service BMW Z8 2002 Owner's Manual

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IndexDataTechnologyRepairsCar careControlsOverview
To release Pull the lever located under the left-
hand side of the instrument panel. 520de084
Never attempt to carry out service
or repair operations on your
vehicle if you do not have the required
professional skills and technical back-
ground. Always switch off the engine
and allow it to cool down before
working in the engine compartment.
Always disconnect the battery before
working on any electrical systems or
equipment, especially when these are
located within the engine compartment.
Comply with all applicable instructions
and safety precautions. Failure to work
in an informed, professional manner
when servicing components and mate-
rials constitutes a safety hazard for
vehicle occupants and other road
users. If you are not familiar with official
servicing procedures, please have the
work performed by your BMW center.<
To openPress the release handle upward and
open the hood.520de153
Hood

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Coolant Brake fluidAdding coolant To guard against the possibility of
scalding injuries, always wait until the
engine cools (temperature gauge
needle in blue sector) before
unscrewing the cap on the expansion
tank.
1. Turn the cap slightly counterclock-
wise in order to allow accumulated
pressure to escape. Then open
2. Slowly add coolant until the correct
level is reached Ð do not overfill.
The coolant is a mixture of water and
extended-duty antifreeze with corrosion
inhibitor. Always maintain the
prescribed all-season 50:50 mixture
ratio for year-round protection against
internal corrosion. No other additives
are required.
Replace the coolant every three years.The brake warning lamp comes on and
the parking brake has been released:
The brake fluid is too low.
For adding brake fluid or for deter-
mining and correcting the cause of
brake fluid loss, consult your BMW
center. Your BMW center is familiar
with the specifications for factory-
approved brake fluids (DOT 4).
Brake fluid loss can increase brake
pedal travel. For this type of situation,
refer to the notes on page 92.
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Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the safety and reli-
ability of the brake system, have the
brake fluid changed every two years by
a BMW center. Refer also to the Service
and Warranty Information Booklet
(US models) or the Warranty and
Service Guide Booklet (Canadian
models). Brake fluid is toxic and attacks
the vehicle's paintwork. You should
always store it in its original container
and in a location that is inaccessible to
children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the "MAX"
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of brake fluid.<

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The BMW Maintenance System has
been designed as a reliable means of
ensuring that our customers enjoy
optimal vehicle safety and reliability
with only minimum effort and expense.
Please keep in mind that regular service
not only plays a vital role in ensuring
continued vehicle safety, but also plays
a significant role in maintaining your
vehicle's resale value.
520us006
Service Interval DisplayOptimal maintenance intervals are
calculated by using advanced tech-
nology; these then are indicated in the
Service Interval Display. While conven-
tional systems rely on distance traveled
alone to determine when service is due,
the BMW Maintenance System has for
years considered the actual conditions
under which the vehicle operates,
because miles can be traveled in many
different ways:
From the maintenance point of view,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
equivalent to the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System, which
is based on operating conditions,
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, even those drivers
who put significantly less than
6,000 miles (10,000 km) on their vehicle
anually should have the engine oil
changed at least every two years since
oil deteriorates over time, regardless of
use.
Service Warranty Information
Booklet (US models)/Warranty
and Service Guide Booklet
(Canadian models)For additional information on mainte-
nance intervals and procedures, please
refer to the Service and Warranty Infor-
mation Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
Have your BMW center perform
maintenance and repair work.
Your BMW center is always informed on
the latest maintenance work and repair
techniques and equipped with the
required special tools. In addition,
checking parts known from experience
to be subject to wear is a permanent
part of the maintenance specifications.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
These entries are your proof of regular
vehicle maintenance and the basis for
warranty claims.<
The BMW Maintenance System

