seats BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

INDEX






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FUEL INJECTION VALVE, CYL. 4, Y6104 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 5, Y6105 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 6, Y6106 1210.17-01. . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.17-10. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.17-11. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.20-02. . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.17-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.17-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP, M2 1210.20-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL SENSOR, B6y 6211.0-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B65 1210.17-04. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B65 1210.20-05. . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 6424.0. . . . . . . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1-00. . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-00. . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-02. . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-03. . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-02. . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-03. . .
HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-06. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.17-01. . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.20-01. . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.20-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.17-03. . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.20-03. . . . . . . . . . . . . . . . . . . . .

INDEX






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OBD II CONNECTOR, D110 0670.5-05. . . . . . . . . . . . . . . . . . . . . . . . .
OIL PRESSURE SWITCH, B6231 6211.0-02. . . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE GAUGE, B59 6211.0-07. . . . . . . . . . . . . . . . . . .
OIL TEMPERATURE SENSOR, B6238 6211.0-07. . . . . . . . . . . . . . .
ON–BOARD COMPUTER TEMPERATURE SENSOR,
B21 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B62002 1210.20-04. . . . . .
OXYGEN SENSOR
(BEHIND CATALYTIC CONVERTER), B6220y 1210.17-10. . . . . . .
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B62001 1210.20-04.
OXYGEN SENSOR
(IN FRONT OF CATALYTIC CONVERTER), B6210y 1210.17-10.
OXYGEN SENSOR I
(BEHIND CATALYTIC CONVERTER), B62102 1210.17-11. . . . . .
OXYGEN SENSOR I
(IN FRONT OF CATALYTIC CONVERTER), B62101 1210.17-11.
OXYGEN SENSOR II
(BEHIND CATALYTIC CONVERTER), B62202 1210.17-11. . . . . .
OXYGEN SENSOR II
(IN FRONT OF CATALYTIC CONVERTER), B62201 1210.17-11.
PARK BRAKE SWITCH, S31 6211.0-00. . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, LEFT, E15 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
PARK/TAIL/UNDERHOOD LIGHTS 6314.0. . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION 0670.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER DISTRIBUTION BOX, FRONT, P90 0670.2. . . . . . . . . . . . .
POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . . POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-04. . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-08. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-03. . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-07. . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE,
G12 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER,
PASSENGER’S SIDE, G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . .
RADIO ANTI–THEFT SWITCH, S20w 6575.2-00. . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-02. . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01.
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-03.
SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0. . . . . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0. . . . .






0670.1 FUSE CHART




FUSES 1 TO 29
 !""
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1240.0
2460.2
3234.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
START
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5A 30A 15A 10A30A
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1
6169.0HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.0DRIVE–AWAY PROTECTION (EWS II)


 









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52) 



6100.0CENTRAL BODY ELECTRONICS (ZKE IV)

6167.1HEADLIGHT WASHER (SRA)
5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP
1290.0E–BOX FAN
3450.0SLIP CONTROL (ABS)
 






FUSE CHART




FUSES 30 TO 49
 !""
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FUSE NUMBER
1210.20
1240.0
2460.2
3234.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
START
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG) ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
5116.0POWER MIRRORS
5133.0
5200.0ZKE POWER WINDOWS (FH)
POWER SEATS
5203.0
6133.0
6160.1
6169.0HEATED SEATS
HORN
WIPER/WASHER MODULE (WWM)
WINDSHIELD WASHER JET HEATERS 5126.0ZKE CENTRAL LOCKING (ZV) 3450.1SLIP CONTROL (ABS/ASC) 1230.0CHARGING SYSTEM
6135.0DRIVE–AWAY PROTECTION (EWS II)
1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
6100.0CENTRAL BODY ELECTRONICS (ZKE IV)
6167.1HEADLIGHT WASHER (SRA)
5430.2ELECTRO–HYDRAULIC CONVERTIBLE TOP









 


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A


50A

1290.0E–BOX FAN
3450.0SLIP CONTROL (ABS)








DRIVER’S SEAT
 !""




#""$



5200.0 POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX
X10016
18
FUSE DETAILS
0670.3
S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK
73
M51
DRIVER’S SEAT
MOVEMENT
MOTOR 1 1 BL
2 X726
1 GN
M52
DRIVER’S SEAT
HEIGHT MOTOR 2 1.VI
1 X728
1 SW
GROUND
DISTRIBUTION
0670.4
2 X275
2 RT/GE
1X275
2 BR
+#&(
F1930A
02010201






PASSENGER’S SEAT
 !""




