transmission BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual



GROUND DISTRIBUTION
GROUND X6454











4 BR
X6454
1.5 BR/OR
X6458
X850034A8500
TRANSMISSION
CONTROL MODULE
(EGS)
1.5 BR
28
Z3 VERSIONS
X62542B6254
THERMAL OIL
LEVEL SWITCH
.5 BR
X60534
.5 BR
X65062M6506
E–BOX FAN
.5 BR
X63264K6326
UNLOADER RELAY,
TERMINAL 15
.5 BR
1.5 BR
X600014A6000
ENGINE CONTROL
MODULE (DME)
1.5 BR/OR
6
1.5 BR
5X600055
2.5 BR
X60542
2.5 BR

.5 BR










4 BR
X11355
1.5 BR.5 BR
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
1
X6514
X10064
.5 BR
X6584S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
S20w
RADIO ANTI–
THEFT SWITCH
X5391
4 BR
X1325215A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S8503
PROGRAM SWITCHX85032
.5 BR
X18170
1.5 BR
1.5 BR 1.5 BR.5 BR
4
S559
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
X19565
1
E28
FRONT CIGAR
LIGHTER
X1014
2.5 BR

INSTRUMENT
CLUSTER
6211.0


BLOCK DIAGRAM
0670.5 DATA LINK






 



TXDRXD
D100
DATA LINK
CONNECTOR

BOARD
COMPUTER
(BC – LOW)
6581.3
CENTRAL BODY
ELECTRONICS
(ZKE IV)
6100.0
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
ENGINE CONTROL
SYSTEM MS41.1
(6–CYLINDER S52)
1210.17
SLIP CONTROL
(ABS/ASC)
3450.1
DRIVE–AW AY
PROTECTION
(EWS III)
6135.1
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
SUPPLEMENTAL
RESTRAINT
SYSTEM (AIR BAG)
3234.0
ENGINE CONTROL
SYSTEM MS42.1
(6–CYLINDER M52)
1210.25



DATA LINK
RXD AND TXD







 



A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
X183
.5 WS/VI
A2w
INSTRUMENT
CLUSTER X16
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) X10182
X1805
TXD
TXD.5 WS/VI .5 WS/VI
12
4
11
TXD
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE X74TXD .5 WS/VI
9
A35y
BOARD
COMPUTER
(BC – LOW) X102452
TXD X6002
20
.5 WS/VI
15 X6002
.35 WS/GE
D100
DATA LINK
CONNECTOR
17D100
DATA LINK
CONNECTOR
.5 WS/VI.5 WS/VI
A52
SLIP CONTROL
MODULE
(ABS/ASC) X1170TXD 7
.35 WS/VI .5 WS/VI
A6000
ENGINE CONTROL
MODULE (DME) X60004TXD2 32
X600026TXD2
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULE X19007TXD .35 WS/VI
10
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X101829RXD
A35y
BOARD
COMPUTER
(BC – LOW)
X102453RXD
.35 WS/GE
X182
.5 WS/GE
Z3 VERSIONS
Z3 VERSIONS
A8500
TRANSMISSION
CONTROL MODULE
(EGS) X8500TXD2 88

8




 
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAGNO-
SIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121291939
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
17111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
26
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER RELAY,
TERMINAL 15
A8500
TRANSMISSION
CONTROL MODULE
(EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION SENSOR
1 (INLET)
B6224
CAMSHAFT
POSITION SENSOR
2 (OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
S3
AUTOMATIC TRANS-
MISSION RANGE SWITCH 1210.25-10
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL TEMPERATURE
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)A2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULEA837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR I
(IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
S8511
REVERSING LIGHT
SWITCH
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL IN-
TAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION VALVE
Y6276
VARIABLE CAMSHAFT CONTROL
VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT CONTROL
VALVE 1 (INLET)
1210.25-09 1210.25-01
1210.25-001210.25-00
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)


 
Pin Assignments





E = Input, A = Output, M = GroundA = X60001
9 Pins, black
B = X6000224 Pins, black
C = X6000352 Pins, black
D = X6000440 Pins, black
E = X600059 Pins, black
X60001
Pin Type Signal Description/Function Connection
1
A15Activate relayUnloader relay terminal 15
2Not used
3Not used
4M31EGroundGround point
5M31LGroundGround point
6M31LGroundGround point
7E30Voltage supplyB+ junction point E-box
8EU_HR<2Voltage supplyFuse holder in E-box
9EU_HR<2Voltage supplyFuse holder in E-box
X60002
Pin Type Signal Description/Function Connection
1
MT_LHV1Oxygen sensor heating groundOxygen sensor 1 (in front of
catalytic converter)
2Not used
3E/AD_CAN-LCAN bus lowTransmission control module (EGS)
4E/AD_CAN-HCAN bus highTransmission control module (EGS)
5Not used
6E/AD_TXD2DiagnosisTransmission control module (EGS)
7MT_LHH1Oxygen sensor heating groundOxygen sensor 1 (behind catalytic
converter)
8Not used


