CHEVROLET ASTRO 1996 Owners Manual

How to Check
Because this operation can be a little difficult, you
may choose to have this done at your GM dealer
Service Department.
If you do it yourself,
be sure to follow all the instructions
here, or
you could get a false reading on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F
to ,200"F
(82°C
to 93°C).
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it's colder than 50°F (lO"C), drive the
vehicle in DRIVE
(D) until the engine temperature gage
moves and then remains steady for
10 minutes. Then
follow the hot check procedures.
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Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours
or more with the engine off and is used
only as a reference. Let the engine run at idle for five
minutes if outside temperatures are 50°F (10°C) or
more. If it's colder than
50°F ( 10°C), you may have
to idle the engine longer. Should the fluid level be low
during a cold check,
you must perform a hot check
before adding fluid.
This will give you a more accurate
reading
of the fluid level.
Checking the Fluid Hot or Cold
Park your vehicle on a level place. Keep the
With the parking brake applied, place the shift lever
engine
running.
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK
(P).
0 Let the engine run at idle for three minutes or more. Then, without shutting
off the engine, follow these steps:
1. Flip the handle up and then pull out the dipstick and
wipe
it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then
pull it back out again.
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3.
4.
Check both sides of the dipstick, and read the lower
level. The fluid level must be
in the COLD area for a
cold check or
in the HOT area or cross-hatched area
for a hot check.
If the fluid
level is in the acceptable range, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind
of transmission fluid to use. See “Recommended
Fluids and Lubricants” in the Index.
Add fluid only after checking the transmission fluid
HOT. (A COLD check is used only as a reference.)
If the fluid level is low, add only enough of the proper fluid
to bring the level up
to the HOT area for a hot
check. It doesn’t take much fluid, generally less than a
pint
(0.5 L). Don ’r ove$iZl. We recommend you use only
fluid labeled DEXRON@-111, because fluid with that
label is made especially for your automatic transmission.
Damage caused by fluid other than DEXRON-TI1 is not
covered by your new vehicle warranty.
a After adding fluid, recheck the fluid level as
described under “How
to Check.”
When the correct fluid level is obtained, push the
dipstick back
in all the way; then flip the handle
down to lock the dipstick
in place.
All- Wheel Drive
If you have an all-wheel-drive vehicle, be sure to perform
the lubricant checks described
in this section. However,
they have two additional systems that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See “Periodic Maintenance
Inspections’’
in the Index.
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How to Check Lubricant Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index. If
the level is below the
bottom
of the filler plug
hole,
you’ll need to add
some lubricant. Add enough
lubricant
to raise the level
to the bottom of the filler
plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant
to use. See “Recommended Fluids and
Lubricants” in the Index.
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What to Use Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when
to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole. Refer
to the Maintenance Schedule to determine what
kind of lubricant
to use. See “Recommended Fluids and
Lubricants” in the Index.
Engine Coolant
The cooling system in your vehicle is filled with new
DEX-COOL (orange-colored, silicate-free) engine
coolant. This coolant is designed to remain in your
vehicle for
5 years or 100,000 miles (166 000 km),
whichever occurs first.
The following explains your cooling system and how to
add coolant when it is low. If
you have a problem with
engine overheating, see “Engine Overheating’’ in
the Index.
A 50/50 mixture of water and the proper coolant for
your vehicle will:
0 Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265 “F (1 29°C).
0 Protect against rust and corrosion.
Help keep the proper engine temperature.
0 Let the warning lights and gages work as
they should.
6-25

NOTICE:
When adding coolant it is important that you use
DEX-COOL
TM (orange-colored, silicate-free)
coolant meeting
GM Specification 6277M.
If silicated coolant is added to the system,
premature engine, heater core or radiator
corrosion may result. In addition, the engine
coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first.
What to Use
Use a mixture
of one-half clean water (preferably
distilled) and one-half
DEX-COOL (orange-colored,
silicate-free) antifreeze that meets GM Specification
6277M, which won’t damage aluminum parts. Use GM
Engine Coolant Supplement (sealer)
(GM Part
No. 3634621) with any complete coolant change. If you
use this mixture, you don’t need to add anything else.
A CAUTION:
I
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but
you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use
a 50/50 mix of clean
water and DEX-COOL (orange-colored,
silicate-free) antifreeze.
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NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The repair
cost wouldn’t be covered by your warranty. Too
much water in the mix can freeze and crackthe
engine, radiator, heater core and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
I NOTICE: I
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim
to
improve the system. These can be harmful.
Checking Coolant
When your engine is cold, the coolant level should be at
ADD, or a little higher. When your engine is warm, the
level should be up to
FULL HOT, or a little higher.
6-27

Adding Coolant If ,you need more coolant, add the proper mix
at the
Add coolant mix at the recovery tank, but be,careful not
to spill it.
' A CAUTION:
Turnj J the radiator pressure cap when the
engine.and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
With the'coolant recovery tank, you will almost
never have
to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
1. little -- when,the engine and radiator are hot. I
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
.
and it will burn if the engine parts are hot
enough. Don't spill coolant on
a hot engine.
6-28

Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line
up with the overflow tube on the radiator
filler neck.
When you replace your radiator pressure cap, a GM cap
is recommended. See “Normal Maintenance
Replacement Parts” in the Index.
6-29

Thermostat When to Check Power Steering Fluid
Engine coolant temperature is controlled by a thermostat It is not necessary to reg,ularlY check Power steering
in the engine coolant system. The thermostat stops the fluid unless you suspect there is a leak in the system or
flow
of coolant through the radiator until the coolant you
hear an unusual noise. A fluid loss in this system
reaches a preset temperature. could indicate
a problem. Have the system inspected
and remired.
Power Steering Fluid
I
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap
and wipe
the dipstick with a clean rag. Replace the cap
and completely tighten
it. Then remove the cap again
and look at the fluid level
on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up to
the mark.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of fluid to use. See “Recommended Fluids and
Lubricants’’
in the Index. Always use the proper fluid.
Failure to use the proper fluid can cause leaks and
damage hoses and seals.
6-30