#""$


POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX
X10015
10
FUSE DETAILS
0670.3
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK
73
M60
PASSENGER’S
SEAT MOVEMENT
MOTOR 1 1 BL
2 X734
1 GN
M59
PASSENGER’S
SEAT HEIGHT
MOTOR 2 1 VI/WS
1 X737
1 VI/WS
GROUND
DISTRIBUTION
0670.4
2 X279
2 RT/SW
1
X279
2 BR
+#&
F530A
02010201






DRIVER’S SEAT
 !""




#""$


POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX
X10016
18
FUSE DETAILS
0670.3
S51
DRIVER’S SEAT,
SEAT CONTROL
SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK
73
M51
DRIVER’S SEAT
MOVEMENT
MOTOR 1 1 GN
2 X726
1 BL/WS
M52
DRIVER’S SEAT
HEIGHT MOTOR 2 .5 OR
1 X728
1 SW
GROUND
DISTRIBUTION
0670.4
2 X275
2 RT/GE
X9993
2 BR
+#&(
F1930A
12
S910
DRIVER’S SEAT
LIMIT SWITCH
1) OFF
2) LIMIT 1 X9990
X99902
+#&(
GROUND
DISTRIBUTION
0670.4
9 X9991K920
DRIVER’S SEAT
TILT ADJUST CUT–
OFF RELAY
X9991687
+#&(
GROUND
DISTRIBUTION
0670.4
5
.5 VI/SW
K921
DRIVER’S SEAT
LENGTH ADJUST
CUT–OFF RELAY 4
312
+#&(
GROUND
DISTRIBUTION
0670.4
1 GN 1 BL10
.5 OR1 VI/WS
1 VI
1 VI 1 SW 1 BL .5 ORX9991
X9991
01020201
SPORT SEATS






PASSENGER’S SEAT
 !""




#""$


POWER SEATS
P90
FRONT POWER
DISTRIBUTION BOX
X10015
10
FUSE DETAILS
0670.3
S56
PASSENGER’S
SEAT, SEAT
CONTROL SWITCH
3) SEAT HEIGHT
SWITCH
0) OFF
1) UP
2) DOWN
7) SEAT
POSITION
SWITCH
0) OFF
1) FRONT
2) BACK
73
M60
PASSENGER’S
SEAT MOVEMENT
MOTOR 1 1 GN
2 X734
1 BL/WS
M59
PASSENGER’S
SEAT HEIGHT
MOTOR 2 .5 OR
1 X737
1 SW
GROUND
DISTRIBUTION
0670.4
2 X279
2 RT/SW
X9997
2 BR
+#&
F530A
12
S911
PASSENGER’S
SEAT LIMIT
SWITCH
1) OFF
2) LIMIT 1 X9994
X99942
+#&
GROUND
DISTRIBUTION
0670.4
9 X9995K910
PASSENGER’S
SEAT TILT ADJUST
CUT–OFF RELAY
X9995687
+#&
GROUND
DISTRIBUTION
0670.4
5
.5 VI/SW
K911
PASSENGER’S
SEAT LENGTH
ADJUST CUT–OFF
RELAY 4
312
+#&
GROUND
DISTRIBUTION
0670.4
1 GN 1 BL10
.5 OR1 BR/WS
1 BR/SW
1 BR/SW 1 SW 1 BL .5 ORX9995
X9995
SPORT SEATS
01022100

5203.0 HEATED SEATS





GROUND
DISTRIBUTION
0670.4 X13021GROUND
DISTRIBUTION
0670.4
4
X63
.5 RT/GE
 !""



#""$



X100176
8730P90
FRONT POWER
DISTRIBUTION BOX
LIGHT SWITCH
DETAILS
6300.0X100158
86 X63
FUSE DETAILS
0670.3
K9
UNLOADER RELAY,
TERMINAL 15
2 4
6
5X651
10 TEST
9
8
7
6154
14
13
12
11
3
2 2 3 1 X651
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
0) OFF
1) MINIMUM
2) MAXIMUM
.5 WS/RT .5 WS/GN
.5 RT/GE
X806
86
85
2 4 X733
13 X733
E56
DRIVER’S SEAT-
BACK HEATER E57
DRIVER’S SEAT
HEATER
.5 BR .5 BR
4 6
5X658
2 3 1 X658
S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
0) OFF
1) MINIMUM
2) MAXIMUM
.5 WS/GE .5 WS/BL
2 4 X740
1
3 X740
E59
PASSENGER’S
SEATBACK HEATER E58
PASSENGER’S
SEAT HEATER
.5 BR .5 BR .5 RT/GE .5 RT/GE.5 GR/RT .5 GR/RT1.5 GR/RT
58g
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
1.5 RT/GE
+"(&&+#$#)
F235AF415A
01
0 2
10 TEST
9
8
7
6154
14
13
12
11
3
2
01
0 2
+#$#)
EARLY PRODUCTION