUSE DETAILS
0670.3
24X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
123
.5 WS/VI/GE
.5 GE/RT .5 GN/BL.5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B65
FUEL TANK
PRESSURE
SENSOR123
.5 GE/RT .5 GR/WS .5 BR/SW
1B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
A2w
INSTRUMENT
CLUSTER
X19528
DDS + DDS –DDSS
X6002
X8103
.5 VI/GN


X6501
X6031
P90
FRONT POWER
DISTRIBUTION BOX
F135A
FUSE DETAILS
0670.3
6X10016
2 X6247
M VERSIONS

8




 
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAGNO-
SIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121291939
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
17111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
26
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER RELAY,
TERMINAL 15
A8500
TRANSMISSION
CONTROL MODULE
(EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION SENSOR
1 (INLET)
B6224
CAMSHAFT
POSITION SENSOR
2 (OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
S3
AUTOMATIC TRANS-
MISSION RANGE SWITCH 1210.25-10
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL TEMPERATURE
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)A2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULEA837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR I
(IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
S8511
REVERSING LIGHT
SWITCH
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL IN-
TAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION VALVE
Y6276
VARIABLE CAMSHAFT CONTROL
VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT CONTROL
VALVE 1 (INLET)
1210.25-09 1210.25-01
1210.25-001210.25-00
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)


 
Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
5
EP_NWGE1Signal camshaft positionCamshaft position sensor 1 (inlet)
6Not used
7AU_DKFW2Voltage supplyThrottle position sensor 2
8EP_KWGSignal crankshaft positionCrankshaft position sensor
9EA_FWG2Throttle position signalThrottle position sensor 2
10EA_DKG2Throttle position signalThrottle position sensor 2
11Not used
12ES_30HStart signalStarter
13ES_61-1Charging signalGenerator
14MM_DKFW1GroundThrottle position sensor 1
15MM_NWGA1GroundCamshaft position sensor 2 (outlet)
16EA_FWG1Throttle position signalThrottle position sensor 1
17MM_HFMGroundHot film air massmeter
18MM_NWGE1GroundCrankshaft position sensor 1 (inlet)
19EA_DKG1Throttle position signalThrottle position sensor 1
20MM_DKFW2GroundThrottle position sensor 2
21MM_KWGGroundCrankshaft position sensor
22EA_TANSTemperature signalIntake air temperature sensor
23MM_TANSGroundIntake air temperature sensor
24EA_TMOTTemperature signalEngine coolant temperature sensor
25MM_TMOTGroundEngine coolant temperature sensor
26EA_OLDPressure signalOil pressure switch
27EA_TOELTemperature signalOil temperature sensor
28MM_TOELGroundOil temperature sensor
29EA_KS1ACyl. 1-3 knock sensorKnock sensor
30EA_KS1BCyl. 1-3 knock sensorKnock sensor
31EA_KS2ACyl. 4-6 knock sensorKnock sensor
32EA_KS2BCyl. 4-6 knock sensorKnock sensor
33AP_EVZ1Activate valveCyl. 1 fuel injection valve
34AP_EVZ2Activate valveCyl. 2 fuel injection valve
35AP_EVZ3Activate valveCyl. 3 fuel injection valve
36AP_EVZ4Activate valveCyl. 4 fuel injection valve


 
Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
37
AP_EVZ5Activate valveCyl. 5 fuel injection valve
38AP_EVZ6Activate valveCyl. 6 fuel injection valve
39EF_OLNLevel signalOil level sensor
40AT_NWE1Activate valveVariable camshaft control valve 1
(inlet)
41AT_NWA1Activate valveVariable camshaft control valve 2
(outlet)
42AT_TEVActivate valveEvaporative emission valve
43AT_MDK1Activate motorCruise control actuator
44AT_MDK2Activate motorCruise control actuator
45AS_KFKCooling signalThermostat, characteristic map
cooling
46AT_LLFSSCLOSE signalIdle speed control valve
47AT_LLFSOOPEN signalIdle speed control valve
48MW_KSGroundShield knock sensor
49AS_DISAActivate valveValve, individual control intake
system
50Not used
51Not used
52AS_SLPVActivate valveSecondary air pump valve
X60004
Pin Type Signal Description/Function Connection
1
A61Charging signalInstrument cluster
2A30HStart signalBody electronics control module
(ZKE IV)
3AS_SLPActivate relaySecondary air pump relay
4Not used
5Not used
6Not used
7Not used
8Not used


