heating BMW Z3M ROADSTER 2000 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX 0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0 POWER DISTRIBUTION CHART
0670.1 FUSE CHART
0670.2POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.17

ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)
1210.25 ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM 1240.0 START
1290.0 E–BOX FAN


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)

3452.1

DYNAMIC STABILITY CONTROL
(DSC III)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)

6160.1
WIPER/WASHER MODULE
(WWM)
6167.1 HEADLIGHT WASHER (SRA)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0INSTRUMENT CLUSTER 6213.1 ANALOG CLOCK 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX
















HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1-03. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1. . . . . . . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1-03. . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.25-05. . . . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.17-01. . . . . . . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.25-03. . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 5, T6155 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.17-03. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 6, T6156 1210.25-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SWITCH, S2 0670.2-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 0100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT CLUSTER, A2w 6211.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.17-02. . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR, B6205 1210.25-07. . . . . . . . . . . . . .
INTEGRATED HEATING– AND CLIMATE CONTROL 6450.6. . . . . . . . . . . . . INTERIOR ACCESSORIES 6332.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT SWITCH, S408 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT, LEFT FRONT, E800 6330.3-00. . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHTS 6330.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-03. . . . . . . . . . . . . . . . . . . .
INTERMEDIATE PRESSURE SWITCH, B9 6450.6-07. . . . . . . . . . . . . . . . . . . .
INTRODUCTION 0110.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET HEATER THERMOSWITCH, S198 6169.0-00. . . . . . . . . . . . . . . . . . . . . . .
KICK–DOWN SWITCH, S8507 2460.2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.17-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOCK SENSOR, B6240 1210.25-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEAKAGE DIAGNOSIS PUMP, Y6139 1210.25-04. . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, LEFT, E43 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-01. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE LIGHT, RIGHT, E44 6320.0-02. . . . . . . . . . . . . . . . . . . . . . . . .
LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS 6320.0-00. . . . . . . .
LIGHT ASSEMBLY, LEFT REAR, E16 0670.4-12. . . . . . . . . . . . . . . . . . . . . . . .
LIGHT ASSEMBLY, RIGHT REAR, E17 0670.4-12. . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH DETAILS 6300.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIGHT SWITCH, S8 6300.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT RELAY, K48 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, LEFT, E13 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT FRONT, H58 6510.1. . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, LEFT REAR, H57 6510.1. . . . . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT FRONT, H51 6510.1. . . . . . . . . . . . . . . . . .
LOW RANGE SPEAKER, RIGHT REAR, H52 6510.1. . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LID LOCKING SWITCH, S117 5126.0-05. . . . .
LUGGAGE COMPARTMENT LIGHT SWITCH, S826 6320.0-03. . . . . . . . . . .
LUGGAGE COMPARTMENT LIGHT, E32 6320.0-03. . . . . . . . . . . . . . . . . . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-03. . . . . . . . . . . . .
LUGGAGE COMPARTMENT LOCK MOTOR, M17 5126.0-05. . . . . . . . . . . . .
MARKER LIGHT, LEFT FRONT, E21 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . .
MARKER LIGHT, RIGHT FRONT, E22 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . .

















CIRCUIT BREAKERVARIABLE RESISTANCE
SENSOR VARIABLE CONTACT
IS MOVED BY AN EXTERNAL
FORCE
VARIABLE RESISTOR RE-
SISTANCE IS CHANGED BY
TEMPERATURE OR
PRESSURE
DIODE CURRENT CAN
FLOW ONLY IN DIRECTION
OF ARROW
ZENER DIODE TO
REGULATE VOLTAGE
LIGHT EMITTING
DIODE PERMANENT MAGNET
MOTOR ONE SPEED
PERMANENT MAGNET
MOTOR TWO SPEEDS
SOLENOID
SOLENOID CONTROLLED
VALVE OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A













6167.1HEADLIGHT WASHER (SRA)

6213.1ANALOG CLOCK



FUSE CHART




FUSES 30 TO 205









FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6510.1RADIO/HIFI



























6300.0LIGHT SWITCH DETAILS










6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A


30A 30A 30A

6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)


  






Pin Assignments




E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
1
ACyl. 2 ignition coil controlCyl. 2 ignition coil
2ACyl. 4 ignition coil controlCyl. 4 ignition coil
3ACyl. 6 ignition coil controlCyl. 6 ignition coil
4MGroundGround point
5ACyl. 2 fuel injection valve controlCyl. 2 fuel injection valve
6ACyl. 1 fuel injection valve controlCyl. 1 fuel injection valve
7MGroundHot wire air mass meter
8EHot wire air mass meterHot wire air mass meter
9ETI-measurement signal (fuel consumption)Not used
10EEngine coolant temperatureEngine coolant temperature sensor
11EFuel tank pressureFuel tank pressure sensor
12EThrottle position signalThrottle position sensor
13Not used
14EIntake air temperatureIntake air temperature sensor
15ESpeed signal, right rearABS/ASC control module
16EActivate A/CPressure switch
17Not used
18EDrive-away protection signal (code)Electronic immobilizer control module (EWS
III)
19EA/C-ON-signalAir conditioning operating unit
20A“Check engine” indicator controlInstrument cluster
21ACamshaft controlVariable camshaft control valve
22ACyl. 3 fuel injection valve controlCyl. 3 fuel injection valve
23ACyl. 6 fuel injection valve controlCyl. 6 fuel injection valve
24ACyl. 4 fuel injection valve controlCyl. 4 fuel injection valve
25MOxygen sensor heating groundOxygen sensor I (in front of catalytic
converter)
26EBattery voltageB+ jump start junction point
27AActivate valveIdle speed control valve
28MGroundGround point
29ACyl. 1 ignition coil controlCyl. 1 ignition coil






Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
30
ACyl. 3 ignition coil controlCyl. 3 ignition coil
31ACyl. 5 ignition coil controlCyl. 5 ignition coil
32MGroundGround point
33ACyl. 5 fuel injection valve controlCyl. 5 fuel injection valve
34MGroundGround point
35AActivate relaySecondary air pump relay
36ACrankshaft RPM speed signal (TD)Instrument cluster
37Not used
38MGroundShield knock sensor
39MGroundTemperature sensors
40MGroundCrankshaft position/RPM sensor
Fuel tank pressure sensor
41MGroundShield camshaft position sensor
42MGroundThrottle position sensor
43MGroundCamshaft position sensor
44AVoltage supplyThrottle position sensor
Fuel tank pressure sensor
45AThrottle position signalABS/ASC control module
46ETI-measurement signal (fuel consumption)Instrument cluster
47Not used
48Not used
49ETerminal 15Ignition switch
50ARunning lossesSolenoid valve
51AActivate valveCharcoal filter shut off valve
52Not used
53AActivate valveIdle speed control valve
54EBattery voltage, terminal 87Engine control module relay
55MOxygen sensor heating groundOxygen sensor II (in front of catalytic
converter)
56MGroundGround point
57ECyl. 1-3 knock sensorKnock sensor
58ECyl. 1-3 knock sensorKnock sensor
59ECyl. 4-6 knock sensorKnock sensor






Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
60
EProgramming voltageData link connector
61MOxygen sensor heating groundOxygen sensor II (behind catalytic
converter)
62EActivate valveSecondary air pump value
63ECyl. 4-6 knock sensorKnock sensor
64ECamshaft positionCamshaft position sensor
65ECamshaft positionCamshaft position sensor
66Not used
67MOxygen sensor signal groundOxygen sensor I (in front of catalytic
converter)
68EActivate valveEvaporative emission valve
69EActivate relayFuel pump relay
70MOxygen sensor signal groundOxygen sensor II (in front of catalytic
converter)
71MOxygen sensor signal groundOxygen sensor I (behind catalytic
converter)
72MOxygen sensor signal groundOxygen sensor II (behind catalytic
converter)
73EActivate relayEngine control module relay
74AActivate A/C compressorCompressor control relay
75ESensor signalOxygen sensor I (in front of catalytic
converter)
76ESensor signalOxygen sensor II (in front of catalytic
converter)
77ESensor signalOxygen sensor I (behind catalytic
converter)
78ESensor signalOxygen sensor II (behind catalytic
converter)
79MOxygen sensor heating groundOxygen sensor I (behind catalytic
converter)
80AASC signal ZASlip control module ABS/ASC
81AASC signal ZWVSlip control module ABS/ASC
82AASC signal MSRSlip control module ABS/ASC
83ESensor signalCrankshaft position/RPM sensor
84Not used


 



Pin Assignments




E = Input, A = Output, M = GroundA = X60001
9 Pins, black
B = X6000224 Pins, black
C = X6000352 Pins, black
D = X6000440 Pins, black
E = X600059 Pins, black
X60001
Pin Type Signal Description/Function Connection
1
A15Activate relayUnloader relay terminal 15
2Not used
3Not used
4M31EGroundGround point
5M31LGroundGround point
6M31LGroundGround point
7E30Voltage supplyB+ junction point E-box
8EU_HR<2Voltage supplyFuse holder in E-box
9EU_HR<2Voltage supplyFuse holder in E-box
X60002
Pin Type Signal Description/Function Connection
1
MT_LHV1Oxygen sensor heating groundOxygen sensor 1 (in front of
catalytic converter)
2Not used
3E/AD_CAN-LCAN bus lowTransmission control module (EGS)
4E/AD_CAN-HCAN bus highTransmission control module (EGS)
5Not used
6E/AD_TXD2DiagnosisTransmission control module (EGS)
7MT_LHH1Oxygen sensor heating groundOxygen sensor 1 (behind catalytic
converter)
8Not used


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
9
Not used
10Not used
11Not used
12AS_KKUActivate valveSolenoid valve (Running Losses)
13MT_LHV2Oxygen sensor heating groundOxygen sensor 2 (in front of
catalytic converter)
14EA_LSV1Sensor signalOxygen sensor 1 (in front of
catalytic converter)
15EA_LSV2Sensor signalOxygen sensor 2 (in front of
catalytic converter)
16EA_LSH1Sensor signalOxygen sensor 1 (behind catalytic
converter)
17Not used
18EA_LSH2Sensor signalOxygen sensor 2 (behind catalytic
converter)
19MT_LHH2Oxygen sensor heating groundOxygen sensor 2 (behind catalytic
converter)
20MM_LSV1Signal groundOxygen sensor 1 (in front of
catalytic converter)
21MM_LSV2Signal groundOxygen sensor 2 (in front of
catalytic converter)
22MM_LSH1Signal groundOxygen sensor 1 (behind catalytic
converter)
23AS_HRActivate relayEngine control module relay
24MM_LSH2Signal groundOxygen sensor 2 (behind catalytic
converter)
X60003
Pin Type Signal Description/Function Connection
1
EA_HFMSignal air mass meterHot film air mass meter
2EP_NWGA1Signal camshaft positionCamshaft position sensor 2 (outlet)
3Not used
4AU_DKFW1Voltage supplyThrottle position sensor 1