brake light BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

INDEX






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BLOWER MOTOR, M30 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW) 6581.3-00. . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW), A35y 6581.3-00. . . . . . . . . . . . . .
BODY ELECTRONICS CONTROL MODULE (ZKE IV),
A104 6100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0-00. . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CHARCOAL FILTER SHUT–OFF VALVE, B6247 1210.17-04. . . . . .
CHARCOAL FILTER SHUT–OFF VALVE, B6247 1210.20-02. . . . . .
CHARGING SYSTEM 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6211.0-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER CONNECTION, E28a 3614.0-00. . . . . . . . . . . . . . . CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6332.0-00. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.0-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-02. . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-07. . . . . . . . . . . . . .
COMPRESSOR MAIN SWITCH, S232 3614.0-00. . . . . . . . . . . . . . . .
COMPRESSOR RELAY, K6394 3614.0-00. . . . . . . . . . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.2-01. . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.2-00. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP RELAY I (CLOSE), K18363 5430.2-00. . . . . .
CONVERTIBLE TOP RELAY II (OPEN), K18364 5430.2-00. . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.17-06. . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.20-04. . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INDEX






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OBD II CONNECTOR, D110 0670.5-05. . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-02. . . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE GAUGE, B59 6211.0-07. . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE SENSOR, B6238 6211.0-07. . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-04. . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B6220y 1210.17-10. . . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-04.
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B6210y 1210.17-10.
OXYGEN SENSOR I
(BEHIND CATALYTIC CONVERTER), B62102 1210.17-11. . . . . .
OXYGEN SENSOR I
(IN FRONT OF CATALYTIC CONVERTER), B62101 1210.17-11.
OXYGEN SENSOR II
(BEHIND CATALYTIC CONVERTER), B62202 1210.17-11. . . . . .
OXYGEN SENSOR II
(IN FRONT OF CATALYTIC CONVERTER), B62201 1210.17-11.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK/TAIL/UNDERHOOD LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2. . . . . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . . POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-03. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-07. . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE,
G12 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . .
RADIO ANTI–THEFT SWITCH, S20w 6575.2-00. . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-02. . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01.
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-03.
SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0. . . . . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0. . . . .

6312.0






FUSE CHART




FUSES 1 TO 29
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6313.0
6314.0
6320.0
6322.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
5A 30A 15A 10A
PARK/TAIL/UNDERHOOD LIGHTS
30A
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
    








6300.0LIGHT SWITCH DETAILS 
6211.0INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK








FUSE CHART




FUSES 30 TO 49
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FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A10A

40     
  38 37 36 35
5A5A

6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI










 



40A

6300.0LIGHT SWITCH DETAILS






50A

6211.0INSTRUMENT CLUSTER

6213.3DIGITAL CLOCK

X1182






S28
CRUISE CONTROL
SWITCH
6571.0 .5 VI/GE
X721X1716
A2w
INSTRUMENT
CLUSTER
6211.0 .5 VI/GE
FUSE 46
 !""




#""$

FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
X2226
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
6571.0 1.5 VI/GE
S30
BRAKE LIGHT
SWITCH
6325.0 1.5 VI/GE.5 VI/GEX781
X1001832
6571.0.5 VI/GE
3450.1
F4615A
2460.2
X100593
B59
OIL TEMPERATURE
GAUGE
6211.0X1024510
A35y
BOARD
COMPUTER
(BC – LOW)
6581.3
3450.05430.2Z3 ROADSTER M ROADSTER
.5 VI/GE
X192455
.5 VI/GE
X91186
X97703 .5 VI/GE
NOT USED

21
.5 BR
.5 BR .5 BR
 !""




#""$


H1w
ANTI–THEFT HORN
(ALPINE)
3
X3721
X63
4
1.5 BR X10008
1 BR
A2w
INSTRUMENT
CLUSTER
X17
.5 BR
X3312S2
IGNITION SWITCH
.5 BR
.5 BR X85
3Y4z
WATER VALVE
K48
LOW BEAM LIGHT
RELAY
2
X454
6 BR
X9633
X10024
.5 BR .5 BR
B18
BRAKE FLUID
LEVEL SWITCH
.5 BR
X584K4
BLOWER RELAY
.5 BR
X11353
2.5 BRX10048
K46
HIGH BEAM LIGHT
RELAY
X102624
X111
1 BR1.5 BR X1107
.5 BR
X705M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
B2
LEFT FRONT
SPEED SENSOR –
ABS
X1143
K9
UNLOADER RELAY,
TERMINAL 15
.75 BR
1.5 BR
6 BR
Z3 ROADSTER 6–CYLINDER
M ROADSTER WITH ABS
X189941
S235
STARTER
IMMOBILIZATION
SWITCH
.35 BRM ROADSTER AND
4–CYLINDER
NOT USED
WITH EGS
.5 BRX504K33a
AIR CONDITIONING
RELAY, MOTRONIC
M ROADSTER
K46z
DAY LIGHT RELAY
MODULECDN






GROUND DISTRIBUTION
GROUND X13006
 !""




