Fuel system CHEVROLET ASTRO 1997 2.G User Guide

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
Exterior Lamps Quantity Trade No.
Halogen Headlamps - 2 H6054
Sealed Beam
Halogen Headlamps
-
Composite
2 9006 (Low Beam)
Halogen Headlamps
-
Composite Parking, Turn
Signal Lamps
Rear, Stoplamps
Sidemarker Lamps
Back-up Lamps 2
2
2
4
2
9005 (High Beam)
3 157NA
2057
194
1156
Capacities and Specifications
All capacities are approximate. English and metric
conversions are given.
Please refer to “Recommended Fluids and Lubricants”
in the Index for more information.
Engine Specifications
Engine ............... “VORTEC” 4300 V6 SFI*
RPO ................................... L35
Firing Order ...................... 1-6-5-4-3-2
Horsepower
................... 190 at 4,400 rpm
Thermostat Specification
........... 195 “F (9 1 “C)
*Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel ....... 100 lb-ft (140 N-m)
Tire Pressures
......... See “Loading Your Vehicle”
in the Index.
Cooling System Capacity
Quantity”
without Rear Heater
13.5 quarts (12.8 L)
Quantity*
with Rear Heater
16.5 quarts (15.5 L)
After refill, the level
must be checked.
6-66

Downloaded from www.Manualslib.com manuals search engine Crankcase Capacity
Quantity* with Filter ........... 4.5 quarts (4.3 L)
After refill, the level must be checked. Do not overfill.
Fuel Tank Capacity
Standard Tank ................. 25 gallons (90 L)
Transmission Capacity
Automatic Transmission
(Drain and Refill)
.......... 5.0 quarts (4.7 L)
Front Axle Capacity
Front Axle .............. ... 2.6 pint (1.2 L)
Rear Axle Capacity
Standard Rear Axle .............. 3.5 pint (1.7 L)
Locking Rear Axle ............... 3.5 pint (1.7 L)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure
the proper refrigerant is used.
If you’re not sure,
ask your GM dealer.
Refrigerant should be added only by a qualified
A/C technician.
Air Conditioning Refrigerant Capacity
Type System Quantity*
R- 134a C-60** 2 Ibs. (0.91 kg)
R- 134a C-(j9*** 3 lbs. (1.36 kg)
*All quantities are approximate.
**Front A/C only.
***Front and Rear A/C.
I NOTICE:
I
R-134a refrigerant is not compatible with R-12
refrigerant in an air conditioning system. R-12 in
an R-134a system
will cause compressor failure,
refrigerant oil sludge or poor air conditioning
system performance.
6-67

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Short Trip/City Definition
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
If the vehicle is used for delivery service, police, taxi
One of the reasons ~OLI should,follow this schedule ifyou
operate your vehicle under any of these conditions is thnt
these conditions
cause engine oil to brenk down sooneK
your vehicle.
or other commercial application.
I
Short TripKity Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or 3 months, whichever occurs first).
Short Trip/City Intervals -
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (severe conditions
only).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Filter Replacement. Automatic
Transmission Service (normal conditions).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and
Lines Inspection.
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervnls only sunznznrize muintenance services.
Be sure to follow the comnplete rnainterzance schedule
on the followkg pages.
Every 100,000 Miles (166 000 km): Spark Plug Wire
7-5

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Follow this maintenance schedule only if none of
the conditions from the Short TripKity Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short TripKity schedule for
these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
I2 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Transmission Service (severe conditions
only).
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack
(2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (normal conditions).
Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection.
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize rncrintenance services.
Be sure
to follow the complete maintenance schedule
on the following pages.
Every 15,000 Miles (25 000 km): Automatic
Every 30,000 Miles (50 000 km): Fuel Filter
Every 60,000 Miles (100 000 km): Engine Accessory
Every 100,000 Miles (166 000 km): Spark Plug Wire
7-6

