differential CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine 7. Install the lock pin (2).
8. Install the lock pin in the position shown in the fig-ure.
CAUTION:
After the lock pin is taped in, the axle shaft
gear and the planetary gear should operate
normally.
9. Using special tools MD-998812 (1) and MB-998819(2), install the differential front/rear bearing (3).
10. Install the driven gear of main reducing gear.
11. Apply thread sealant to the threads of all bolts.
1 - Differential Housing
2 - Lock Pin
3 - Pinion Shaft
DIFFERENTIAL UNIT REPAIR
LTSM080114
LTSM080115
LTSM080116
08–314Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 12. Tighten the ring gear bolts (1) in the sequenceshown in the figure.
(Tighten: Ring gear bolts to 132 N·m)
DIFFERENTIAL UNIT REPAIR
LTSM080117
08
08–315Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Rear Axle Assembly (4x4)
Description
Rear axle is mounted on the rear sub-frame assembly.
1 - Drive Pinion Lock Nut
2 - Companion Flange
3 - Side Fluid Seal
4 - Drive Pinion Front Bearing
5 - Drive Pinion
6 - Fluid-Filling Bolt
7 - Washer
8 - Fluid-Limiting Bolt
9 - Drive Gear
10 - Carrier Cover Bolts
11 - Carrier Cover12 - Bearing Cap Bolts
13 - Bearing Cap
14 - Differential Assembly
15 - Differential Bolts
16 - Washer
17 - Driven Gear Connecting Bolts
18 - Driven Gear Side Fluid Seal
19 - Driven Gear Washer
20 - Rear Axle Cover
21 - Drive Pinion Washer
ON-VEHICLE SERVICE
LTSM160009
09
09–13Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operation
The axle receives power from the transaxle through the rear intermediate drive shaft. The drive shaft is connected to
the pinion gear which rotates the differential through the gear mesh with the ring gear bolted to the differential case.
The engine power is transmitted to the axle shafts through the pinion mate and side gears.
Removal & Installation
1. Drain the differential gear fluid.
2. Remove the rear intermediate drive shaft to rear axle flange bolts.(Tighten: Rear intermediate drive shaft to rear axle flange bolts to 65 ± 6 N·m)
3. Remove the bolts (1) from the left rear half shaft to the rear axle output flange.
(Tighten: Rear half shaft to rear axle output flange
bolts to 40 N·m)
4. Remove the left rear half shaft.
5. Remove the bolts (1) from the right rear half shaft to the rear axle output flange.
(Tighten: Rear half shaft to rear axle output flange
bolts to 40 N·m)
6. Remove the right rear half shaft.
7. Remove the mounting bolts (1) to the rear axle dif- ferential housing.
(Tighten: Mounting bolts to the rear axle differential
housing to 40 N·m)
ON-VEHICLE SERVICE
LTSM160024
LTSM160029
LTSM160025
09–14Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Torque Specifications
DESCRIPTIONTORQUE (N·m)
Bow Beam to Plate Bolts 60 ± 5
Front Intermediate Shaft to ITM Controller Bolts 70 ± 7
ITM Bracket to Bow Beam Bolts 60 ± 5
ITM Control Module Bolts 9 ± 1
Transaxle to Transfer Case Bolts 80
Rear Intermediate Shaft to ITM Controller Bolts 39 ± 3
Rear Intermediate Shaft to Rear Differential Bolts 65 ± 6
Transfer Case Fluid-Limiting Bolt 40 ± 3
Transfer Case Fluid Fill Bolt 40 ± 3
Transfer Case Fluid Drain Bolt 40 ± 3
Transfer Case Front Housing Bolt 35
Transfer Case Rear Housing Bolts 40
Transfer Case Right Bearing Seat Bolt 35
Transfer Case Vent Bolt 18 ± 3
Fluid Specifications
NAMETYPEQUANTITYMAINTENANCE TERM
Transaxle Gear Fluid GL-4 75w-902.2 Liters1 year / 30,000 km
Transfer Case Gear Fluid GL-5 80w-900.8 Liters50,000 km
Rear Final Drive Gear
Fluid Hypoid 85w-90
0.8 Liters50,000 km
Transfer Case Specifications
