transmission oil BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual






GROUND X6454
 !""




#""$


GROUND DISTRIBUTION
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
X850034 6
1.5 BR
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
X6462
X6492
6 BR
X6002
19
X6454
B6209
HALL EFFECT CAM-
SHAFT SENSOR
A6000
ENGINE CONTROL
MODULE (DME)
X60003428
2.5 BR
6
2.5 BR55
2.5 BR
X6463
4 BRD100
DATA LINK
CONNECTOR
B6217
HOT FILM AIR
MASS METER
1.5 BR
1.5 BR 1.5 BRX6217
1
X6209
3
.5 BR
1.5 BR
K6326
UNLOADER RELAY,
TERMINAL 15
.5 BRX6326
4
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
1 BRX8500
28
3
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
X6203
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
X6460
1X6091
X609130
.5 BR
4–CYLINDER
.5 BR
K6304
SECONDARY AIR
PUMP RELAY
X6304
5
.35 BR






W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
1.5 BR
GROUND DISTRIBUTION
GROUND X6454
 !""




#""$


.5 BR
X6459
X6454
1.5 BR/OR
4 BR 4 BR/OR19
X6002D100
DATA LINK
CONNECTOR A8500
TRANSMISSION
CONTROL MODULE
(EGS)
1.5 BR 1.5 BR/OR
X6458
2.5 BR 1.5 BR 1.5 BR/OR
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
B6207
HOT FILM AIR
MASS METER
X6492
.5 BR/OR
X60004343228X62071
A6000
ENGINE CONTROL
MODULE (DME)K6326
UNLOADER RELAY,
TERMINAL 15
X6326
4
.5 BR34 28 X8500
6–CYLINDER
Z3 ROADSTER
M6506
E–BOX FAN
X6506
1
.5 BR
M ROADSTER

S221
EVAPORATOR
CONTROLLER 1210.17-09
1210.17-12 * 55 * 76 * 70 * 61 * 78 * 72
45
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) 1210.17-06
 !""
#""$
A6000
ENGINE
CONTROL
MODULE (DME) 1210.17-00
7387
1210.17-02
B6207
HOT FILM AIR
MASS METER K6300
ENGINE CONTROL
MODULE RELAY
87
A8500
TRANSMISSION
CONTROL
MODULE (EGS)
26
1210.17-00
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.17-01
29
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
3
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL
18161456
B6205
INTAKE AIR
TEMPERATURE
SENSOR39
B6236
ENGINE COOLANT
TEMPERATURE
SENSOR
12 4442
R6252
THROTTLE
POSITION SENSOR
22 1210.17-05
15S2
IGNITION SWITCH
301312
1210.17-03
1210.17-03
1210.17-02
1210.17-05
A836
ELECTRONIC IMMOBILIZER
CONTROL MODULE (EWS II) 1210.17-09
1210.17-12 X6000
88
S221
EVAPORATOR
CONTROLLER
TXD
B8y
PRESSURE
SWITCH
1210.17-02
+
–
G6430
B+ JUMP START
JUNCTION POINT
D100
DATA LINK
CONNECTOR 1210.17-00
19
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.17-07
74K19
COMPRESSOR
CONTROL RELAY
1210.17-07
86
85
F1815A
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMPK6301
CYL. 1–6 FUEL
PUMP RELAY
1210.17-10
1210.17-111210.17-10
1210.17-11
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.17-01
241210.17-0562
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
Y6120
EVAPORATIVE
EMISSION VALVE
Y6163
SECONDARY AIR
PUMP VALVE
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”)
23 503368+
–+
–
B9508
PRESSURE
SWITCHX6000
X6000
65
B6240
KNOCK SENSOR 1210.17-06
5963
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY 1210.17-09
1210.17-12
9
A35y
BOARD
COMPUTER
(BC – LOW) 1210.17-098081
A52
SLIP CONTROL
MODULE
(ABS/ASC)
1210.17-00
M6506
E–BOX FAN 1210.17-00
B62202
OXYGEN SENSOR II
(BEHIND CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR II (IN
FRONT OF CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND CATALYTIC
CONVERTER)
B62101
OXYGEN SENSOR I (IN
FRONT OF CATALYTIC
CONVERTER) 1210.17-10
1210.17-11
7977715425 75 67
20
A2w
INSTRUMENT
CLUSTER
4636
49
Y6133
AIR PUMP 1210.17-05
F135A
SPARK PLUGS
B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
511210.17-04
K6304
SECONDARY AIR
PUMP RELAY
K6326
UNLOADER RELAY,
TERMINAL 15
35
G6430
B+ JUMP START
JUNCTION POINT1210.17-05
11 4 0
B65
FUEL TANK
PRESSURE
SENSOR 1210.17-0432 3444364158286
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
85415758
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.17-06
3883 48
53 27Y6130
IDLE SPEED
CONTROL VALVE 1210.17-015 6211210.17-01
1210.17-05
60
D100
DATA LINK
CONNECTOR1210.17-02
1210.17-04
1210.17-08
1210.17-12
10
1210.17-07
1210.17-071210.17-09
69
2852
NOT USED
1210.17-08
1210.17-02
Z3 ROADSTER B6210y
OXYGEN SENSOR (IN
FRONT OF CATALYTIC
CONVERTER)
B6220y
OXYGEN SENSOR
(BEHIND CATALYTIC
CONVERTER) M ROADSTER
Z3 ROADSTER
A7
SLIP CONTROL
MODULE (ABS) 1210.17-12
WITH ABS WITH ASC * M ROADSTER
1210.17-12
Z3 ROADSTER
1210.17 ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)

