fuel CHEVROLET ASTRO 1996 Owner's Guide

Maintenance Schedule
Long Tripmighway Definition Long Trip/Highway Intervals
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Driving a vehicle with nf.lly warmed engine under
highway conditions causes engine oil to break
down sloweE
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Char,ge (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles
(25 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Automatic
Transmission Service (severe conditions only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (2WD only)
(or at each brake
relining, whichever occurs first). Automatic
Transmission Service (Normal Conditions).
Accessory Drive Belt Inspection.
Fuel Tank,
Cap and Lines Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only swnnzarize maintenance services.
Be sure to
follow the complete maintenance schedule on
the following pages.
Every 60,000 Miles (100 000 km): Engine
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30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 3 months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
0 For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or at
each brake relining, whichever occurs first).
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
0 Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32°C) or higher.
An Emission Control Service.
- In hilly or mountainous terrain.
Short TripKity Maintenance Schedule
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I Short ,Trip/City -Maintenance. Schedule . I
60,000 Miles (100‘ 000 km) (Continued)
0 Inspect engine accessory drive belt.
0 Replace fuel filter.
0 Replace air cleaner filter.
An. Emission Control Service.
0 Inspect- fuel tank, ,cap’ and lines for damage
An Emission Control Service.
or leaks. Inspect fuel cap gasket for
any.damage. Replace parts as needed.
An Emission Control Service.
DATE , ACTUAL MILEAGE SERVICED BY:
63,000 Miles (105 000, km)
0 Change engine,oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate ‘chassis components; see
footnote
# (or every 3’months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals
.for leaking. * *
DATE SERVICED BY: ACTUAL MILEAGE __

I Short Trip/City Maintenance Schedule I
90,000 Miles (150 000 km) (Continued)
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90” F
(32°C) or higher.
- In hilly or mountainous. terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
0 Replace fuel filter.
0 Replace air cleaner filter.
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
An Emission Control Service.
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
I I I
DATE ACTUAL MILEAGE SERVICED BY
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I Long Tripmighway Maintenance Schedule
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 12 months, whichever
occurs first).
0 Chekk readfront axle fluid level and add
fluid
as needed. Check constant velocity
joints and axle seals for leaking.
**
0 For Two-Wheel-Drive vehicles only: Clean
and repack
the front wheel bearings (or at
each ,brake relining, whichever occurs first)
0 Change automatic transmission fluid and
filter
if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 OF
(32" C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery
service.
If you do not use your vehicle under any of
these conditions, change the fluid andfilter every
30,000 miles (50 000 km).
0 Replace fuel filter.
0 Replace air cleaner filter.
An Emission Control Service.
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY:
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60,000 Miles (1 00 000 km) (Continued)
0 Inspect engine accessory drive belt.
0 Replace fuel filter.
An Emission Control Service.?
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel ‘tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for
any
damage. Replace parts as needed.’
An Emission Control Seniice.
67,500 Miles (112 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote ##
(or every 12- months, whichever occurs first). ,
0 Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking.
**
0 Rotate tires. See “Tire Inspection and Rotation”
in the Index for proper rotation pattern and additional information.
During tire rotation,
check brake calipers for freedom of movement.
Refer to the appropriate
GM service manual for
proper caliper service procedures.
DATE ACTUAL MILEAGE SERVICED BY: 4
,

Long Trip/Highway Maintenance Schedule
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under uny oj
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
0 Replace fuel filter.
0 Replace air cleaner filter.
An Emission Control Service.
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY
97,500 Miles (162 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components; see footnote ##
(or every 12 months, whichever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking.
**
0 Rotate tires. See “Tire Incption and Rotation’’
in the Index for proper rotation pattern and
additional information. During tire rotation,
check brake calipers for freedom of movement. Refer
to the appropriate GM service manual for
oroDer calioer service Drocedures.
DATE SERVICED BY ACTUAL MILEAGE
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Part B: Owner Checks and Services
Listed below are owner checks and services which
should be performed at the intervals specified
to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure
any necessary repairs are completed at once.
Whenever
any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part
D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each
filelfill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See “Engine Oil” in the Index for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See “Windshield Washer Fluid”
in the Index
for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
See “Tires” in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems” in the
Index for further details.
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At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly.
Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced, (The air bag system
does not need regular maintenance.)
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
“Automatic Transmission’’ in the Index. A fluid
loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, and
any
moving seat hardware. Lubricate the hood safety lever
pivot and prop rod pivot. Part
D tells you what to use.
More frequent lubrication may be required
when
exposed to a corrosive environment.
7-42

0 FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
0 FREE Flat Tire Service (spare installed on the road)
0 FREE Jump Start (at home or on the road)
0 FREE Fuel Delivery ($5 of fuel delivered on
the road)
Chevrolet/Geo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with
the coverage provided by the Bumper to Bumper
New Vehicle Limited Warranty to eligible purchasers
of 1996 Chevrolet/Geo passenger car and light duty
trucks. (Please see your selling dealer for details.)
Note:
Courtesy Care is available to Retail and Retail Lease
Customers operating
1996 and newer ChevroletlGeo
vehicles for a period
of 36 months/36,000 miles,
whichever occurs first.
All Courtesy Care services
must be pre-arranged by Chevrolet Roadside
or dealer
Service Management.
Basic Care and Courtesy Care are not part of or
included
in the coverage provided by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic C~re and Courtesy Care
at any time. For
complete program details, see your Chevrolet/Geo
dealer to obtain
a Roadside Assistance Center brochure.
The Roadside Assistance Center uses companies that
will provide
you with quality and priority service. When
roadside services are required, our advisors will explain
any payment obligations that may be incurred for
utilizing outside services.
For prompt assistance when calling, please have the
following available to give
to the advisor:
Vehicle Identification Number (VIN)
License plate number
0 Vehicle color
0 Vehicle location
0 Telephone number where you can be reached
Vehicle mileage
0 Description of problem
Please refer
to the Roadside Assistance brochure
inside your owner information portfolio for
full
program details.
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