Differential Assembly
Side GearType of Gear Straight bevel gear
Number of Gears 14
Planetary Gear Type of Gear
Straight bevel gear
Number of Gears 10
Hypoid G Gear Drive GearNumber of Gears 41
Driven Gear Number of Gears 14
ITM Control Module Electronic Signals
SIGNALSMODE OF PROVISION SIGNAL SOURCE
Signals Of The Four Wheel Speed CANWheel Speed Sensor
Vehicle Speed Signals CANVehicle Speed Sensor
Acceleration Signals CANG Sensor
Engine Speed Signals CANCrankshaft Position Sensor
Throttle Position Signals CANThrottle Position Sensor
Steering Wheel Angle Signals SimulatedITM Module
Ignition Switch Signals DirectIgnition Switch
GENERAL INFORMATION
09
09–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Cooling System.............................6-1
Cooling System Draining and Filling, Cooling System . . . 6-13
Crankshaft Position (CKP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Crankshaft Position (CKP) Sensor, 2.0L Engine Controls ............................... 3-430
Crankshaft Position (CKP) Sensor, 2.4L Engine Controls ............................... 3-542
Crankshaft, 1.6L & 1.8L Engine Mechanical .........2-60
Crankshaft, 2.0L Engine Mechanical ..............2-133
Crankshaft, 2.4L Engine Mechanical ..............2-233
Cylinder Head Cover, 1.6L & 1.8L Engine Mechanical . . . 2-19
Cylinder Head Cover, 2.0L Engine Mechanical ........2-93
Cylinder Head Cover, 2.4L Engine Mechanical .......2-170
Cylinder Head Unit Repair, 1.6L & 1.8L Engine Mechanical .............................. 2-63
Cylinder Head Unit Repair, 2.0L Engine Mechanical ....2-136
Cylinder Head Unit Repair, 2.4L Engine Mechanical ....2-241
Cylinder Head, 1.6L & 1.8L Engine Mechanical . . . 2-23, 2-63
Cylinder Head, 2.0L Engine Mechanical ........2-136, 2-97
Cylinder Head, 2.4L Engine Mechanical .......2-175, 2-241
D
Diagnosing Electrical Failures, Electrical Circuit Diagnosis
Information .............................. 1-16
Diagnosis & Testing, 1.6L & 1.8L Engine Controls .....3-22
Diagnosis & Testing, 1.6L & 1.8L Engine Mechanical . . . 2-13
Diagnosis & Testing, 2.0L Engine Controls .........3-247
Diagnosis & Testing, 2.0L Engine Mechanical ........2-87
Diagnosis & Testing, 2.4L Engine Controls .........3-458
Diagnosis & Testing, 2.4L Engine Mechanical .......2-163
Diagnosis & Testing, 5-Speed Manual Transaxle ......8-259
Diagnosis & Testing, Air Distribution .............13-28
Diagnosis & Testing, Airbag System ...............14-8
Diagnosis & Testing, Alignment .................10-42
Diagnosis & Testing, Antilock Brakes .............12-45
Diagnosis & Testing, Base Brakes ................12-7
Diagnosis & Testing, Body Exterior ..............15-228
Diagnosis & Testing, Body Interior .........15-113, 15-64
Diagnosis & Testing, Charging System .............5-16
Diagnosis & Testing, DP0 Automatic Transaxle .......8-19
Diagnosis & Testing, Drive Shaft (4x4) .............9-26
Diagnosis & Testing, F4A4 Automatic Transaxle ......8-158
Diagnosis & Testing, Front Axle ..................9-4
Diagnosis & Testing, Front Suspension .............10-6
Diagnosis & Testing, Fuel Delivery System ..........4-12
Diagnosis & Testing, Manual Temperature Control ....13-12 Diagnosis & Testing, Parking Brake
..............12-82
Diagnosis & Testing, Power Steering Pump .........11-33
Diagnosis & Testing, Rear Axle ..................9-11
Diagnosis & Testing, Rear Suspension ............10-29
Diagnosis & Testing, Steering Column ............11-11
Diagnosis & Testing, Steering Gear ..............11-20
Diagnosis & Testing, Steering System .............11-4
Diagnosis & Testing, System Plumbing ............13-35