 !""

#""$
442078308546 X6000
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
S2
IGNITION
SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6120
EVAPORATIVE
EMISSION VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
66
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
50
T6153
CYL. 3 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
23
X6000

D100
DATA LINK
CONNECTOR
X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
S221
EVAPORATOR
CONTROLLER
1210.20-08
B9508
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-06
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT1210.20-00
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002
.
.
B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
F1815A
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.20-021210.20-02
F135A
631210.20-026564
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS II)
10
A35y
BOARD COMPUTER
(BC – LOW)
838
A2w
INSTRUMENT
CLUSTER
4280
1210.20-08
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
69
1210.20-08
S221
EVAPORATOR
CONTROLLER
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
86
85
19177
B6240
KNOCK SENSOR 1210.20-05
407071
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
74
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT1210.20-09
1210.20-05
1210.20-07 1210.20-06
461 581210.20-01
B6247
CHARCOAL FILTER
SHUT–OFF VALVE 1210.20-02
56 49 22
Y6163
SECONDARY AIR
PUMP VALVE 1210.20-09K6304
SECONDARY AIR
PUMP RELAY
B65
FUEL TANK
PRESSURE
SENSOR 1210.20-05
72
Y6133
AIR PUMP 1210.20-09
1210.20-02
1210.20-09
60
D100
DATA LINK
CONNECTOR
16
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)



#""$
Pin Assignments (6-Cylinder)
 !""





E = Input, A = Output, M = Ground
X8500
Pin Type Description/Function Connection
177
Not used
178MGroundShift-lock
179Not used
180ASolenoid valve 3 control (–)Transmission valve unit
181AHydraulic pressure regulator control (–)Transmission valve unit
182Not used
183Not used
184EGear range signal L2Automatic transmission range switch
185EGear range signal L4Automatic transmission range switch
186EBrake pedal positionBrake light switch
187Not used
188Not used
189EManual mode signalProgram switch
190EOutput speed (–)Transmission valve unit
191MGround for shieldShield for speed sensor
192Not used
193Not used
194EKick-down signalKick-down switch
195EASC signalSlip control module
196EAutomatic mode signalProgram switch
197EOil temperature signal (–)Transmission valve unit
198EOil temperature signal (+)Transmission valve unit
199Not used
200Not used
201AFault indicator signalInstrument cluster
202EBattery voltageB+ jump start junction point
203AM-program indicationProgram switch
204MGroundGround point
205Not used
206ASolenoid valve 1 control (–)Transmission valve unit



#""$
Pin Assignments (4-Cylinder)
 !""





E = Input, A = Output, M = Ground
X8500
Pin Type Description/Function Connection
265
Not used
266AShift-lock solenoid controlShift-lock
267Not used
268ASolenoid valve 3 control (–)Transmission valve unit
269AHydraulic pressure regulator control (–)Transmission valve unit
270MGroundGround point
271Not used
272EGear range signal L2Automatic transmission range switch
273EGear range signal L4Automatic transmission range switch
274EBrake pedal positionBrake light switch
275Not used
276ESport mode signalNot used
277EManual mode signalProgram switch
278EOutput speed (–)Transmission valve unit
279MGround for shieldShield for speed sensor
280Not used
281AS-program indicationNot used
282EKick-down signalKick-down switch
283Not used
284EAutomatic mode signalProgram switch
285EOil temperature signal (–)Transmission valve unit
286EOil temperature signal (+)Transmission valve unit
287Not used
288Not used
289AFault indicator signalInstrument cluster
290EBattery voltageB+ jump start junction point
291AM-program indicationProgram switch
292MGroundGround point
293Not used
294ASolenoid valve 1 control (–)Transmission valve unit

 !""



#""$


A8500
TRANSMISSION
CONTROL MODULE
(EGS)
9

327
.5 BL

4 3
.5 VI

332
.5 GN
301
.5 OR
5 6
.5 GR

21 .5 SW
2
14 .5 SW
X8500
8
14
1
.5 RT .5 GE .75 RT


31313131313131
W8505
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
31 15
X8516
X8516
Y8521
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
3) SOLENOID
VALVE 3
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR DR .5 TR
.75 BR
X8073
2X85054
1 12 9 11 X8505
6 16

 !""



