mirror BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

INDEX






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#""$






IGNITION COIL, CYL. 3, T6153 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.20-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.20-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR RESONANCE CHANGEOVER VALVE,
Y6131 1210.20-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.17-02. . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.20-05. . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, FRONT LEFT, E800 6330.3-00. . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-04. . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-08. . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . .
JUMPER PLUG, B900 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-02. . . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-06. . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . . KNOCK SENSOR, B6240 1210.20-05. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-00. . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0-00
LIGHT ASSEMBLY, LEFT REAR, E16 0670.4-13. . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, RIGHT REAR, E17 0670.4-13. . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1-02. . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1-02. . . . . . . .
LUGGAGE COMPARTMENT LIGHT SWITCH, S826 6320.0-00. . .
LUGGAGE COMPARTMENT LIGHT, E32 6320.0-00. . . . . . . . . . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-03. . . . .
MARKER LIGHT, LEFT FRONT, E21 6314.0-01. . . . . . . . . . . . . . . . .
MARKER LIGHT, RIGHT FRONT, E22 6314.0-01. . . . . . . . . . . . . . . .
MID–HIGH RANGE SPEAKER, REAR LEFT, H55z 6510.1-01. . . . .
MID–HIGH RANGE SPEAKER, REAR RIGHT, H54z 6510.1-01. . .
MIDRANGE SPEAKER, LEFT FRONT, H55 6510.1-01. . . . . . . . . . .
MIDRANGE SPEAKER, RIGHT FRONT, H54 6510.1-02. . . . . . . . . .
MIRROR CONTROL SWITCH, S17 5116.0-00. . . . . . . . . . . . . . . . . .
MIRROR, DRIVER’S SIDE, Y5 5116.0-01. . . . . . . . . . . . . . . . . . . . . . .
MIRROR, PASSENGER’S SIDE, Y6 5116.0-01. . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-04. . . . . . . . . . . . . . . . . . . . . . .
NORMAL SPEED RELAY, K21 6450.6-08. . . . . . . . . . . . . . . . . . . . . . .

INDEX






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OBD II CONNECTOR, D110 0670.5-05. . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-02. . . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE GAUGE, B59 6211.0-07. . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE SENSOR, B6238 6211.0-07. . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-04. . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B6220y 1210.17-10. . . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-04.
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B6210y 1210.17-10.
OXYGEN SENSOR I
(BEHIND CATALYTIC CONVERTER), B62102 1210.17-11. . . . . .
OXYGEN SENSOR I
(IN FRONT OF CATALYTIC CONVERTER), B62101 1210.17-11.
OXYGEN SENSOR II
(BEHIND CATALYTIC CONVERTER), B62202 1210.17-11. . . . . .
OXYGEN SENSOR II
(IN FRONT OF CATALYTIC CONVERTER), B62201 1210.17-11.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK/TAIL/UNDERHOOD LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2. . . . . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . . POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-03. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-07. . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE,
G12 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . .
RADIO ANTI–THEFT SWITCH, S20w 6575.2-00. . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-02. . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01.
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-03.
SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0. . . . . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0. . . . .






0670.1 FUSE CHART




FUSES 1 TO 29
 !""
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1240.0
2460.2
3234.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
START
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5A 30A 15A 10A30A
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1
6169.0HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.0DRIVE–AWAY PROTECTION (EWS II)


 









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52) 



6100.0CENTRAL BODY ELECTRONICS (ZKE IV)

6167.1HEADLIGHT WASHER (SRA)
5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP
1290.0E–BOX FAN
3450.0SLIP CONTROL (ABS)
 






FUSE CHART




FUSES 30 TO 49
 !""
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FUSE NUMBER
1210.20
1240.0
2460.2
3234.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
START
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1
6169.0HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.0DRIVE–AWAY PROTECTION (EWS II)
1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
6100.0CENTRAL BODY ELECTRONICS (ZKE IV)
6167.1HEADLIGHT WASHER (SRA)
5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP









 


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A


50A

1290.0E–BOX FAN
3450.0SLIP CONTROL (ABS)