Diagnosis & Testing, Wheels and Tires ............10-50
Diagnosis and Testing, Cooling System .............6-11
Diagnosis and Testing, Exhaust System .............7-4
Diagnosis and Testing, Starting System .............5-6
Diagnostic Help, Antilock Brakes ................12-45
Diagnostic Trouble Code (DTC) List, Airbag System ....14-9
Diagnostic Trouble Code (DTC)

List, Antilock Brakes . . . 12-46
Diagnostic Trouble Code (DTC) List, Body Interior .......................... 15-114, 15-65
Diagnostic Trouble Code (DTC) List, DP0 Automatic Transaxle ................................ 8-20
Diagnostic Trouble Code (DTC) List, F4A4 Automatic Transaxle ............................... 8-159
Diagnostic Trouble Code (DTC) Tests, 1.6L & 1.8L Engine Controls ........................... 3-35
Diagnostic Trouble Code (DTC) Tests, 2.0L Engine Controls ............................... 3-261
Diagnostic Trouble Code (DTC) Tests, 2.4L Engine Controls ............................... 3-469
Diagnostic Trouble Code (DTC) Tests, Airbag System . . 14-11
Diagnostic Trouble Code (DTC) Tests, Antilock Brakes . . 12-47
Diagnostic Trouble Code (DTC) Tests, Body Interior .......................... 15-117, 15-66
Diagnostic Trouble Code (DTC) Tests, DP0 Automatic Transaxle ................................ 8-22
Diagnostic Trouble Code (DTC) Tests, F4A4 Automatic Trans- axle .................................. 8-160
Differential Carrier, Front Differential ..............8-312
Differential Unit Repair, Front Differential ...........8-312
Door Lock Assembly, Body Interior ..............15-35
Door Lock Switch, Body Interior ................15-35
Door Locks, Body Interior ..................... 15-29
Doors, Body Exterior ....................... 15-167
DP0 Automatic Transaxle .......................8-1
DPO Automatic Transaxle Assembly, DP0 Automatic Transaxle ............................... 8-136
Drive Shaft (4x4) ........................... 9-24
Driver Side Airbag, Airbag System ...............14-46
INDEX
AI-2

Downloaded from www.Manualslib.com manuals search engine E
ECM Power Supply and Ground Circuit Test, 1.6L & 1.8LEngine Controls ........................... 3-28
ECM Power Supply and Ground Circuit Test, 2.0L Engine Controls ............................... 3-254
ECM Power Supply and Ground Circuit Test, 2.4L Engine Controls ............................... 3-462
EGR Control Solenoid Valve 2.4L, Evaporative Emissions .............................. 3-587
EGR Valve 2.4L, Evaporative Emissions ............3-588
Electrical Circuit Diagnosis Information .............1-15
Electrical Components, Wiring Information ..........16-9
Electrical Information ......................... 1-20
Electrical Repair, Wiring Information ...............16-8
Electrical Schematics, Vehicle Ground Distribution ....16-29
Electrical Schematics, Vehicle Power Distribution .....16-14
Electrical Troubleshooting Tools, Wiring Information ....16-6
Electrical Troubleshooting, Wiring Information ........16-5
Electronic Throttle Control Actuator, 1.6L & 1.8L Engine Controls .......................... 3-225
Electronic Throttle Control Actuator, 2.0L Engine Controls ............................... 3-439
Engine Assembly, 1.6L & 1.8L Engine Mechanical .....2-31
Engine Assembly, 2.0L Engine Mechanical ..........2-105
Engine Assembly, 2.4L Engine Mechanical ..........2-183
Engine Block, 1.6L & 1.8L Engine Mechanical ........2-50
Engine Block, 2.0L Engine Mechanical ............2-123
Engine Block, 2.4L Engine Mechanical ............2-217
Engine Control Module (ECM), 1.6L & 1.8L Engine Controls .......................... 3-226