 
Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
9
Not used
10AEKPActivate relayFuel pump relay
11AOELDOil pressure signalInstrument cluster
12Not used
13Not used
14Not used
15Not used
16Not used
17ATDCrankshaft RPM speed signal TDInstrument cluster
18Not used
19ERFLReverse signalReversing light switch/ Automatic
transmission range switch
20Not used
21AA-OELNOil level signalThermal oil level sensor (TOENS)
control module
22EDFAHRSpeed signal right rearABS/ASC control module
23EKUPPClutch signalClutch switch
24EKL 54 ONBrake signalBrake light switch
25Not used
26E15A26Terminal 15Fuse 26
27EMFLCruise control signalCruise control interface
28ES_BLTSBrake signalBrake light switch
29AS_KORELActivate relayCompressor control relay
30ALDPVActivate valveLeakage diagnosis pump
31Not used
32E/ATXDIITXD diagnosis data linkData link connector
33ES_DWADrive-away protection signal (code)Electronic immobilizer control
module (EWS III)
34ELDPSLeakage signalLeakage diagnosis pump
35M31GroundCruise control interface
36E/ACAN+CAN bus highInstrument cluster,
ABS/ASC control module



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
2





 



A6000
ENGINE CONTROL
MODULE (DME)
Y6106
CYL. 6 FUEL
INJECTION VALVE
–+ Y6101
CYL. 1 FUEL
INJECTION VALVE
–+Y6102
CYL. 2 FUEL
INJECTION VALVE
–+
Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
Y6104
CYL. 4 FUEL
INJECTION
VA LV E –+
Y6105
CYL. 5 FUEL
INJECTION VALVE
–+
3334353638 X60003
1 X61011 X61031
X6105
1 X61061 X61041 X6102
2 X61022 X61042 X6106
2
X61052 X6103X6101
.75 BR/WS .75 BR/RT .75 BR/GE .75 BR/BL .75 BR/GN .75 BR/VI
37
313131313131
4
FUSE DETAILS
0670.3
F20230A
X8680
P98
FUSE HOLDER IN
E–BOX
.5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE
Z3 VERSIONS



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)




 




X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
10X6301
4
2.5 GN/VI .35 SW/VI
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301w
FUEL PUMP RELAY 

 
X60002
X13032
7221624 19 18
234 1
X62102
X62102
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
3 24 1
X62202
X62202
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F137.5AF1815A
.5 RT/WS
.5 BR
1201421 13 15
234 1
X62101
X62101
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
3 24 1
X62201
X62201
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
.5 BR
.5 RT/WS
X60004
X86808P98
FUSE HOLDER IN
E–BOX
FUSE DETAILS
0670.3
F20430A
Z3 VERSIONS

614






A4
F235A
K16
HAZARD FLASHER
RELAY S7
COMBINATION
SWITCH
F315A
P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER F27
5A
1
B10
VEHICLE SPEED
SENSOR 6211.0-02G6509
GENERATOR D+ C
F4615A
22231616312.034
A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-00
A8
CRUISE CONTROL
MODULE
(TEMPOMAT) A18
HIFI AMPLIFIER
6211.0-00 6211.0-00
A51
WIPER/WASHER
MODULE 6211.0-00 6211.0-00
2
B6y
FUEL SENSOR 6211.0-02
3417
S31
PARK BRAKE
SWITCH 6211.0-0418
B18
BRAKE FLUID
LEVEL SWITCH 6211.0-009
H10
CHIME MODULE 6211.0-0019
B17
RIGHT REAR
BRAKE PAD
SENSOR B16
LEFT FRONT
BRAKE PAD
SENSOR
243
1230.0A
6211.0-01 6211.0-01A
A= X16B= X17C= X271
S14
DRIVER’S DOOR
JAMB SWITCH
23
6211.0-01
S2
IGNITION SWITCH 6211.0-01
22B
S58
DRIVER’S SEAT
BELT SWITCH 6211.0-01
21
A
14B
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE 6211.0-00
12
A52
SLIP CONTROL
MODULE
(ABS/ASC)
6313.0-03
S8
LIGHT SWITCH
6300.0
11
A
12
TXD
B
5
S2
IGNITION SWITCH 6211.0-04
15
B
13
2016A6000
ENGINE CONTROL
MODULE (DME) 6211.0-03215
F1515A
8
K16
HAZARD FLASHER
RELAY 6313.0-03
1S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY 6211.0-086S221
EVAPORATOR
CONTROLLER 6450.6-01
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE 6211.0-06
97
K21
NORMAL SPEED
RELAY 6450.6-03
A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-08
2525 A13
18
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 6211.0-0317
B6231
OIL PRESSURE
SWITCH 6211.0-03
19
A52
SLIP CONTROL
MODULE
(ABS/ASC)
2176
A6000
ENGINE CONTROL
MODULE (DME)
1920
11
RXD
N9
RADIO
D100
DATA LINK
CONNECTORM VERSIONSZ3 VERSIONS
NSWP90
FRONT POWER
DISTRIBUTION BOX
6211.0-04
M VERSIONSZ3 VERSIONS B
ABCB
BABAB
HARMAN KARDON
SOUND SYSTEM
6312.0
6211.0-086211.0-076211.0-07
6211.0 INSTRUMENT CLUSTER