 
Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
9
Not used
10AEKPActivate relayFuel pump relay
11AOELDOil pressure signalInstrument cluster
12Not used
13Not used
14Not used
15Not used
16Not used
17ATDCrankshaft RPM speed signal TDInstrument cluster
18Not used
19ERFLReverse signalReversing light switch/ Automatic
transmission range switch
20Not used
21AA-OELNOil level signalThermal oil level sensor (TOENS)
control module
22EDFAHRSpeed signal right rearABS/ASC control module
23EKUPPClutch signalClutch switch
24EKL 54 ONBrake signalBrake light switch
25Not used
26E15A26Terminal 15Fuse 26
27EMFLCruise control signalCruise control interface
28ES_BLTSBrake signalBrake light switch
29AS_KORELActivate relayCompressor control relay
30ALDPVActivate valveLeakage diagnosis pump
31Not used
32E/ATXDIITXD diagnosis data linkData link connector
33ES_DWADrive-away protection signal (code)Electronic immobilizer control
module (EWS III)
34ELDPSLeakage signalLeakage diagnosis pump
35M31GroundCruise control interface
36E/ACAN+CAN bus highInstrument cluster,
ABS/ASC control module



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
X6300
POWER





 




2 6
1.5 RT
1.5 RT/WS
4 RT/WS
4 RT
X6300
237 X6000126 X8500
4
K6300
ENGINE CONTROL
MODULE RELAYG6400
B+ JUNCTION
POINT E–BOX
A6000
ENGINE CONTROL
MODULE (DME) 85 30
87
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
1 RTX64101
21X641022
POWER
DISTRIBUTION
0670.2
F20230AF20430A5
X8680F20320A
P98
FUSE HOLDER IN
E–BOX
15
8
4 RT/WS
6
4 RT/WS/GE
X86804
89 X60001
1515
1 RT/WS/GE 1.5 RT/WS/GE 2.5 RT/WS/GE
X6960
FUSE DETAILS
0670.3
X60002
.5 BR/WS
Z3 VERSIONS



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)




 



6
11191 .5 BL
A8500
TRANSMISSION
CONTROL MODULE
(EGS)A6000
ENGINE CONTROL
MODULE (DME) X6000422 21 X1170
A52
SLIP CONTROL
MODULE
(ABS/ASC)
.5 BR/GN
6
X8500
88X60002
4
86 .35 GE3
85
.35 SW .5 WS/VI

X1894
.35 WS/GN
G6509
GENERATOR
13
X6524
2 .5 BL
26
X6231
1X60003
.5 BR/GN
B6231
OIL PRESSURE
SWITCH
1) PRESSURE
BETWEEN
0.2–0.5 BAR
2) NORMAL
PRESSURE11
.5 GE 10.5 BR
20
366
17 .5 SW
.5 GE
377
A2w
INSTRUMENT
CLUSTER

14
FUSE DETAILS
0670.3
F275A
X10017
P90
FRONT POWER
DISTRIBUTION BOX
23
X1893
32 X60004
.5 WS/VI
X600217
D100
DATA LINK
CONNECTOR X16
X17X16.5 BR
.5 GE .5 SW
X1047X213
.5 BL
TD CAN + CAN –
CAN + CAN –TXD2 TXD2
D+
CAN + CAN –TXD2
15
INSTRUMENT
CLUSTER
6211.0CHARGING
SYSTEM
1230.0
.5 BR


12
CAN + CAN –
CAN –CAN +
Z3 VERSIONS



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
1





 



6
FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX
4 X51
FUSE DETAILS
0670.3
2 X515
.75 SW
.5 SW/BL
K19
COMPRESSOR
CONTROL RELAY
1
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATURE
30 86
87 85
X163
X1001818X1001612
F397.5AF165A
2
X1001712
F2610A
X85112
S8511
REVERSING LIGHT
SWITCH
1) OPEN
2) CLOSED IN R
21
X5112
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
2) CLOSED IN RE-
VERSE
20
A6000
ENGINE CONTROL
MODULE (DME)
3523
X121
1X60004
.35 BL/BR
2919
FUSE DETAILS
0670.3
GROUND
DISTRIBUTION
0670.4
27655
GROUND
DISTRIBUTION
0670.4
4 X60001
X6454
GROUND
DISTRIBUTION
0670.4X1212.5 BR/OR
1 X85113 X511
6 X60005
GROUND
DISTRIBUTION
0670.4
X6456
BACK UP LIGHTS
6322.0X1169X1169
1 BL/GE1 BL/GE
1 BL/GE
X60004
S32
CLUTCH SWITCH
1) NORMAL STATE
2) CLUTCH PEDAL
DEPRESSED 12.35 BL/SW
X10010
WITH EGS WITHOUT EGS
3131313131 WITH EGS WITHOUT EGS
X1017012
A9008
CRUISE CONTROL
INTERFACE
Z3 VERSIONS
X60213.75 BL/GE