heating BMW Z3M COUPE 2000 E36 Electrical Troubleshooting Manual

EARLY
PRODUCTION
19X1746














INSTRUMENT CLUSTER
INDICATORS
X4231
S31
PARK BRAKE
SWITCH
1) BRAKE SET
2) BRAKE NOT SET
17P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER 23
6X1721X173
CHARGING
SYSTEM
1230.0GROUND
DISTRIBUTION
0670.4
14 X10017
FUSE DETAILS
0670.3
F275A

2 1
.5 BL


.5 BL/BR/GE
PARK
BRAKE
A35y
BOARD
COMPUTER
(BC – LOW) X10245
Z3 VERSIONS
X16
16
25
4 .5 GR/SW/GE
HEADLIGHTS/FOG
LIGHTS
6312.0
.75 GE/BR
8
.5 WS/RT
X171
!
X17
X16
X1170
.35 WS/GN
15
7 X6002
TURN/HAZARD
LIGHTS
6313.0 D100
DATA LINK
CONNECTOR
.35 WS/SW
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY X18349
6
2
1 SW/VI
X189
X100545 .5 VI/GR
15
7
.5 SW/GRX271
1 SW/VI1 SW/VI
INTEGRATED
HEATING– AND
CLIMATE CONTROL
6450.6 A52
SLIP CONTROL
MODULE
(ABS/ASC)
X1628
28 X1746A65
DYNAMIC STABILITY
CONTROL UNIT (DSC) .5 BL/BR/GE
.5 BL/BR/GE
A65
DYNAMIC STABILITY
CONTROL UNIT
(DSC)WITH DSC
WITH DSC

                   
                                       
10/996450.6a2000.0
P90
FRONT POWER
DISTRIBUTION
BOX
K19
COMPRESSOR
CONTROL RELAY 6450.6-02
F397.5AF165A
Y2
AIR CONDITION-
ING COMPRES-
SOR 6450.6-02
A6000
ENGINE CONTROL
MODULE (DME) 6450.6-02
K4
BLOWER RELAY 6450.6-00 F20
30A
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
41
R11
BLOWER
RESISTORS 6450.6-00
S75
BLOWER SWITCH 6450.6-00
M30
BLOWER MOTOR 6450.6-00
3258
3
A2w
INSTRUMENT
CLUSTER 6450.6-01B14
EVAPORATOR
TEMPERATURE
SENSOR 6450.6-01
6 X18349
7 X18349
M111
FRESH AIR
RECIRCULATION
MOTOR 6450.6-01
S531
TEMPERATURE
WHEEL SWITCH 6450.6-01
A605
FUSE HOLDER
F953
2A
6450.6-02 6450.6-00
6450.6-01
6
Y4z
WATER VALVE 6450.6-01
P90
FRONT POWER
DISTRIBUTION
BOX
K22
HIGH SPEED
RELAY
B9
INTERMEDIATE
PRESSURE
SWITCH
S36
TEMPERATURE
SWITCHM9
AUXILIARY FAN
MOTORK21
NORMAL SPEED
RELAY
6450.6-036450.6-03
6450.6-036450.6-03
6450.6-03 6450.6-03
B8y
PRESSURE
SWITCH
A2w
INSTRUMENT
CLUSTER 6450.6-03
B9508
PRESSURE
SWITCH
F165AF4030A
S221
EVAPORATOR
CONTROLLER
5 X18350
F2410A
AUXILIARY FAN
2
X18350
Z3 VERSIONS
6450.6 INTEGRATED HEATING– AND CLIMATE CONTROL

                   
                                       
10/996450.6b2000
M VERSIONS
P97
AUXILIARY FUSE
BOX
K21
NORMAL SPEED
RELAY
S36
TEMPERATURE
SWITCHK22
HIGH SPEED
RELAY 6450.6-07
6450.6-076450.6-07
F165AF4840A
A6000
ENGINE
CONTROL
MODULE (DME) 6450.6-07
P90
FRONT POWER
DISTRIBUTION
BOXP90
FRONT POWER
DISTRIBUTION
BOX F16
5A
M9
AUXILIARY FAN
MOTOR 6450.6-07
P90
FRONT POWER
DISTRIBUTION
BOX
K19
COMPRESSOR
CONTROL RELAY 6450.6-06
F397.5AF165A
Y2
AIR CONDITION-
ING COMPRES-
SOR 6450.6-06
A6000
ENGINE CONTROL
MODULE (DME) 6450.6-06
K4
BLOWER RELAY 6450.6-04 F20
30A
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
43
R11
BLOWER
RESISTORS 6450.6-04
S75
BLOWER SWITCH 6450.6-04
M30
BLOWER MOTOR 6450.6-04
1258
S221
EVAPORATOR
CONTROLLER
3
A6000
ENGINE CONTROL
MODULE (DME) 6450.6-04
B14
EVAPORATOR
TEMPERATURE
SENSOR 6450.6-05
26
X18349
X18350
7 X18349
M111
FRESH AIR
RECIRCULATION
MOTOR 6450.6-05
S531
TEMPERATURE
WHEEL SWITCH 6450.6-05
A605
FUSE HOLDER
F953
2A
S2
IGNITION SWITCH 6450.6-046450.6-06 6450.6-04
6450.6-05
K33a
AIR CONDITION-
ING RELAY,
MOTRONIC 6450.6-04
6
Y4z
WATER VALVE 6450.6-05
B9
INTERMEDIATE
PRESSURE
SWITCHB8y
PRESSURE
SWITCH
5 X18350
B9508
PRESSURE
SWITCH 6450.6-07 6450.6-07
NOT USEDNOT USED 6450.6-07
6450.6-07
AUXILIARY FAN
INTEGRATED HEATING– AND CLIMATE CONTROL