Engine Control Module (ECM), 2.0L Engine Controls . . . 3-440
Engine Control Module (ECM), 2.4L Engine Controls . . . 3-539
Engine Coolant Temperature (ECT) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-217
Engine Coolant Temperature (ECT) Sensor, 2.0L Engine Controls ............................... 3-427
Engine Coolant Temperature (ECT) Sensor, 2.4L Engine Controls ............................... 3-531
Engine Mounts, 1.6L & 1.8L Engine Mechanical ......2-29
Engine Mounts, 2.0L Engine Mechanical ...........2-103
Engine Mounts, 2.4L Engine Mechanical ...........2-181
Engine Timing Belt, 1.6L & 1.8L Engine Mechanical ....2-38
Engine Timing Belt, 2.0L Engine Mechanical ........2-112
Engine Timing Belt, 2.4L Engine Mechanical ........2-189
Engine Unit Repair, 1.6L & 1.8L Engine Mechanical ....2-50
Engine Unit Repair ,

2.0L Engine Mechanical ........2-123
Engine Unit Repair, 2.4L Engine Mechanical ........2-217
Evaporative Emissions ....................... 3-576Evaporator, System Plumbing
..................13-42
Exhaust Manifold, 1.6L & 1.8L Engine Mechanical .....2-41
Exhaust Manifold, 2.0L Engine Mechanical .........2-115
Exhaust Manifold, 2.4L Engine Mechanical .........2-200
Exhaust Pipe Assembly, Exhaust System ............7-5
Exhaust System .............................7-1
Exterior Lamps, Body Exterior .................15-178
F
F4A4 Automatic Transaxle ..................... 8-143
F4A4 Automatic Transaxle Assembly, F4A4 Automatic Transaxle ............................... 8-240
Fastener Usage, Vehicle Information ...............1-14
Fender, Body Exterior ....................... 15-199
Frame, Body Exterior ....................... 15-153
Front Axle .................................9-1
Front Axle Shaft, Front Axle .....................9-6
Front Body Structure, Body Exterior .............15-148
Front Brake Caliper, Base Brakes ...........12-18, 12-27
Front Brake Pads, Base Brakes .................12-24
Front Brake Rotor, Base Brakes .................12-21
Front Bumper, Body Exterior ..................15-166
Front Coil Spring, Front Suspension ..............10-16
Front Combination Lamp Assembly, Body Exterior . . . 15-189
Front Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical ......................... 2-25
Front Crankshaft Oil Seal, 2.0L Engine Mechanical .....2-99
Front Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-177
Front Differential ........................... 8-307
Front Door Weatherstrip, Body Exterior ...........15-231
Front Door, Body Exterior .................... 15-168
Front Fender, Body Exterior ...................15-199
Front Fog Lamp, Body Exterior ................15-192
Front Fuse and Relay Box, Vehicle Fuse Box Information ............................. 16-40
Front Hub and Bearing, Front Axle ................9-5
Front Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Front Lower Control Arm, Front Suspension .........10-9
Front Passenger Side Airbag, Airbag System ........14-47
Front Room Lamp, Body Interior ................15-91
Front Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-52
Front Seat, Body Interior ..................... 15-106
Front Stabilizer Bar Link, Front Suspension .........10-11
Front Stabilizer Bar, Front Suspension .............10-12
Front Steering Knuckle, Front Suspension ...........10-7
Front Structure, Body Exterior .................15-151
Front Strut Assembly, Front Suspension ...........10-13
INDEX
AI
AI-3

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T

ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4