Downloaded from www.Manualslib.com manuals search engine Part B: Owner Checks and Services
Listed below are owner checks and services which should be performed at the intervals specified to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones,
as shown
in
Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
per&orm these underhood checks at each fuel
fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See “Engine Oil” in the Index for
further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL@
coolant mix if necessary. See “Engine Coolant” in the
Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See “Windshield Washer Fluid” in the Index
for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures. See
“Tires” in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems’’ in the Index
for further details.
7-43

Downloaded from www.Manualslib.com manuals search engine At Least %ice a Year Automatic Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. If your vehicle has a built-in child
restraint, also periodically make sure the harness straps,
latch plates, buckle, clip, retractors and anchorages are
working properly. Look for
any other loose or damaged
safety belt and built-in child restraint system parts. If
you see anything that might keep a safety belt or built-in
child restraint system from doing its job, have it
repaired. Have any
torn or frayed safety belts or harness
straps replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn
or damaged or that streak or
miss areas of the windshield. Also see “Wiper Blades,
Cleaning” in the Index. Check
the transmission fluid
level; add if needed. See
“Automatic Transmission’’ in the Index.
A fluid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in
Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel
door and rear compartment hinges, latches and locks
including interior glove box and console doors, and any
moving seat hardware. Lubricate the hood safety lever
pivot and prop rod pivot.
Part D tells you what to use.
More frequent lubrication may be required when
exposed to
a corrosive environment.
7-44

Downloaded from www.Manualslib.com manuals search engine Parking AtNight
.................................... 2-14
Brake
...................................... 2-23
BrakeMechanism Check
....................... 7-46
Over Things That Burn
........................ 2-27
With
a Trailer ................................ 4-38
Passing
....................................... 4-12
Payload
....................................... 4-30
Periodic Maintenance Inspections
.................. 7-47
Power
Accessory Outlet
............................. 2-52
DoorLocks
................................... 2-7
Option Fuses
................................ 6-61
Seat
......................................... 1-3
Steering
..................................... 4-9
Steering Fluid
................................ 6-30
Windows
................................... 2-29
Pregnancy. Use
of Safety Belts .................... 1-26
Problems on the Road
............................ 5-2
Publications, Service and Owner
.............. 8-1 1. 8- I2
Lots ....................................... 2-14
Radiator
..................................... 5- 19
Radiator Pressure Cap
........................... 6-29
Radio Reception
................................ 3-28
Radios
........................................ 3-9
Rain. Driving In
................................ 4- 16
Reading Lamps ................................ 2-40
Rear
Air Conditioning System
........ ........... 3-5 Axle
....................................... 6-25
Heating System
............................... 3-4
Outside Seat Position
.......................... 1-34
Safety Belt Comfort Guides
..................... 1-37
SeatAudio
.................................. 3-18
Seatpassengers
.............................. 1-34
Storage ..................................... 2-43
Towing
................................ 5-11. 5-12
Window Defogger
............................. 3-8
Windshield Washer
........................... 2-34
Rearview Mirror
................................ 2-41
Reclining Front Seatbacks
......................... 1-4
Recommended Fluids and Lubricants
............... 7-49
Recovery Tank. Coolant
.......................... 5-16
Refrigerants. Air Conditioning
.................... 6-67
Regulator. Fuel
................................. 2-18
Removable Rear Seats
............................ 1-9
Replacement
Bulbs
...................................... 6-66
Parts
....................................... 6-68
Wheel
...................................... 6-48
Replacing Safety Belts
........................... 1-66
Reporting Safety Defects
.................... 8- IO. 8-11
Restraints
Built-in Child
................................ 1-44
Checking
................................... 1-65
Child
........................ 1-41. 1-42. 1-43. 1-53
Head
........................................ 1-5
Replacing Parts After
a Crash ................... 1-66
Systemcheck
................................ 7-44
Reverse
....................................... 2-20
9-7