steering CHEVROLET ASTRO 1997 2.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine A vehicle can fall from a car carrier if it isn’t
adequately secured. This can cause a collision,
serious personal injury and vehicle damage. The
vehicle should be tightly secured with chains
or
steel cables before it is transported.
Don’t use substitutes (ropes, leather straps,
canvas webbing, etc.) that can be cut by sharp
edges underneath the towed vehicle.
When your vehicle is being towed, have the ignition key
in the
OFF position. The steering wheel should be
clamped in a straight-ahead position, with a clamping
device designed for towing service.
Do not use the
vehicle’s steering column lock for this. The transmission
should be in
NEUTRAL (N) and the parking
brake released.
If your vehicle has the all-wheel-drive option, it can
only be towed with all four wheels off the ground.
A
dolly must be used under the un-raised wheels when
towing
or the vehicle must be transported on a flat
bed carrier.
Don’t have your vehicle towed with the wheels in
contact with the ground if it has all-wheel drive. If a
vehicle with all-wheel drive must be towed with
sling-type or wheel-lift equipment, then either
the front
or rear wheels must be supported
on a dolly.
I NOTICE:
If your vehicle has all-wheel drive, do not have it
towed with the wheels in contact with the ground
or vehicle damage may occur. A dolly must be
used under the un-raised wheels when towing or
the vehicle must be transported on a flat
bed carrier.

Downloaded from www.Manualslib.com manuals search engine Engine Fan Noise
This vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air
to cool the engine. In most everyday driving
conditions, the clutch is not fully engaged. This
improves
fuel economy and reduces fan noise. Under
heavy vehicle loading, trailer towing and/or high outside
temperatures, the
fan speed increases when the clutch
engages.
So you may hear an increase in fan noise. This
is normal and should not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling
is not required and
the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
If a Tire Goes Flat
It’s unusual for a tire to “blow out” while you’re driving,
especially if
you maintain your tires properly. If air goes
out
of a tire, it’s much more likely to leak out slowly.
But if you should ever have a “blowout,” here are a few
tips about what to expect and what
to do:
If a front tire fails, the
flat tire will create a drag that
pulls
the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer
to maintain lane position, and then gently brake to
a stop well
out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use in a
skid.
In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering
the way you want the vehicle to go. It may be
very bumpy and noisy, but
you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat,
the next part shows how to use your
jacking equipment to change a flat tire safely.
5-22

Downloaded from www.Manualslib.com manuals search engine If You’re Stuck: In Sand, Mud,
Ice
or Snow
What you don’t want to do when your vehicle is stuck is
to spin your wheels too fast. The method known as
“rocking” can help
you get out when you’re stuck, but
you must use caution.
1 NOTICE:
Spinning your wheels can destroy parts of your
vehicle
as well as the tires. If you spin the wheels
too fast while shifting your transmission back
and forth, you can destroy your transmission.
If you let your tires spin at high speed, they can
explode, and
you or others could be injured. And,
the transmission or other parts
of the vehicle can
overheat. That could cause an engine
compartment fire or other damage. When you’re
stuck, spin the wheels as little as possible. Don’t
spin the wheels above
35 mph (55 kmh) as shown
on the speedometer. For information about using tire
chains on your vehicle,
see “Tire Chains”
in the Index.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. Then shift back
and forth between REVERSE
(R) and a forward gear,
spinning the wheels
as little as possible. Release the
accelerator pedal while
you shift, and press lightly on
the accelerator pedal when the transmission is in gear. If
that doesn’t get you out after a few tries, you may need
to be towed out. If you do need to be towed out, see
“Towing Your Vehicle”
in the Index.
5-36