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Caring for your vehicleCaring for the vehicle finish Regular washing is a preventive
measure against long-term effects from
substances that are harmful to the
vehicle's finish, especially if you drive
your vehicle in areas with high levels of
air pollution or natural contaminants
(tree resins, pollen).
Nevertheless, you should immediately
remove especially aggressive
substances. Failure to do so can lead to
changes in the paint's chemical struc-
ture or to discoloration. Gasoline spilled
during refueling, oil, grease, brake fluid
and bird droppings should always be
cleaned up immediately.
Any contamination remaining on the
surface of the vehicle will be especially
conspicuous after washing. Use
cleaning fluid or alcohol and a clean
cloth or cotton pad to remove. Remove
tar spots with tar remover. After
cleaning, the affected areas should be
waxed to ensure continued protection.
Use the cleaning and car-care
products available at your BMW
center.<
Waxing your vehicle Protect the finish using carnauba or
synthetic-based waxes only.
The best way to determine when the
finish needs to be waxed is by noting
when water stops beading on the
surface.
You can use a glass cleaner to remove
any wax or silicone that may have been
left on the windows during waxing.
Use the cleaning and car-care
products available at your BMW
center.<
Repairing the paintYou can touch up small areas of paint
damage with a BMW spray paint or a
BMW touchup stick.
The color code of your vehicle is
provided on a tag located near the
vehicle data plate and on the first page
of the Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).
More extensive paint damage should
be repaired professionally in accor-
dance with the manufacturer's instruc-
tions. Your BMW center uses original
BMW finish materials in accordance
with approved repair procedures.

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IndexDataTechnologyRepairsCar careControlsOverview
Airbags 1 Front airbags on the driver and
passenger side
2 Side airbags on the driver and front
passenger sideImportant safety notices
Do not attempt to remove the gas
generators of the airbag restraint
system from the vehicle. Testing and
servicing are to be performed only by
trained technicians.
In the event of a malfunction, deactiva-
tion, or triggered actuation (as a
response to an accident) of the airbag
restraint system, consult your BMW
center for repairs or service operations.
520de021
Do not modifiy or tamper with either the
wiring or the individual components in
the airbag system. These include the
padded steering wheel hub, the instru-
ment panel, and the side trim panels of
the doors. Never apply adhesive mate-
rials to these components or cover or
modify them in any way. Do not remove
or dismantle the steering wheel your-
self.
To ensure compliance with applicable
safety regulations, have a BMW center
dispose of airbag generators.
Unprofessional attempts to service the
system could lead to failure in an emer-
gency or undesired airbag activation,
either of which could result in personal
injury.<

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Vehicle storage
If the vehicle is to be stored for
more than three months, ensure
that the following service operations
are carried out first.<
Preparations for storageHave your BMW center perform the
following procedures:
1. Clean and apply a rust proofing
agent or other treatment to the
engine, engine compartment, under-
carriage, axles and major compo-
nents in accordance with approved
repair procedures. Wash the vehicle,
clean the interior and treat painted
and chromed parts. Clean the
weather-stripping around the hood,
luggage compartment and doors
2. Change engine oil and oil filter at
operating temperature. As an addi-
tional corrosion protection measure,
an anticorrosive agent can be added
to the engine in accordance with the
manufacturer's instructions
3. Check the coolant level and concen-
tration and top off if necessary
4. Check the fluid level of the wind-
shield washer fluid reservoir; top off
if necessary
5. Fill the fuel tank completely to
prevent the formation of condensa-
tion
6. Increase the tire inflation pressure to
51 psi (350 kPa).Before parking the vehicle1. Dry the parking brake and footbrake
by brake applications to prevent the
brake discs and drums from
corroding
2. Park the vehicle in a covered, dry,
and well-ventilated area. Place the
transmission in first gear or, if neces-
sary, chock the wheels to prevent the
vehicle from rolling. Do not engage
the parking brake
3. Remove the battery, charge it
completely and store it in a cool (but
frost-free) room
4. Remove the hardtop and store it
separately, refer to page 96
5. Close the convertible top.
During storageRecharge a battery that has been taken
out of the vehicle every six months. If it
is not recharged, it will not be service-
able. Every time the battery is
discharged, especially over extended
periods, its service life is reduced.Removing the vehicle from
storageRecharge the battery if the "Magic Eye"
turns black, refer to page 138.
Then have Inspection I performed by
your BMW center, including a brake
fluid replacement, if necessary. Refer to
the Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).