3LATE PRODUCTION






FUSES 23, 24, AND 25




#""$



FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX F25
5A
X6254
S17
MIRROR CONTROL
SWITCH
5116.0
X102625
X25718
X10020
.75 GN/SWX11264
K46
HIGH BEAM LIGHT
RELAY .75 GN/SW
.75 GN/SW
8 X1001710
.5 GN/RT
X11481
S198
JET HEATER
THERMOSWITCH
6169.0 .75 GN/SW
X5034
S8
LIGHT SWITCH .5 GN/RT
.5 GN/RT
 !""
6312.06300.0
6312.0
6350.0 F24
10A
X195651
S559
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
3234.0 .5 GN/SW
6
F235A
X1076
S7
COMBINATION
SWITCH
X174
A2w
INSTRUMENT
CLUSTER
X183331
6300.0
6312.0
6313.0 .5 GN/GE .5 GN/BL .5 GN/BL .5 GN/BL
6211.0.5 GN/BL
X32
9X10065
1
X638
K9
UNLOADER RELAY,
TERMINAL 15 1.5 GN/BL
5203.0
X10981
.5 GN/BL .5 GN/BL
ACCESSORY
CONNECTOR
.5 GN/BL
S76
REAR WINDOW
DEFOGGER
SWITCH 5 X898
6424.0
EARLY
PRODUCTION LATE
PRODUCTION
S8
LIGHT SWITCH
K46z
DAY LIGHT RELAY
MODULE
CDN

1.5 BRS221
EVAPORATOR
CONTROLLER
.75 BR






GROUND DISTRIBUTION
GROUND X9633
 !""




#""$


X1115
X6234Y5
DRIVER’S SIDE
MIRROR
X6252S17
MIRROR CONTROL
SWITCH
K16
HAZARD FLASHER
RELAY
.5 BR
X648
X2951S5
WIPER/WASHER
SWITCH
.75 BR
X849
X2571
.75 BR
2.5 BR
X1616
X3331M3
WIPER MOTOR
X10141E28
FRONT CIGAR
LIGHTER
2.5 BR
X1005431
2.5 BR
2.5 BR.5 BR/WS
2.5 BR
.5 BRX1517
2M111
FRESH AIR
RECIRCULATION
MOTOR
B14
EVAPORATOR
TEMPERATURE
SENSOR
X7711
X132871M30
BLOWER MOTOR
X183502
X818
1 BR
X189842E106
HEAT/A/C
CONTROL PANEL
ILLUMINATION
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
X183496
X189832E105
HEAT/A/C
CONTROL PANEL
ILLUMINATION
X814
2.5 BR.5 BR/WS .5 BR/
WS.5 BR/
WS .5 BR
1 BR .75 BR .75 BR
6 BR
.5 BR
X7493M21
DRIVER’S WINDOW
MOTOR
A51
WIPER/WASHER
MODULE
X2857
.75 BR
X183491S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
1.5 GN/BRM ROADSTER






GROUND DISTRIBUTION
GROUND X13004
 !""




#""$

.5 BRX624
4Y6
PASSENGER’S
SIDE MIRROR
X2857A64
WIPER/WASHER
MODULE (LOW II)
X7443M23
PASSENGER’S
WINDOW MOTOR
.5 BR 2.5 BR
1.5 BR.75 RT/WSX357
1E800
FRONT LEFT
INTERIOR LIGHT
X1620
S13
PASSENGER’S
DOOR JAMB
SWITCH
1.5 BR
1
.5 BRX351
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
2 BR
X13134
4 BR
X2561
.5 BR
X942
X3362
.5 BR
X10126
.5 BR
X13004
4 BR
X2791
2 BR
X99952K911
PASSENGER’S
SEAT LENGTH
ADJUST CUT–OFF
RELAY
X9997
K910
PASSENGER’S
SEAT TILT ADJUST
CUT–OFF RELAY
7X9995
1.5 BR
X99942S911
PASSENGER’S
SEAT LIMIT
SWITCH
.5 BR
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
2 BR
X11357
1.5 BR
WITH SPORT SEAT WITHOUT SPORT SEAT
2.5 BR






OUTSIDE MIRROR
 !""



#""$



FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOXS17
MIRROR CONTROL
SWITCH
0) OFF
1) UP
2) LEFT
3) RIGHT
4) DOWN
5) DRIVER’S SIDE
6) PASSENGER ’S
SIDE
X6254
.5 BL/GN
5116.0-01
.5 SW/WS.75 BL/WS.5 BL/SW
21 X625563
X10017
5116.0 POWER MIRRORS
8
.75 BR
23 0
F2410A
65
230140140140

.5 BL/GN
 !""
#""$
X6244 .5 BL/SW
.5 SW/WS
.75 BL/WS.5 BL/SW
Y5
DRIVER’S SIDE
MIRROR
1
.75 BL/WS
.5 BL/SW
X851
2 X6233
Y6
PASSENGER’S
SIDE MIRROR
X6241 32
.75 BL/WS
X850
.5 BL/WS.5 BL/GN
.5 BL/GN
X25621X257
21
X6234
.5 BL/SW
5116.0-00
22 20.75 BL/WS
2022
.5 BL/SW
GROUND
DISTRIBUTION
0670.4
.75 BR
.5 BR





GROUND
DISTRIBUTION
0670.4
X9633X13004