#""$

1.5 BR
0670.4-14
H5
RIGHT REAR TURN
LIGHTH28
RIGHT BACK UP
LIGHTH30
RIGHT TAIL LIGHTH31
RIGHT BRAKE
LIGHTH39
RIGHT TAIL LIGHT
5 X318E17
RIGHT REAR LIGHT
ASSEMBLY
1.5 BR
0670.4-14 H6
LEFT REAR TURN
LIGHTH24
LEFT BRAKE LIGHTH25
LEFT TAIL LIGHTH27
LEFT BACK UP
LIGHTH37
LEFT TAIL LIGHT
1 X319
E16
LEFT REAR LIGHT
ASSEMBLY






#""$
GROUND DISTRIBUTION
GROUND X13006

B17
RIGHT REAR
BRAKE PAD
SENSOR
 !""




E99
HARD TOP
CONNECTOR 11.5 BR
X7101
E44
RIGHT LICENSE
PLATE LIGHT
X380
1 X1102
X1625
X1624
X13007
.75 BR
2.5 BR 1.5 BR
4 BR .5 BR
X7131
X13006
0670.4-13
X7091
E43
LEFT LICENSE
PLATE LIGHT
.75 BRX711
2S826
LUGGAGE
COMPARTMENT
LIGHT SWITCH
X4131
H34
HIGH LEVEL STOP
LIGHT
.5 BR1.5 BR
E9
REAR DEFOGGER I
X13017
2
X12661
S164
CONVERTIBLE TOP
END–POSITION
MICRO SWITCH
X11209
2
2.5 SW
X9824
2.5 BR
2.5 BR
X11209
2
WITHOUT HARD
TOP PROVISIONS WITH HARD TOP
PROVISIONS
S164
CONVERTIBLE TOP
END–POSITION
MICRO SWITCH
X10299
2
.5 BR
2.5 BR
.5 BRX352
1S14
DRIVER’S DOOR
JAMB SWITCH
.5 BR
S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
X2751
2 BR
X99917K920
DRIVER’S SEAT
TILT ADJUST CUT–
OFF RELAY
X9993
K921
DRIVER’S SEAT
LENGTH ADJUST
CUT–OFF RELAY
2X9991
1.5 BR
X99902S910
DRIVER’S SEAT
LIMIT SWITCH
.5 BR
S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
2 BR
WITH SPORT SEAT WITHOUT SPORT
SEAT
2.5 BR 1.5 BR
2 BR
1.5 BR
2.5 BR
2.5 BR
X114032
X114022
.75 BR .75 BR
M ROADSTER

4
.5 BR
 !""




#""$
.5 BR
4 BR
X11355
1.5 BR
.5 BR
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
1
X6514
X10064
.5 BR
X6584S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
S20w
RADIO ANTI–
THEFT SWITCH
X5391
.5 BR
X3901
X195275
H8
RIGHT FRONT
AUXILIARY TURN
LIGHT
4 BR
X1325215A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
S8503
PROGRAM
SWITCH
X85032
.5 BR
X181701.5 BR 1.5 BR .5 BR
4
D110
OBD II
CONNECTOR
S30
BRAKE LIGHT
SWITCH
X784
.5 BR
.5 BR
2
S559
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
X19565
LATE PRODUCTION
B2
LEFT FRONT
SPEED SENSOR –
ABS
X1143
X1133
.5 SW
.5 BRX96475
.5 SW
B1
RIGHT FRONT
SPEED SENSOR –
ABS
Z3 ROADSTER
6–CYLINDER
LATE PRODUCTION
X1618
1.5 BR1.5 BR
B2
LEFT FRONT
SPEED SENSOR –
ABS
X1143
X1133
.5 SW
.5 BRX13304.5 SW
B1
RIGHT FRONT
SPEED SENSOR –
ABS
B1
RIGHT FRONT
SPEED
SENSOR –
ABS
X1133
.5 BR
.5 BRM ROADSTER
WITH ASCM ROADSTER
WITH ABS