ignition BMW Z3M ROADSTER 2000 E36 Electrical Troubleshooting Manual

.5 GN
1


ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
2.5 GN












7 X33
POWER
DISTRIBUTION
0670.2
21 X20
49 X6000
2.5 GNS2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
.75 GN
.5 GN
43 .5 BR/GR
.5 BR/RT
B6256
DUAL
TEMPERATURE
SENSOR
(COOLANT
TEMPERATURE)
1 2 X6205
.5 BR/GR
B6205
INTAKE AIR
TEMPERATURE
SENSOR .5 GR
14 3910 X6000
A6000
ENGINE CONTROL
MODULE (DME) X203
2.5 GN
1 X209
X6832
X8038
2
X6256
X8071X8051
A2w
INSTRUMENT
CLUSTER
1112 X20
17 18 X17
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GE .5 BR/VI
.5 BR/GR
B6236
ENGINE COOLANT
TEMPERATURE
SENSORB6232
ENGINE COOLANT
TEMPERATURE
SENSOR
2
10
3
R
1 X6150
2
4 X6326
K6326
UNLOADER RELAY,
TERMINAL 15
2.5 GN
8 X6326
30
87

X6830
62.5 RT
85 86
2.5 GN
2.5 GNGROUND
DISTRIBUTION
0670.4
2.5 RTX6413
X6415POWER
DISTRIBUTION
0670.210 RT
X6432
POWER
DISTRIBUTION
0670.2
G6430
B+ JUMP START
JUNCTION POINT
10 RT
M VERSIONS

1.5 SW/WS
29 X6454
GROUND
DISTRIBUTION
0670.42











1 3 X6151
1 SW/WS
X61521
1 GN1 GN1 GN
3
3 X6152
1 30 2 31 3 X6000
X6831
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
W6165
SHIELD UP TO
10mm BEFORE
IGNITION COIL
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME) 1.5 SW/RT 1.5 SW/GE 1.5 SW/BL 1.5 SW/GN 1.5 SW/VI1 SW/RT 1 SW/GE 1 SW/BL 1 SW/GN 1 SW/VI1 GN 1 GN 1 GN
X6151
2
2
X6153
X61532 1
X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
1 BR 1 BR 1 BR 1 BR 1 BR 1 BR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
2.5 GN
4 9 7 6 3 10 X6150
313131313131
R8554
RESISTOR
X6456
1.5 BR2 W
240
R8554
RESISTOR
1.5 BR2 W
240
X6456
1.5 BR2 W
240
X6456
R8554
RESISTOR

                   
                                       
17
8
10/991210.252000
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP
RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAG-
NOSIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121292639
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER
RELAY, TERMINAL
15
A8500
TRANSMISSION
CONTROL
MODULE (EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION
SENSOR 1 (INLET)
B6224
CAMSHAFT
POSITION
SENSOR 2
(OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL
TEMPERATURE
SENSOR
A52
SLIP CONTROL MODULE
(ABS/ASC)
A65
DYNAMIC STABILITY CONTROLA2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROLS32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS)A837
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS III)A8500
TRANSMISSION
CONTROL
MODULE (EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION
BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION
BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL
INTAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION
VA LV E
Y6276
VARIABLE CAMSHAFT
CONTROL VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT
CONTROL VALVE 1 (INLET)
1210.25-09
1210.25-01
1210.25-001210.25-00
D100
DATA LINK
CONNECTOR
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
37
E/ACAN–CAN bus lowInstrument cluster, ABS/ASC/DSC
control module
38Not used
39Not used
40Not used
X60005
Pin Type Signal Description/Function Connection
1
AP_ZSZ3Ignition coil signalCyl. 3 ignition coil
2AP_ZSZ2Ignition coil signalCyl. 2 ignition coil
3AP_ZSZ1Ignition coil signalCyl. 1 ignition coil
4Not used
5M31LGroundGround point
6MA_ZSRGroundGround point
7AP_ZSZ6Ignition coil signalCyl. 6 ignition coil
8AP_ZSZ5Ignition coil signalCyl. 5 ignition coil
9AP_ZSZ4Ignition coil signalCyl. 4 ignition coil

1.5 SW/RT1.5 SW/WS1.5 SW/GE1.5 SW/BL1.5 SW/GN1.5 SW/VI
X6456
32




 






1 3 X6151
X61521
1 RT/WS
1 RT/WS1 RT/WS
3
3 X6152
2 1 9 8 7 X60005
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
A6000
ENGINE CONTROL
MODULE (DME) 1 RT/WS 1 RT/WS
1 RT/WS
X6151
2
2
X6153
X61532 1X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
1 BR1 BR
1 BR1 BR 1 BR
1 BR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
313131313131
1 X6054
2.5 RT/WS2.5 GN
26 8X6326X63264
K6326
UNLOADER RELAY,
TERMINAL 15 