Downloaded from www.Manualslib.com manuals search engine Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and
then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
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6-36
6-36
6-36 Service
Fuel Fuels
in Foreign Countries
Filling Your Tank
Checking Things Under the Hood
Engine Oil
Engine Cover
Air Cleaner
Automatic Transmission Fluid
All-Wheel Drive Rear Axle
Engine Coolant
Radiator Pressure Cap
Thermostat Power Steering Fluid
Windshield Washer Fluid
Brakes Battery
Bulb Replacement Halogen Bulbs 6-42
6-43
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1
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8
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6-60
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6-66
6-67
6-68 Windshield Wiper Blade Replacement
Tires Appearance Care
Cleaning
the Inside of Your Vehicle
Cleaning Glass Surfaces
Cleaning the Outside
of the Windshield,
Backglass and Wiper Blades
Cleaning the Outside
of Your Vehicle
Cleaning Tires Finish Damage Underbody Maintenance
Chemical Paint Spotting
Appearance Care Materials Chart
Vehicle Identification Number
(VIN)
Service Parts Identification Label
Electrical System Replacement Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
Normal Maintenance Replacement Parts
6-1

Downloaded from www.Manualslib.com manuals search engine When you open the hood, this is what you will see:
A. Windshield Washer Fluid
Fill Location
B. Coolant Fill Location
C. Oil Dipstick Location D. Transmission Dipstick/Fill
Location
E. Air Cleaner
F.
Oil Fill Location
G. Brake Master
Cylinder Reservoir
H. Power Steering Fluid Reservoir
I. Battery
6-9

Downloaded from www.Manualslib.com manuals search engine Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow
of coolant through the radiator until the coolant
reaches
a preset temperature.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is
a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap
and wipe the dipstick
with a clean rag. Replace the cap
and completely tighten it. Then remove the cap again
and look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up
to the mark.
What to Use
To determine what kind of fluid to use, see
“Recommended Fluids and Lubricants”
in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage
hoses and seals.
6-30

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule
The services shown in this schedule up to 100,000 miles
( 166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at
150,000 miles (240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections’’ following.
Footnotes
‘f The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not
nullify
the emission warranty or limit recall liability prior to the
completion
of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift
linkage, parking brake cable guides, and brake
pedal springs.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection’’ under “Periodic
Maintenance Inspection”
in Part C of this schedule.
:%* Drive axle service (see “Recommended Fluids and
Lubricants”
in the Index for proper lubricant to use):
0
0
0
Locking Differential -- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving
in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
Standard Differential
-- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-7

Downloaded from www.Manualslib.com manuals search engine Long TriplHighway Maintenance Schedule I
The services shown in this schedule up to 100,000 miles
( 166 000 km) should be performed after 100,000 miles
(166
000 km) at the same intervals. The services shown
at
150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles
(240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will
not nullify
the emission warranty or limit recall liability prior to
the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift
linkage, parking brake cable guides, and brake
pedal springs.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections” in Part
C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants” in the Index
for proper lubricant to use):
0 Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent oil changes, check
fluid level and add fluid as needed.
0 Standard Differential -- Check fluid level and add
fluid as needed at every engine oil change.
7-30

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your GM dealership’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs
are
completed at once.
Proper procedures to perform these services may be
found in
a GM service manual. See “Service and Owner
Publications” in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions ‘which could
cause
a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust”
in
the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.
i;.
7-47

Downloaded from www.Manualslib.com manuals search engine !‘ Part D: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your
GM dealer.
I USAGE
Engine Coolant
Coolant Supplement
Sealer
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst”
symbol of the proper viscosity.
To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil” in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
or
Havoline@ DEX-COOL TM
(silicate-free) antifreeze. See
“Engine Coolant’’ in the Index.
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
-_
USAGE
Delco Supreme 11 @ Brake Fluid Hydraulic Brake
FLUIDLUBRICANT
(GM Part No. 12377967 or System equivalent DOT-3 brake fluid).
Parking Brake Chassis lubricant (GM
Part
Cable Guides No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI
# 2, Category LB
or GC-LB.
Power Steering
GM Power Steering Fluid
System (GM
Part No. 1052884 - 1 pint,
Automatic DEXRON@-I11 Automatic
Transmission Transmission Fluid.
Key
Lock Multi-Purpose lubricant, Superlube@
Cylinders
(GM Part No. 12346241
or equivalent).
1050017
- 1 quart, or equivalent).
Chassis Chassis lubricant
(GM Part
Lubrication No. 1052497 or equivalent)
or
lubricant meeting requirements
of NLGI # 2, Category LB
or GC-LB.
7-49