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OBD interface socket The Onboard Diagnostic (OBD) inter-
face socket is located on the driver's
side at the bottom of the instrument
panel and under a cover. The cover has
the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper operation of the emis-
sion control system throughout the
vehicle's lifetime by monitoring emis-
sions-related components and systems
for deterioration and malfunction.520de130
An illuminated indicator informs
you of the need for service, but
not of the need to stop the
vehicle. However, the systems should
be checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can
seriously damage emission controll
components, especially the catalytic
converter.
Service Engine Soon warning
lamp for Canadian models.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
go out within a few days.<

Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
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IndexDataTechnologyRepairsCar careControlsOverview
Replacement procedures:
Onboard tool kit130
Windshield wiper blades130
Lamps and bulbs131
Changing a wheel137
Battery138
Fuses140
In case of electrical
malfunction:
Fuel filler door142
Luggage compartment lid,
storage compartment142
Passenger door143
Closing the convertible top143
Giving and receiving
assistance:
Jump-starting145
Towing the vehicle146
Repairs

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IndexDataTechnologyRepairsCar careControlsOverview
Lamps and bulbs The lamps and bulbs make essential
contributions to the safety of your
vehicle. Therefore, comply fully with the
following instructions during bulb
replacement. If you are not familiar with
any of the procedures, consult your
BMW center.
Do not touch the glass portion of a
new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Whenever working on the elec-
trical system, switch off the elec-
trical accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
When cleaning the headlamps,
please observe the following:
>Do not wipe dry (scratches). Never
use abrasives or strong solvents to
clean the covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<
Xenon lamps

The main headlamps for your BMW
Z8 roadster have been designed using
xenon-light technology. The service life
of these bulbs is very long and the
probability of a failure is very low,
provided that they are not switched on
and off an unusual number of times.
Should a lamp ever fail, however,
please contact your BMW center for
assistance.
The xenon-light unit operates at
extremely high voltages; contact
with the unit's electrical components
can be fatal. We therefore urge you to
refer all service and repairs, including
bulb changes, to qualified professional
technicians.<
Neon lampsThe front turn signal indicators (side
marker lamps), the rear turn signal indi-
cators, the rear and brake lamps, as
well as the high-mounted brake lamp
are of neon-light technology. The
service life for these lamps is very high
and the likelihood of failure very
minimal.
Should a lamp ever fail, however,
please contact your BMW center for
assistance.

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Battery
Battery posts, terminals, and
related accessories contain lead
and lead compounds. Wash hands after
handling.<
Installation location The battery is located under the
luggage compartment's floor panel. Charge conditionYou can read the charge condition of
the battery with the "Magic Eye"
hydrometer (arrow):
>Green: adequate charge
>Black: not charged adequately. The
battery must be recharged. Please
contact your BMW center for addi-
tional information
>Yellow: replace the battery.520de076
The service life specified for the
battery can be achieved only if it is
always kept adequately charged. If the
vehicle is primarily used for stop-and-
go traffic, be sure to check the charge
state often.<
MaintenanceThe battery is completely maintenance-
free. That means that the original
battery acid will normally last for the
service life of the battery under
moderate climatic conditions.
For all questions regarding the
battery, please consult your BMW
center. Since the battery is absolutely
maintenance-free, the following is for
your information only. your vehicle battery. To avoid injury,
please comply with the following
precautions whenever you work with or
near the battery.
Before handling the battery,
please read the following infor-
mation.
Wear eye protection. Do not
allow particles containing
battery acid or lead to come into
contact with eyes, skin, or clothing.
Battery acid is extremely corro-
sive. Wear eye protection and
protective gloves. Do not tip the
battery. Battery acid can leak from the
ventilation openings.
Be sure that children keep well
away from batteries and battery
acid.
Never allow sparks or open
flame near the battery. Do not
smoke in the vicinity of the
battery. Avoid creating sparks when
working around electrical cables or
equipment. Turn the key to position 0 in
the ignition when disconnecting or
connecting the battery. Do not short-
circuit the battery terminals. This
creates a risk of injury from high-energy
sparks.