headlights BMW Z3M ROADSTER 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK
1210.17 ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)

1210.25
ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM
1240.0 START
1290.0 E–BOX FAN
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

3234.0
SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1 HEADLIGHT WASHER (SRA)
6169.0 WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX













HEADLIGHT WASHER (SRA) 6167.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6160.1-00. . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-02. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E105 6300.0-03. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-02. . . . . . . . .
HEAT/A/C CONTROL PANEL ILLUMINATION, E106 6300.0-03. . . . . . . . .
HEATED SEATS 5203.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-02. . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-03. . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-03. . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-01. . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-03. . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.25-05. . . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.17-01. . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.25-03. . . . . . . . . . . . . . . . . . . IGNITION COIL, CYL. 1, T6151 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.17-02. . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.25-07. . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . . . . . . . . .
INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, FRONT LEFT, E800 6330.3-00. . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-07. . . . . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A



FUSE CHART




FUSES 30 TO 205







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
































6300.0LIGHT SWITCH DETAILS












6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A




.5 GR/SW
HIGH
6160.1 WIPER/WASHER MODULE (WWM)










A51
WIPER/WASHER
MODULE
P90
FRONT POWER
DISTRIBUTION BOX
5
31 2 X188
INSTRUMENT
CLUSTER
6211.0
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT .5 SW/WS
.5 SW/WS
2 X17
5 X503
FUSE DETAILS
0670.3
4LIGHT SWITCH
DETAILS
6300.0 X196
X5038
X285
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
1 GR/SW
X1001814
14
FUSE DETAILS
0670.3X100156
6
FUSE DETAILS
0670.312
M3
WIPER MOTOR
1) WIPER IN PARK
2) WIPER NOT IN
PARK
2 X333
2 1
34
1 X333
32
.5 BR/GN/GE 2.5 SW/RT/GE 2.5 SW/WS/GE
GROUND
DISTRIBUTION
0670.4
X9633
1
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
X1232
15
2.5 SW/BR
1 X123
GROUND
DISTRIBUTION
0670.4
X165
7X285
GROUND
DISTRIBUTION
0670.4
X9633
F330AF36
30AF37
10A
2.5 SW
WITH HEADLIGHT
WASHER WITHOUT HEAD-
LIGHT WASHER
0
21
X13004Z3 VERSIONS M VERSIONS



INDICATORS










INSTRUMENT CLUSTER
3
GROUND
DISTRIBUTION
0670.4A2w
INSTRUMENT
CLUSTER
HEADLIGHTS/FOG
LIGHTS
6312.0TURN/HAZARD
LIGHTS
6313.0LIGHT SWITCH
DETAILS
6300.0
.35 WS.5 BL/GN
4
.5 BL/BR
X163
.5 GR/RT
X162
19 X16
2 X713
2X118
1X118
1 X713
.5 GE
B16
LEFT FRONT
BRAKE PAD
SENSOR
.5 GE
B17
RIGHT REAR
BRAKE PAD
SENSOR
31
S58
DRIVER’S SEAT
BELT SWITCH
1) BELT UN-
BUCKLED
2) BELT BUCKLED 2 X778
14
1 X778
14 X10017
23
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
.5 BL/VI/GE
F275A








21 1
1515
4521
12 X33




22
.5 BL/SW
11 X33
.75 BL/SW
.75 BR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
ANTI–THEFT
SYSTEM (ALPINE)
6575.2
S2
IGNITION SWITCH
4) OPEN
MOMENTARILY IN
START AND OFF,
OPEN WITH KEY
REMOVED
5) CLOSED IN OFF,
START, RUN AND
ACCESSORYS14
DRIVER’S DOOR
JAMB SWITCH
1) DOOR OPEN
2) DOOR CLOSED .5 BR/GR/GE
X443
.75 BR/GR/GE
2 X352
1
X352
23X17













INSTRUMENT CLUSTER
INDICATORS
X4231
S31
PARK BRAKE
SWITCH
1) BRAKE SET
2) BRAKE NOT
SET
17P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER 23
6X1721X173
CHARGING
SYSTEM
1230.0
GROUND
DISTRIBUTION
0670.4
14 X10017
FUSE DETAILS
0670.3
F275A

2 1
.5 BL


.5 BL/BR/GE
PARK
BRAKE
A35y
BOARD
COMPUTER
(BC – LOW) X10245
Z3 VERSIONS
X16
16
25
4 .5 GR/SW/GE
HEADLIGHTS/FOG
LIGHTS
6312.0
.75 GE/BR
8
.5 WS/RT
X171
!
X17
X16
X1170
.35 WS/GN
15
7 X6002
TURN/HAZARD
LIGHTS
6313.0 D100
DATA LINK
CONNECTOR
.35 WS/SW
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY X18349
6
2
1 SW/VIX189
X100545 .5 VI/GR
15
7
.5 SW/GRX271
1 SW/VI1 SW/VI
INTEGRATED
HEATING– AND
CLIMATE CONTROL
6450.6 A52
SLIP CONTROL
MODULE
(ABS/ASC)





