brake BUICK REGAL 2003 Service Manual

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transaxleuid (don’t overll),
engine oil, drive belt, cooling system and brake system.
Each of these is covered in this manual, and the
Index will help yound them quickly. If you’re trailering,
it’s a good idea to review this information before you
start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat during
severe operating conditions. SeeEngine Overheating on
page 5-25.
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Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-8
Checking Things Under the Hood.....................5-8
Hood Release................................................5-9
Engine Compartment Overview.......................5-10
Engine Oil...................................................5-13
Supercharger Oil..........................................5-18
Engine Air Cleaner/Filter................................5-18
Automatic Transaxle Fluid..............................5-20
Engine Coolant.............................................5-22
Radiator Pressure Cap..................................5-25
Engine Overheating.......................................5-25
Cooling System............................................5-28Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-38
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Headlamp Aiming...........................................5-48
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-51
Front Turn Signal and Parking Lamps..............5-52
Center High-Mounted
Stoplamp (CHMSL)....................................5-52
Taillamps, Turn Signal, and Stoplamps............5-53
Back-Up Lamps............................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-55
Tires..............................................................5-56
Inflation — Tire Pressure...............................5-57
Tire Pressure Monitor System.........................5-58
Tire Inspection and Rotation...........................5-59
When It Is Time for New Tires.......................5-60
Buying New Tires.........................................5-61
Section 5 Service and Appearance Care
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{CAUTION:
Things that burn can get on hot engine parts
and start are. These include liquids like fuel,
oil, coolant, brakeuid, windshield washer and
otheruids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the handle inside
the vehicle, located just
below the instrument
panel and to the left of
the steering column.2. Then go to the front of the vehicle and release the
secondary hood release by pushing it to the right.
3. Lift the hood.
Before closing the hood, be sure all thefiller caps are
on properly. Then just pull the hood down and close
itfirmly.
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A. Windshield Washer Fluid Reservoir
B. Battery
C. Remote Positive (+) Battery Terminal
D. Underhood Fuse Block
E. Radiator Pressure Cap
F. Engine Coolant Recovery Tank
G. Power Steering Fluid Reservoir (Below Generator)H. Electric Cooling Fan
I. Engine Oil Dipstick
J. Engine Oil Fill Cap
K. Automatic Transaxle Fluid Dipstick
L. Brake Fluid Reservoir
M. Engine Air Cleaner/Filter
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A. Windshield Washer Fluid Reservoir
B. Battery
C. Remote Positive (+) Battery Terminal
D. Underhood Electrical Center
E. Radiator Pressure Cap
F. Engine Coolant Recovery Tank
G. Power Steering Fluid Reservoir (Below Generator)
H. Electric Cooling Fan
I. Engine Oil Dipstick
J. Engine Oil Fill Cap
K. Automatic Transaxle Fluid Dipstick
L. Brake Fluid Reservoir
M. Engine Air Cleaner/FilterEngine Oil
Checking Engine Oil
It’s a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is the yellow loop located
near the front of the engine compartment. SeeEngine
Compartment Overview on page 5-10for more
information on location.
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Checking the Fluid Level
Prepare your vehicle as follows:
•Park your vehicle on a level place. Keep the engine
running.
•With the parking brake applied, place the shift lever
in PARK (P).
•With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
•Let the engine run at idle for three tofive minutes.
Then, without shutting off the engine, follow these steps:
The automatic transaxle
fluid dipstick handle is the
black loop located
toward the rear of the
engine. SeeEngine
Compartment Overview on
page 5-10for more
information on location.
1. Pull out the dipstick and wipe it with a clean rag or
paper towel.2. Push it back in all the way, wait three seconds and
then pull it back out again.
3. Check both sides of the dipstick, and read the lower
level. Thefluid level must be in the cross-hatched
area.
4. If thefluid level is in the acceptable range, push the
dipstick back in all the way.
How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transaxlefluid to use. SeePart D:
Recommended Fluids and Lubricants on page 6-16.
If thefluid level is low, add only enough of the proper
fluid to bring the level into the cross-hatched area on the
dipstick.
1. Pull out the dipstick.
2. Using a long-neck funnel, add enoughfluid at the
dipstick hole to bring it to the proper level.
It doesn’t take muchfluid, generally less than one
pint (0.5 L).Don’t overfill.
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Brakes
Brake Fluid
Your brake master cylinder reservoir is on the driver’s
side of the engine compartment. It isfilled with
DOT-3 brakefluid. SeeEngine Compartment Overview
on page 5-10.There are only two reasons why the brakefluid level in
the reservoir might go down. Thefirst is that the
brakefluid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
thefluid level goes back up. The other reason is
thatfluid is leaking out of the brake system. If it is, you
should have your brake systemfixed, since a leak
means that sooner or later your brakes won’t work well,
or won’t work at all.
So, it isn’t a good idea to“top off”your brakefluid.
Adding brakefluid won’t correct a leak. If you addfluid
when your linings are worn, then you’ll have too
muchfluid when you get new brake linings. You should
add (or remove) brakefluid, as necessary, only when
work is done on the brake hydraulic system.
{CAUTION:
If you have too much brakeuid, it can spill on
the engine. Theuid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
uid only when work is done on the brake
hydraulic system.
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When your brakefluid falls to a low level, your brake
warning light will come on. SeeBrake System Warning
Light on page 3-31.
What to Add
When you do need brakefluid, use only DOT-3 brake
fluid. Use new brakefluid from a sealed container
only. SeePart D: Recommended Fluids and Lubricants
on page 6-16.
Always clean the brakefluid reservoir cap and the area
around the cap before removing it. This will help
keep dirt from entering the reservoir.
{CAUTION:
With the wrong kind ofuid in your brake
system, your brakes may not work well, or
they may not even work at all. This could
cause a crash. Always use the proper
brakeuid.
Notice:
Using the wronguid can badly damage brake
system parts. For example, just a few drops of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind ofuid.
If you spill brakeuid on your vehicle’s painted
surfaces, the paintnish can be damaged. Be
careful not to spill brakeuid on your vehicle. If
you do, wash it off immediately. See
“Appearance Care”in the Index. United States
Canada
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Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedalfirmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes won’t work well. That could
lead to an accident. When you hear the brake
wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.Some driving conditions or climates may cause a brake
squeal when the brakes arefirst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque specifications.
Brake linings should always be replaced as complete
axle sets.
SeeBrake System Inspection on page 6-15.Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
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Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your vehicle
was designed and tested with top-quality GM brake parts.
When you replace parts of your braking system—for
example, when your brake linings wear down and you
need new ones put in—be sure you get new approved
GM replacement parts. If you don’t, your brakes may no
longer work properly. For example, if someone puts in
brake linings that are wrong for your vehicle, the balance
between your front and rear brakes can change–for the
worse. The braking performance you’ve come to expect
can change in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco®battery. When it’s time for a new battery, get
one that has the replacement number shown on the
original battery’s label. We recommend an ACDelco
®
battery. SeeEngine Compartment Overview on
page 5-10for battery location.
Warning:Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.If your battery has a very low charge or is dead, you
may not be able to remove the ignition key from
the ignition switch or shift out of Park (P). Refer to
Shifting Out of Park (P) on page 2-27.
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or
more, remove the black, negative (−) cable from
the battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
aren’t careful. See“Jump Starting”next for
tips on working around a battery without
getting hurt.
Contact your dealer to learn how to prepare your
vehicle for longer storage periods.
Also, for your audio system, seeTheft-Deterrent
Feature on page 3-55.
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