radiator cap BUICK REGAL 2002 Owner's Manual

5-13
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Electric Engine Cooling Fans
B. Radiator Pressure Cap
C. Coolant Recovery Tank
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
When the engine is
cold, the coolant level
should be at or above
the COLD mark on the
coolant recovery tank.
If it isn't, you may have a leak at the pressure cap or in
the radiator hoses, heater hoses, radiator, water pump or
somewhere else in the cooling system.

5-16
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at the
COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come out
at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have to
turn the pressure cap.

5-17 How to Add Coolant to the Radiator
NOTICE:
Your engine has a specific radiator fill procedure.
Failure to follow this procedure could cause your
engine to overheat and be severely damaged.
Turn the pressure cap slowly counterclockwise until
it first stops. (Don't press down while turning the
pressure cap).
1. You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap
and upper radiator hose, is no longer hot.
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.

5-19
A. Clean the area around the engine oil fill tube and cap
before removing. Twist the oil fill tube, with cap
attached, counterclockwise and remove it.
B. If you have the supercharged engine, remove the nut
in the center of the cover shield.
C. Lift the engine cover shield at the front, slide the
catch tab out of the engine bracket and remove the
cover shield.
D. Put the oil fill tube, with cap attached, in the valve
cover oil fill hole until you're ready to replace the
cover shield.
4. After the engine
cools, open the
coolant air
bleed valve.
There is one bleed valve. It is located on the
thermostat housing.
5. Fill the radiator
with the proper
DEX
-COOL

coolant mixture, up
to the base of the
filler neck. See
ªEngine Coolantº
in the Index for
more information
about the proper
coolant mixture.

5-20
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close the
valve after the radiator is filled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.
7. Replace the 3800 Series II V6 engine cover shield.
A. Remove the oil fill tube, with cap attached, from
the valve cover.
B. Insert the catch tab on the cover shield under the
bracket on the engine.
C. Place the hole in the cover shield over the hole in
the valve cover. Install oil fill tube and cap by
twisting clockwise.
D. If you have the supercharged engine, install the
nut in the center of the cover shield.
8. Then fill the coolant recovery tank to the COLD
mark on the coolant recovery tank.
9. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.

5-21
10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL
coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
12. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrow on the pressure cap lines up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.

6-10 Engine Compartment Overview
When you open the hood on the 3800 V6 engine, you'll see:
A. Windshield Washer
Fluid Reservoir
B. Battery
C. Remote Positive (+)
Battery Terminal
D. Underhood Fuse BlockE. Radiator Pressure Cap
F. Engine Coolant Recovery Tank
G. Power Steering Fluid Reservoir
(Below Generator)
H. Engine Oil DipstickI. Engine Oil Fill Cap
J. Automatic Transaxle
Fluid Dipstick
K. Brake Fluid Reservoir
L. Engine Air Cleaner/Filter

6-11
When you open the hood on the 3800 V6 Supercharged engine, you'll see:
A. Windshield Washer
Fluid Reservoir
B. Battery
C. Remote Positive (+)
Battery Terminal
D. Underhood Electrical CenterE. Radiator Pressure Cap
F. Engine Coolant Recovery Tank
G. Power Steering Fluid Reservoir
(Below Generator)
H. Engine Oil DipstickI. Engine Oil Fill Cap
J. Automatic Transaxle
Fluid Dipstick
K. Brake Fluid Reservoir
L. Engine Air Cleaner/Filter

6-28
CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator, see
ªCooling Systemº in the Index.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure
-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overflow tube on the radiator
filler neck.
The radiator pressure cap is located near the front
of the engine compartment on the passenger's side
of the vehicle.
See ªEngine Compartment Overviewº in the Index for
more information on location.

Scheduled Maintenance
7-15
100,000 Miles (166 000 km)
Inspect spark plug wires.
An Emission Control Service.
Replace spark plugs.
An Emission Control Service.
Change automatic transaxle fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly
reaches 90
F (32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transaxle fluid,
change both the fluid and filter.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
ACTUAL
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ACTUAL
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