A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X5037
PARK/TAIL/UNDER-
HOOD LIGHTS
6314.0F33
10A
6
12 1FUSE DETAILS
0670.3
X10018













F225A
P90
FRONT POWER
DISTRIBUTION BOX
45
HEADLIGHTS/FOG
LIGHTS
6312.0
FUSE DETAILS
0670.3
X196
4
2F25
5A
F3710A

10 14
11 10 8 2
.5 GE/VI .5 GE 1 GR/SW
6300.0 LIGHT SWITCH DETAILS
FUSE DETAILS
0670.3 FUSE DETAILS
0670.3
X10017
1 GR/GE 1 GR/VI
GROUND
DISTRIBUTION
0670.4S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS ON
2) HEADLIGHTS ON
3) DIMMER
6 X503
2.5 GR/RT
F235A

6
1FUSE DETAILS
0670.3
X18333
X18333
6300.0-016300.0-02
2 X10182
.5 GR/SW
X595
1.5 GR/RT 1.5 GR/RT
0 2
10 2
10 2
10 2
1
0
21
A51
WIPER/WASHER
MODULE4 X285
.5 GR/SW3
6300.0-03
M VERSIONS Z3 VERSIONS
LICENSE PLATE/
LUGGAGE
COMPARTMENT
LIGHTS
6320.0

6312.0 HEADLIGHTS/FOG LIGHTS

1 GE/BR
9











F255A
6312.0-01
X329
X32
5FUSE DETAILS
0670.3
X65
F235A
610
4
10
.5 GE
.5 GE
X1029
FUSE DETAILS
0670.3
N17
CRASH CONTROL
MODULE
.5 GE/BL S7
COMBINATION
SWITCH
7) NORMAL
8) FLASH
9) HIGH BEAM
.35 WS.5 WS3
X503
X503
8
2
4X44
E26
LEFT FOG LIGHT6X44
8 .5 GE/GR
30
86
E27
RIGHT FOG LIGHT
GROUND
DISTRIBUTION
0670.4 POWER
DISTRIBUTION
0670.2
X768
1
X7682
X769
1X769
GROUND
DISTRIBUTION
0670.4
1 GE/BR.75 GE/BR
A2w
INSTRUMENT
CLUSTER X1152
1 GE/BR85
P90
FRONT POWER
DISTRIBUTION BOX
K47
FRONT FOG LIGHT
RELAY X10017
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS ON
2) HEADLIGHTS ON
X17
.5 GE
X65
X165X166
4
.5 GN/GE .5
GE
2
0 2
1
89 7
X1028
1 X16A2w
INSTRUMENT
CLUSTER .35 WS.35 WS
F1510A
10 X10016
NSWX10016
9
P90
FRONT POWER
DISTRIBUTION BOX.5 RT/WS
5
1 X10262X10262
15
56K46
HIGH BEAM LIGHT
RELAY
1 RT/GE87
0 1
2
1 X504X504S10
FOG LIGHT
SWITCH
0) OFF
1) FRONT FOG
LIGHTS ON
0 2
1
2
11 X503X503
.5 GE/VIS8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS ON
2) HEADLIGHTS ON
P90
FRONT POWER
DISTRIBUTION BOX F22
5A
4 X10017FUSE DETAILS
0670.3
.5 GE
POWER
DISTRIBUTION
0670.2
K46z
DAY LIGHT RELAY
MODULE
CDN

.5 WS/BL/GE


5
6313.0 TURN/HAZARD LIGHTS










S7
COMBINATION
SWITCH
0) OFF
1) FLASH LEFT
(NO DETENT)
2) FLASH LEFT
4) FLASH RIGHT
(NO DETENT)
5) FLASH RIGHT
K16
HAZARD FLASHER
RELAY
6313.0-03 GROUND
DISTRIBUTION
0670.4
39 8
7
62
6
.5 BL3
.5 GR
1 BL/BR.5 WS/RT1 BL/GNP90
FRONT POWER
DISTRIBUTION BOX
X64
X32
X64
X9633
X184
.5 BL/GN .5 BL/GN
FUSE DETAILS
0670.3
9FUSE DETAILS
0670.3
8 X100186
6313.0-02
4
6313.0-036313.0-02 X32
X10017
30
LE RE
LA 31 RA WBC2
(PARTIAL)F34
15AF235A
.75 GN/GE
HEADLIGHTS/FOG
LIGHTS
6312.0.5 GN/GE
.75 BL .75 GR
045
1 2
Z3 VERSIONS