Pin Assignments (Z3 Versions)




E = Input, A = Output, M = GroundX18349
8 Pins, black
X183506 Pins, black
X18349
Pin Type Description/Function Connection
1
ETerminal 15Heating blower relay
2AActivate compressor clutchInstrument cluster
3ABlower level 1 (air conditioning)Blower resistor
4ETerminal 15Heating blower relay
5ABlower level 1 (air-recirculation)Blower resistor
6MGround for function lightsGround point
7ETerminal 15Heating blower relay
8AActivate fresh air-recirculationFresh air-recirculation motor
X18350
Pin Type Description/Function Connection
1
Not used
2MGroundGround point
3EClimate-ON-signalAir conditioning/recirculated air operating
unit
4Not used
5AActivate A/C compressorPressure switch
6EEvaporator temperatureEvaporator temperature sensor







Pin Assignments (M Versions)




E = Input, A = Output, M = GroundX18349
8 Pins, black
X183506 Pins, black
X18349
Pin Type Description/Function Connection
1
MGroundGround point
2AA/C-ON-signalEvaporator controller
3AA/C-ON-signalNormal speed relay
4ETerminal 15Heating blower relay
5ABlower level 1 (air-recirculation)Blower resistor
6MGround for function lightsGround point
7ETerminal 15Heating blower relay
8AActivate fresh air-recirculationFresh air-recirculation motor
X18350
Pin Type Description/Function Connection
1
Not used
2MGroundGround point
3EClimate-ON-signalAir conditioning/recirculated air operating
unit
4Not used
5AActivate A/C compressorPressure switch
6EEvaporator temperatureEvaporator temperature sensor



POWER, AIR FLOW CONTROL











INTEGRATED HEATING– AND CLIMATE CONTROL
X1001620
8P90
FRONT POWER
DISTRIBUTION BOX F20
30A
X1429
X582 4
3 2 1 7 X905
X1328716 X58
2 X13233
3 2 1 4 X904
X100547
4 X905
86
8530
87FUSE DETAILS
0670.3
K4
BLOWER RELAY
2.5 GN/BR
2.5 GN/BR
2.5 BL
2.5 BL
2.5 BL 2.5 GN 1.5 SW1.5 GE
M30
BLOWER MOTOR
GROUND
DISTRIBUTION
0670.4 GROUND
DISTRIBUTION
0670.4R11
BLOWER
RESISTORS
1) OPENS IF
RESISTORS
OVERHEAT 1



S75
BLOWER SWITCH
0) OFF
1) SLOW
2) MEDIUM
3) FAST
4) MAXIMUM
X1435
1.5 GE
6450.6-01 X683092.5 GN/BR
6450.6-01(PARTIAL)
X13004
1.5 GE 1.5 GE
210
3 4
X9633
X100178F24
10A
FUSE DETAILS
0670.3
Z3 VERSIONS














INTEGRATED HEATING– AND CLIMATE CONTROL


X11287
X11287
F9532A
6450.6-00
X7711
GROUND
DISTRIBUTION
0670.4
6450.6-00
.5 GN/BR1.5 GN/BR1.5 GN/BR
1.5 GE1 SW/VI
X18350
X683091 GN/BR
S531
TEMPERATURE
WHEEL SWITCH
0) NORMAL
TEMPERATURE
1) MAXIMUM
TEMPERATURE
A605
FUSE HOLDER
Y4z
WATER VALVES221
EVAPORATOR
CONTROLLER
B14
EVAPORATOR
TEMPERATURE
SENSORM111
FRESH AIR
RECIRCULATION
MOTOR S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
0) OFF
1) AIR CONDI-
TIONING
2) AIR RECIRCU-
LATING
.5 BL4
X5115
2 1
X851
X853
.5 BL
X10054
2
.5 BL
X13004
X7712
X183506
.75 SW/WS
147 X18349
X18349
1.5 GE.5 GN
.5 GN/BR
X151713 3285
3
2
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
6
GROUND
DISTRIBUTION
0670.4
X15172
X13004
GROUND
DISTRIBUTION
0670.4 6450.6-00 X5115
1(PARTIAL)
1 SW/VIX1891 SW/VI
0101020201
X9633
X10054
A2w
INSTRUMENT
CLUSTER
5
X271
6
.5 VI/GR
Z3 VERSIONS