  
10FUSE DETAILS
0670.3
F20530A
X8680
1X60001
P98
FUSE HOLDER IN
E–BOX
.5 GNA6000
ENGINE CONTROL
MODULE (DME)
GROUND
DISTRIBUTION
0670.4
X6454
X6969


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)Z3 VERSIONS
240
2W
X6456X6456
R8554
RESISTOR240
2W240
2WR8554
RESISTORR8554
RESISTOR

1230.0 CHARGING SYSTEM












A2w
INSTRUMENT
CLUSTER X175
X176S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X2091
7 X33
POWER
DISTRIBUTION
0670.2X203
2.5 GN
2.5 GN
.5 GN
.5 BL
X600212
D100
DATA LINK
CONNECTOR .5 BL
X2025
.5 BL
X400
3
.75 BL
X213
X8004
.5 BL


X1100
1.5 GN
1.5 BL
TELEPHONE
CONNECTOR
2
10
3
G6509
GENERATORB+
D+
POWER
DISTRIBUTION
0670.2
X6509
16 RT





X7509


M VERSIONS
A52
SLIP CONTROL
MODULE
(ABS/ASC) X117524
.75 BL

X1186


5 X209S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
4













1240.0 START
P90
FRONT POWER
DISTRIBUTION BOX POWER
DISTRIBUTION
0670.2 X0
X331 4 RT
4 RT
2.5 SW/GE
8 X33
P90
FRONT POWER
DISTRIBUTION BOX
X2
16 RTPOWER
DISTRIBUTION
0670.2
7
1
18 X20GROUND
DISTRIBUTION
0670.4
2.5 GN/SW
FUSE DETAILS
0670.3
2
82
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
X1805
2.5 SW/GE 2.5 SW/GE
F315A




210
3
X1001830
3 X18994
S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH PEDAL
FULLY
DEPRESSED 2FUSE DETAILS
0670.3
12
F457.5A
1X18994

GROUND
DISTRIBUTION
0670.4 X1805
.35 BR/SW
3
M VERSIONS



5 X209S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
4












START
.5 BR/SW16
5 X511
P90
FRONT POWER
DISTRIBUTION BOX
4 RT
L2S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
X511
7
2.5 SW/GE
8 X33
FUSE DETAILS
0670.3
ELECTRONIC
TRANSMISSION
CONTROL (EGS
A4S 270R)
2460.2
7
1
GROUND
DISTRIBUTION
0670.4
2.5 GN/SW
FUSE DETAILS
0670.32
82
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
X1805
X10018
2.5 SW/GE
F315A




1 0
F285A
210
3
X1001830
3 X18994
S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH PEDAL
FULLY
DEPRESSED 2FUSE DETAILS
0670.3
12
F457.5A
1X18994

GROUND
DISTRIBUTION
0670.4 X1805
.35 BR/SW
3
X191
WITH EGS WITHOUT EGS
.5 BR/SW
F10650A
Z3 VERSIONS
G7512
B+ JUNCTION
POINT
X1981
X191
1 X33
POWER
DISTRIBUTION
0670.2X10017
.5 BR/SW












6133.0 HORN
P90
FRONT POWER
DISTRIBUTION BOX
X10015
16
FUSE DETAILS
0670.3
6
2.5 VI
2
2.5 VI
X223
POWER
DISTRIBUTION
0670.2 1.5 VI
8 X56
30
2
1 VI/BL
1 VI/BL
2
H2
LEFT HORN
11 VI/BL
2
1 X10021
H3
RIGHT HORN
86
85
.5 BR/RT
4 X56




K2
HORN RELAY S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X33
X132
X132
X133
X133
2 X209
87
GROUND
DISTRIBUTION
0670.4
GROUND
DISTRIBUTION
0670.4
X888.5 VI



F815A
2
10
3
R
P90
FRONT POWER
DISTRIBUTION BOX
X18018
26
FUSE DETAILS
0670.3
F435A
M VERSIONS Z3 VERSIONS
1 X168
S4
HORN SWITCH
.5 BR/RT
C100
CONTACT RING
5 X783.5 BR/RT
C100
CONTACT RING
6 X783
GROUND
DISTRIBUTION
0670.4










 







2
3P90
FRONT POWER
DISTRIBUTION BOX11 2S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START8
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III) X1805
10
X2094
8 X332.5 SW/GE
X18057
2.5 SW/GE
.5 WS
X331
4 RT
POWER
DISTRIBUTION
0670.2
5030
X2
2.5 GN/SW .5 BL
6135.1 DRIVE–AWAY PROTECTION (EWS III)
X2095
FUSE DETAILS
0670.3POWER
DISTRIBUTION
0670.2
F315A
2
10
3
X10018
X189943 30
X18994
2S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH PEDAL
FULLY
DEPRESSED
F457.5A
2 1
1
X9633
GROUND
DISTRIBUTION
0670.4
POWER
DISTRIBUTION
0670.2
31
L1
EWS TOROIDAL
COIL
X1764
9
M VERSIONS