#""$


A8500
TRANSMISSION
CONTROL MODULE
(EGS)
9

327
.5 BL

4 3
.5 VI

X11782
332
.5 GN
301
.5 OR
2 .5 BR/VI

21 .5 TR
2
14 .5 SW
X8500
8
1
.5 VI .5 GE .5 VI


31313131313131
W8505
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
31 15
1X8516
X8516
Y8505y
TRANSMISSION
VALVE UNIT
1) SOLENOID
VALVE 1
2) SOLENOID
VALVE 2
3) SOLENOID
VALVE 3
6) HYDRAULIC
PRESSURE
REGULATOR
7) TORQUE
CONVERTER
CLUTCH
SOLENOID
VA LV E
8) OIL
TEMPERATURE
SENSOR
9) SPEED
SENSOR .5 SW
.75 BR
X8073

5 6
.5 GR
31
.5 RT
X1178
.5 VI
15
X69
X6916
.5 BR/VIY19
SHIFT–LOCK DR
14 2 X85054
112 911 16 6 X8505

214–CYLINDER AND
M ROADSTER
WITH ASC14 B
 !""

#""$
A4
F235A
K16
HAZARD FLASHER
RELAY S7
COMBINATION
SWITCH
F315A
6211.0-04
P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER F27
5A
18
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 6211.0-021
B10
VEHICLE SPEED
SENSOR 6211.0-05G6509
GENERATOR6211.0-00
5B
D+ C
S2
IGNITION SWITCH 6211.0-00F46
15AF1515A NSW
22231686312.016312.0342A
D100
DATA LINK
CONNECTOR
15
A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-00A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
A64
WIPER/WASHER
MODULE (LOW II) 6211.0-00
6211.0-00N9
RADIO
A18
HIFI AMPLIFIER
A51
WIPER/WASHER
MODULE6211.0-00
6211.0-00
2B
17
B6y
FUEL SENSOR 6211.0-05
34617
S31
PARK BRAKE
SWITCH 6211.0-0018
B18
BRAKE FLUID
LEVEL SWITCH 6211.0-0019
B6231
OIL PRESSURE
SWITCH 6211.0-029
H10
CHIME MODULE 6211.0-0619
B17
RIGHT REAR
BRAKE PAD
SENSOR B16
LEFT FRONT
BRAKE PAD
SENSOR
243
1230.0A
A
6211.0-01 6211.0-01A
B
A= X16B= X17C= X271
S14
DRIVER’S DOOR
JAMB SWITCH
23
6211.0-06
S2
IGNITION SWITCH 6211.0-06
22B
S58
DRIVER’S SEAT
BELT SWITCH 6211.0-01
13 20 16A6000
ENGINE CONTROL
MODULE (DME)
6211.0-06 6211.0-02
15
B21
1AB
5B
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 6211.0-01Z3 ROADSTER
6–CYLINDER AND
M ROADSTER
WITH ABS
12
A52
SLIP CONTROL
MODULE
(ABS/ASC)
A7
SLIP CONTROL
MODULE (ABS)
6313.0-03S8
LIGHT SWITCH
6300.0
14
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE 6211.0-00
11
A
12
TXD
B
11
RXD
Z3 ROADSTER
6211.0-03
6211.0-04
6211.0 INSTRUMENT CLUSTER





#""$
Pin Assignments
 !""





E = Input, A = Output, M = Ground
X16
Pin Type Description/Function Connection
1
EHigh beam indicator controlCombination switch
2ETerminal 58g, instrument illumination powerLight switch (dimmer)
3ERight turn signal indicator controlHazard flasher relay
4ELeft turn signal indicator controlHazard flasher relay
5EWarning lamp for EGS fault (information
signal transmission oil temperature)Transmission control module (EGS)
6Not used
7Not used
8Not used
9Not used
10Not used
11ADiagnosis RxD signalData link connector (M Roadster)
12E/ADiagnosis TxD signalData link connector
13Not used
14EAirbag warning lamp (SRS) controlSupplemental restraint system control
module
15Not used
16E“Check engine” indicator controlEngine control module (DME)
17EPark brake warning lamp controlPark brake switch
18EBrake fluid warning lamp controlBrake fluid level switch
19EBrake pad wear warning lamp controlBrake pad sensors
20ECrankshaft RPM speed signal TDEngine control module (DME)
21Not used
22EVoltage supply, terminal 30Front power distribution box, fuse 31
23EVoltage supply, terminal 15 for indicator and
warning lampsFront power distribution box, fuse 27
24MGround supply, terminal 31 for instrument
cluster electronicsGround point
25Not used
26Not used