COMPRESSOR CONTROLS
INTEGRATED HEATING– AND CLIMATE CONTROL












15

F165A
30
87
P90
FRONT POWER
DISTRIBUTION BOX F39
7.5A
18 X10018
FUSE DETAILS
0670.3
.75 SW
2
1
21
.5 SW/BL
5 X51
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATUREK19
COMPRESSOR
CONTROL RELAY
A6000
ENGINE CONTROL
MODULE (DME) FUSE DETAILS
0670.3
6
4 X51
12 X10016
X163
X600042986
85
Z3 VERSIONS

INTEGRATED HEATING– AND CLIMATE CONTROL

AUXILIARY FAN













.5 SW/GN
X82
1 B9
INTERMEDIATE
PRESSURE
SWITCH
1) ABOVE 18 BAR
PRESSURE
2) 15 BAR
PRESSURE
30
30K22
HIGH SPEED
RELAYK21
NORMAL SPEED
RELAY
X872 .5 SW/GR
2.5 SW/BL
X822 3
1
S36
TEMPERATURE
SWITCH
1) OPEN
2) ABOVE 99
DEGREES C
3) ABOVE 91
DEGREES C
4) OPEN M9
AUXILIARY FAN
MOTOR
8X5366 X524
X127286
87a 858786
85
X127
3
X165
X1001612
42X528
X1001820
FUSE DETAILS
0670.3
2.5 GN/RT
X10027
GROUND
DISTRIBUTION
0670.4
X53
.5 SW/GR
7 X271
A2w
INSTRUMENT
CLUSTER
.5 SW/GR
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
S221
EVAPORATOR
CONTROLLER
.5 VI
.5 SW/GE1
4 X10054
X183505GROUND
DISTRIBUTION
0670.4
B9508
PRESSURE
SWITCH
87
.5 SW/GR2.5 BL
4
X1022
.5 SW/GR25
X165
GROUND
DISTRIBUTION
0670.4
P90
FRONT POWER
DISTRIBUTION BOX
X1001612
FUSE DETAILS
0670.3
X166
15
X873
F165A
34
12F40
30AF165A
.5 SW/GR
6450.6-03
.5 SW/GR
5
6450.6-03
12
34
2 1
FUSE DETAILS
0670.3
Z3 VERSIONS

X166
M30
BLOWER
MOTOR1.5 GE


POWER, AIR FLOW CONTROL











INTEGRATED HEATING– AND CLIMATE CONTROL
X1001620
8 2.5 GNP90
FRONT POWER
DISTRIBUTION BOX F20
30A
X1429
X582 4
3 2 1 7 X905
X1328716 X58
2 X13233
3 2 1 4 X904
X100547 7 X33
4 X905
S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
1 X209
86
8530
87FUSE DETAILS
0670.3
K4
BLOWER RELAY
2.5 GN/BR
2.5 GN/BR
2.5 BL
2.5 BL
2.5 BL 2.5 GN 1.5 SW1.5 GE
GROUND
DISTRIBUTION
0670.4 GROUND
DISTRIBUTION
0670.4R11
BLOWER
RESISTORS
1) OPENS IF
RESISTORS
OVERHEAT


S75
BLOWER SWITCH
0) OFF
1) SLOW
2) MEDIUM
3) FAST
4) MAXIMUM
POWER DISTRIBUTION
0670.2
X1435
1.5 GE
6450.6-05 X68309
2.5 GN/BR
6450.6-05(PARTIAL)
1.5 GE
2.5 GN/BR
X1280
2 8 X50
6
X504
K33a
AIR CONDITIONING
RELAY, MOTRONIC30 86
87 85
GROUND
DISTRIBUTION
0670.4
19 X6000
5
6 X20
A6000
ENGINE CONTROL
MODULE (DME) .5 VI/GR
.5 SW/VIX10054
2 X35
X353
X189
6450.6-05
X9633
1.5 GE 2.5 GN/BR .5 SW/VI1.5 SW/VI(PARTIAL)
1 SW/VI
1
2
10
3
210
3 4
M VERSIONS
X9633